2006 BMW R 1200 RT Fuel System, Gasoline Problems

THE PLASTIC FLANGE ON THE TOP OF THE FUEL PUMP /HOSE COUPLER AREA WAS FOUND TO HAVE ONE RADIAL CRACK WHICH POSSIBLY COULD HAVE RESULTED IN LEAKING FUEL UNDER PRESSURE FROM THE FUEL PUMP. THE POSSIBILITY EXISTS FOR LEAKING FUEL TO DRIP ONTO THE TOP OF THE HOT ENGINE AND RESULT IN A FIRE. *TR

Mileage: 21,710

THERE IS A VERY STRONG FUEL ODOR WHEN THE MOTORCYCLE IS PARKED AND WHEN IN MOTION. THE FUEL PUMP FLANGE HOUSING HAS CRACKED AND HAS ALLOWED RAW FUEL TO ESCAPE FROM THE HIGH-PRESSURE DISCONNECT. THIS IS OF GREAT CONCERN AFTER THE MOTORCYCLE HAS BEEN RIDDEN AND PARKED IN AN ENCLOSED GARAGE WHERE THE FUMES MAY COLLECT AND PRESENT A FIRE HAZARD. THIS LEAK IS WITHIN INCHES OF ELECTRICAL CONNECTIONS AND ABOVE THE LEFT EXHAUST HEADER. THIS MOTORCYCLE HAS LESS THAN 5,500 MILES WHEN THE CRACK(S) DEVELOPED. *JS

FUEL PUMP UNIT FLANGE CRACKED WHERE PRESSURE FITTING SCREWS IN. POTENTIAL GROSS FUEL LEAK AS REPORTED BY MANY OTHER OWNERS. *TR

Mileage: 12,025

FUEL PUMP HOUSING SPLIT AT THE DISCHARGE PORT CONNECTION. FOUR CRACKS OF EQUAL LENGTH AT 12, 3, 6 AND 9 O'CLOCK POSITIONS AROUND THE PORT. FUEL WAS PUMPED OUT OF THE CRACKS AND FLOWED ON TO THE TANK HOUSING AND THE LEFT CYLINDER. REQUIRED COMPLETE REPLACEMENT OF THE FUEL PUMP. *TR

Mileage: 6,200

THE FUEL PUMP (SIEMENS) COLLAR ON THE FUEL LINE HAS MULTIPLE CRACKS AROUND THE QUICK CONNECT/QUICK DISCONNECT AT THE FUEL PUMP ASSEMBLY WHERE THE FUEL LINE LEAVES THE GAS TANK, THIS COULD RESULT IN A CATASTROPHIC FUEL LEAK AND FIRE. IT IS ONLY A MATTER OF TIME UNTIL THIS PLASTIC COLLAR, WHICH PROVIDES THE ANCHOR FOR THE CONNECTION FOR THE OUTGOING FUEL LINE, FAILS. I AM AWARE OF OTHER CASES OF THIS OCCURRING. *TR

Mileage: 55,000

CRACK FUEL PUMP FLANGE- LEAKING GAS; FUEL PUMP ASSEMBLY REPLACED UNDER EXTENDED WARRANTY PLAN BY LOCAL DEALERSHIP. *TR

Mileage: 29,796

THREE CRACKS IN THE PLASTIC FLANGE AROUND THE HIGH PRESSURE QUICK DISCONNECT ON TOP OF THE FUEL PUMP. THE ENGINE WAS STARTED AND WITHIN A VERY SHORT TIME I FOUND MYSELF AND THE MOTORCYCLE STANDING IN A 6 FOOT DIAMETER CIRCLE OF GASOLINE ON THE CONCRETE FLOOR A SERIOUS CONDITION THAT COULD HAVE IGNITED FROM THE RUNNING ENGINE WITH POTENTIALLY DEADLY RESULTS. INVESTIGATION REVEALS THAT THIS APPEARS TO BE MOUNTING PROBLEM WITH NUMEROUS R1200 RT BMW MOTORCYCLES EXPERIENCING THE SAME PROBLEM WHICH MAY EVENTUALLY END UP WITH SOMEONE GETTING SERIOUSLY HURT. IT IS MY UNDERSTANDING THAT THIS ISSUE HAS BEEN REPORTED TO NHTSA MY OTHERS. THE INITIAL REPORT I BELIEVE TO BE JBN1-18051 I DO HAVE DIGITAL PICTURES OF THE FAILURE AVAILABLE IF REQUIRED. *TR

Mileage: 32,000

FUEL PUMP AT FUEL LINE CONNECTORS DEVELOPED CRACKS, FUEL LEAKING ALL OVER EXHAUST PIPES, ENGINE AND RIDER. EXTREME FIRE DANGER TO RIDER AND PASSENGER. PRESENTLY VEHICLE IS AT BMW DEALERSHIP FOR REPLACEMENT OF COMPLETE FUEL PUMP UNIT AT OWNERS EXPENSE. SHOULD BE RECALLED BY BMW AND FAULTY CRACKED FUEL PUMPS REPLACED BY BMW OF NORTH AMERICA. *TR

Mileage: 4,150

MY MOTORCYCLE STARTED SMELLING LIKE GAS WHILE RUNNING, AND LEAKED GAS ONTO THE GROUND. THE FAILURE IS WHERE THE QUICK-CONNECT FUEL LINE CONNECTOR SCREWS INTO THE FUEL PUMP ASSEMBLY. THE ASSEMBLY IS PLASTIC AND HAS VERTICAL CRACKS. THE DEALER WANTS OVER $700 TO FIX THIS. I HAVE TEMPORARILY FIXED IT WITH YELLOW THREAD TAPE, BUT AM CONCERNED IT WILL LEAK AGAIN. I KNOW SEVERAL OTHER WITH BMW MOTORCYCLE OWNERS WITH THIS DANGEROUS PROBLEM. ALSO HERE ARE A COUPLE WEB PAGES DESCRIBING THE SAME APPARENT DEFECT: HTTP://EUROKCLUB.COM/FORUM/K1200S-K1300S-FORUM-7/FUEL-TANK-LEAK-4897/ HTTP://WWW.FAQS.ORG/CAR/BMW-R1200-RT-2006/ (UNDER "BMW R1200 RT 2006 CONSUMER COMPLAINTS") *KB

MY MOTORCYCLE STARTED SMELLING LIKE GAS WHILE RUNNING, AND LEAKED GAS ONTO THE GROUND. THE FAILURE IS WHERE THE QUICK-CONNECT FUEL LINE CONNECTOR SCREWS INTO THE FUEL PUMP ASSEMBLY. THE ASSEMBLY IS PLASTIC AND HAS VERTICAL CRACKS. THE DEALER WANTS OVER $700 TO FIX THIS. I HAVE TEMPORARILY FIXED IT WITH YELLOW THREAD TAPE, BUT AM CONCERNED IT WILL LEAK AGAIN. I KNOW SEVERAL OTHER WITH BMW MOTORCYCLE OWNERS WITH THIS DANGEROUS PROBLEM. ALSO HERE ARE A COUPLE WEB PAGES DESCRIBING THE SAME APPARENT DEFECT: HTTP://EUROKCLUB.COM/FORUM/K1200S-K1300S-FORUM-7/FUEL-TANK-LEAK-4897/ HTTP://WWW.FAQS.ORG/CAR/BMW-R1200-RT-2006/ (UNDER "BMW R1200 RT 2006 CONSUMER COMPLAINTS") *KB