2005 BMW R1200 GS Problems & Recalls

TL* THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, FUEL HAD LEAKED FROM THE FUEL PUMP FLANGE AND SPRAYED ONTO THE RIDERS LEG AND PARTS OF THE MOTORCYCLE. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER AND AN UNKNOWN LOCAL D...

Mileage: 24,000

ABS PUMP FAILURE.

Mileage: 59,000

I EXPERIENCED A 100% NO BRAKES SITUATION COMING INTO A SLOW SPEED 90 DEGREE TURN ON A BACK ROAD. LUCKILY I HADN'T BEEN GOING TO FAST AND WAS ABLE TO DOWN SHIFT AND SCRUB A LITTLE SPEED BUT FORCED WITH ONLY ENGINE BRAKING AND A VERY OLD ASPHALT ROAD COVERED IN GRAVEL I HAD TO LAY IT DOWN TO STOP FROM...

Mileage: 51,010

UPON REPLACING REAR TIRE AT THE BMW DEALERSHIP, NOTICED A CRACKED REAR WHEEL FLANGE. THESE CRACKS APPEARED ON 4 OF 5 ATTACHMENT POINTS WHERE THE FLANGE BOLTS ONTO THE REAR DRIVE. THIS IS A PART THAT HOLDS THE WHEEL TO THE MOTORCYCLE. SPOKE TO BMW NA AND THEY DO RECOGNIZE THE PROBLEM AS INHERENT DE...

Mileage: 62,000

UPON REPLACING REAR TIRE AT THE BMW DEALERSHIP, NOTICED A CRACKED REAR WHEEL FLANGE. THESE CRACKS APPEARED ON 4 OF 5 ATTACHMENT POINTS WHERE THE FLANGE BOLTS ONTO THE REAR DRIVE. THIS IS A PART THAT HOLDS THE WHEEL TO THE MOTORCYCLE. SPOKE TO BMW NA AND THEY DO RECOGNIZE THE PROBLEM AS INHERENT DE...

Mileage: 62,000

UPON REPLACING REAR TIRE AT THE BMW DEALERSHIP, NOTICED A CRACKED REAR WHEEL FLANGE. THESE CRACKS APPEARED ON 4 OF 5 ATTACHMENT POINTS WHERE THE FLANGE BOLTS ONTO THE REAR DRIVE. THIS IS A PART THAT HOLDS THE WHEEL TO THE MOTORCYCLE. SPOKE TO BMW NA AND THEY DO RECOGNIZE THE PROBLEM AS INHERENT DE...

Mileage: 62,000

TL* THE CONTACT OWNS 2005 BMW R1200 GS. THE CONTACT STATED THAT WHILE INSPECTING THE MOTORCYCLE, THE CONTACT DISCOVERED THAT THERE WAS A CRACK ON THE REAR WHEEL FLANGE. THE MOTORCYCLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED WITH A FRACTURED WHEEL FLANGE. THE MANUFACTURE WAS MADE AWARE OF THE FA...

Mileage: 47,000

I WAS REPLACING MY REAR BRAKE ROTOR. THE ROTOR IS BOLTED TO A PIECE CALLED A FLANGE (PART NUMBER 33117722831) USING 5 BOLTS. I FOUND THAT EACH OF THE 5 BOLT HOLES IN THE FLANGE ARE CRACKED. IF THIS PART WERE TO COME APART WHILE RIDING I THINK IT WOULD CAUSE THE REAR WHEEL TO LOCK UP AND SKID OR P...

Mileage: 32,390

I WAS REPLACING MY REAR BRAKE ROTOR. THE ROTOR IS BOLTED TO A PIECE CALLED A FLANGE (PART NUMBER 33117722831) USING 5 BOLTS. I FOUND THAT EACH OF THE 5 BOLT HOLES IN THE FLANGE ARE CRACKED. IF THIS PART WERE TO COME APART WHILE RIDING I THINK IT WOULD CAUSE THE REAR WHEEL TO LOCK UP AND SKID OR P...

Mileage: 32,390

FUEL LEAKING AT THE FUEL PUMP FLANGE AS WELL AS AT THE SUCTION PUMP FLANGE AROUND THE BASE OF THE QUICK DISCONNECT FITTING.

Mileage: 34,210

SMELLED FUEL, REMOVED LEFT SIDE COVER, SAW TOP OF FUEL PUMP COVERED WITH GAS. IT IS LEAKING FROM THE PLASTIC QUICK DISCONNECT. ALSO SEE CRACKS IN THE FLANGE ON TOP OF FUEL PUMP. THIS IS A FIRE HAZARD, CAUSED BY POOR DESIGN THAT USES TAPERED PIPE THREAD IN PLASTIC. *TT

Mileage: 27,443

FUEL PUMP FLANGE CRACKED AT FUEL PUMP OUTPUT CONNECTOR AND FUEL SPRAYED OUT UNDER PRESSURE. PRESSURIZED FUEL SPRAYED ON LEG AND HIT HOT ENGINE EXHAUST. WAS ABLE TO CUT OFF ENGINE AND FUEL PUMP BEFORE A FIRE STARTED. HAD TO WAIT SEVERAL HOURS BEFORE HELP ARRIVED AND TRUCKED BIKE HOME. *TR

Mileage: 73,388

FAULTY FUEL STRIP GAS GAUGE WILL SHOW 1/2 TANK, BUT TANK MAY BE FULL OR EMPTY, OR SOMEWHERE IN BETWEEN. LIKEWISE, GAS GAUGE MAY SHOW FULL, BUT TANK MAY BE CLOSE TO EMPTY. THE FUEL STRIP DOES NOT CORRECTLY DISPLAY THE AMOUNT OF FUEL IN THE TANK. *TR

Mileage: 45,000

STOPPED AFTER RIDING TO WORK, NOTICED FUEL SMELL, LOOKED CLOSER, GAS WAS DRIPPING ON HOT EXHAUST PIPE. TURNS OUT THE FUEL LINE PLASTIC QUICK DISCONNECT THREADED BOSS ON THE FUEL TANK WAS CRACKED ENOUGH THAT GAS LEAKS OUT WHEN THE FUEL PUMP IS RUNNING. JUST NOW REPORTING ALTHOUGH IT FIRST HAPPENED ...

Mileage: 18,000

CRACKS HAVE BEEN FOUND IN THE FUEL LINE INPUT FLANGE @ FUEL PUMP AND THE RETURN FUEL FLANGE. *TR

Mileage: 45,454

THE FUEL PUMP FITTING CRACKED WHILE I WAS RIDING ON THE HIGHWAY. THIS RESULTED IN FUEL SPRAYING ON ME AND DRIPPING ONTO THE ENGINE WHEN I STOPPED. THE FITTING AND THE FLANGE ARE BOTH MADE OF A PLASTIC MATERIAL. THE THREADS ARE NPT TYPE AND AS THE FITTING IS SCREWED INTO THE FUEL PUMP FLANGE THE FIT ...

Mileage: 25,000

UPON INSPECTION, I DISCOVERED THAT EACH OF FIVE WHEEL MOUNTING TABS ON THE REAR WHEEL FLANGE IS CRACKED. THIS HAS BEEN REPORTED IN NUMEROUS OTHER BMW R1200GS MOTORCYCLES, IN SOME CASES LEADING TO CATASTROPHIC FAILURE. *TR

Mileage: 130,000

TL* THE CONTACT OWNS A 2005 BMW R1200GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR UNRELATED MAINTENANCE WHEN THEY NOTICED THAT THE REAR WHEEL FINAL DRIVE WAS SEVERELY WORN. THE PART WAS ORDERED AND THE VEHICLE WAS LATER REPAIRED. THE REAR BRAKE PADS WER...

Mileage: 68,000

DURING SERVICE, TECH NOTICED A CRACK IN THE FUEL PUMP HOUSING. BIKE IS UNSAFE TO DRIVE DUE TO RISK OF FUEL LEAK AND FIRE HAZARD. THIS PROBLEM IS WELL DOCUMENTED AND COULD POTENTIALLY LEAD TO LOSS OF LIFE OR SEVERE BURNS. RECOMMEND RECALL ON THIS PART. *TR THE ISSUE IS SO WELL KNOWN, ONLINE PA...

Mileage: 60,500

AFTER FILLING UP ON FUEL AND DRIVING HOME (LESS THAN FIVE MILES), I PARKED THE MOTORCYCLE. LATER IN THE DAY, I NOTICED FUEL ON THE ASPHALT BENEATH THE BIKE AND LEAKING FROM THE FUEL PUMP, DOWN ONTO THE ENGINE, LEFT EXHAUST PIPE AND OTHER PARTS OF THE FRAME. FURTHER INSPECTING, I FOUND FUEL POOLED...

Mileage: 127,988

AFTER FILLING UP ON FUEL AND DRIVING HOME (LESS THAN FIVE MILES), I PARKED THE MOTORCYCLE. LATER IN THE DAY, I NOTICED FUEL ON THE ASPHALT BENEATH THE BIKE AND LEAKING FROM THE FUEL PUMP, DOWN ONTO THE ENGINE, LEFT EXHAUST PIPE AND OTHER PARTS OF THE FRAME. FURTHER INSPECTING, I FOUND FUEL POOLED...

Mileage: 127,988

DISCOVERED 12/9/2012. EXTENT OF CRACKING INDICATES THAT THE ISSUE LIKELY BEGAN A NUMBER OF YEARS EARLIER. MY FUEL TANK HAS PLASTIC QUICK DISCONNECT FITTINGS ON LEFT AND RIGHT SIDE. NUMEROUS (8-12) SMALL RADIAL CRACKS HAVE APPEARED IN EACH OF THE QUICK DISCONNECT REINFORCEMENT FLANGES, EXTENDING...

DISCOVERED 12/9/2012. EXTENT OF CRACKING INDICATES THAT THE ISSUE LIKELY BEGAN A NUMBER OF YEARS EARLIER. MY FUEL TANK HAS PLASTIC QUICK DISCONNECT FITTINGS ON LEFT AND RIGHT SIDE. NUMEROUS (8-12) SMALL RADIAL CRACKS HAVE APPEARED IN EACH OF THE QUICK DISCONNECT REINFORCEMENT FLANGES, EXTENDING...

FUEL STARTED LEAKING FROM TOP OF GAS TANK , LEAKING FROM CRACKS IN FLANGE CONNECTION VERY UNSAFE FIRE HAZARD. *TR

Mileage: 75,000

TL* THE CONTACT OWNS A 2005 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION WHERE THEY DETECTED THAT THE DRIVE-LINE SEAL WAS LEAKING INTERNALLY. THE CONTACT REFERENCED A CONCURRENT INVESTIGATION UNDER NHTSA CAMPAIGN ID NUMBER: DP12001 (PO...

Mileage: 10,000

TL* THE CONTACT OWNS A 2005 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION WHERE THEY DETECTED THAT THE DRIVE-LINE SEAL WAS LEAKING INTERNALLY. THE CONTACT REFERENCED A CONCURRENT INVESTIGATION UNDER NHTSA CAMPAIGN ID NUMBER: DP12001 (PO...

Mileage: 10,000

REAR WHEEL MOVED SIDE TO SIDE (BEARING ABOUT TO FAIL). SECOND R1200GS I OWNED WITH SAME SAFETY FAILURE, REPLACED AND SOLD MOTORCYCLE AT SEVERE LOSS AS TWO R1200GS REAR DRIVE FAILURES ON TWO LOW MILEAGE R1200GS. LOSS OF THOUSANDS UPON THOUSANDS OF DOLLARS. *TR

Mileage: 5,300

FINAL DRIVE ON THE MOTORCYCLE FAILED. THIS IS A TYPICAL FAILURE FOR MANY BMW MOTORCYCLES. THERE WAS MINOR LEAKAGE/SEEPAGE OF FINAL DRIVE OIL BEFORE AND DURING THE FAILURE. NO CRASH RESULTED. *TR

Mileage: 55,474

THE TURN SIGNALS BEGAN WITH INTERMITTENT MALFUNCTION AND HAVE NOW FAILED COMPLETELY. AFTER INVESTIGATING I FOUND THAT THIS IS A TYPICAL FAILURE ON BMW MOTORCYCLES AND HAS BEEN TRACED TO NON-FUNCTIONAL MICRO SWITCHES IN THE HANDLE BAR CONTROL ASSEMBLIES, BOTH LEFT AND RIGHT. *TR

Mileage: 30,000

DETECTED FUEL LEAKING FROM LEFT SIDE OF MOTORCYCLE. LEFT SHIN WAS COVERED IN GASOLINE. REMOVED SIDE COVERS AND DETECTED GAS SPRAYING FROM A PLASTIC GAS LINE CONNECTOR DIRECTLY ABOVE THE FUEL PUMP. 300 MILES FROM HOME AND THE NEAREST BMW DEALER. TIE WRAPPED GAS LINE TO STOP LEAKING. MANAGED TO R...

Mileage: 18,300

ABS BRAKE FAILURE WHILE DRIVING. HARD TO STOP BIKE AND A NEAR MISS WITH ANOTHER VEHICLE. SEEMS TO BE A FAULTY FRONT BRAKE SWITCH. *TR

Mileage: 42,000

NOTICED OIL LEAKING FROM ENGINE TRANSMISSION JUNCTURE BEING BLOWN BACK ONTO REAR TIRE ON MY 2005 BMW MOTORCYCLE. *YT

Mileage: 11,800

2005 BMW 1200 GS MOTORCYCLE HAD A DEFECTIVE PART. CONSUMER STATES THAT THE REAR WHEEL FINAL DRIVE WAS DEFECTIVE AND WANTS TO BE REIMBURSED FOR THE DEFECTIVE PART. *NJ THE CONSUMER STATED WHILE RIDING THE BIKE, IT SLID/HOPPED A COUPLE OF TIMES ON FAST CURVES. THE DEALER REPLACED THE REAR FLANGE...

2005 BMW 1200 GS MOTORCYCLE HAD A DEFECTIVE PART. CONSUMER STATES THAT THE REAR WHEEL FINAL DRIVE WAS DEFECTIVE AND WANTS TO BE REIMBURSED FOR THE DEFECTIVE PART. *NJ THE CONSUMER STATED WHILE RIDING THE BIKE, IT SLID/HOPPED A COUPLE OF TIMES ON FAST CURVES. THE DEALER REPLACED THE REAR FLANGE...

ENGINE REAR MAIN SEAL BEGAN LEAKING RIGHT AFTER WARRANTY PERIOD EXPIRED. THIS WAS SECOND MAJOR SEAL FAILURE, THE FIRST BEING TRANSMISSION OUTPUT SEAL. THE SEAL WAS REPLACED WITHIN A WEEK, BUT BEGAN LEAKING AGAIN ON THE TRIP BACK FROM THE REPAIR SHOP. THIS IS A VERY COMMON PROBLEM WITH THIS MOTORC...

Mileage: 12,000

ON MY BMW R1200GS, I NOTICED OIL LEAKING FROM THE FINAL DRIVE. IT TURNS OUT THAT THE SEAL WAS ONLY AN INDICATION THAT THE DRIVE WAS FAILING. THE DEALER CONFIRMED THIS AND HAS REPLACED THE FINAL DRIVE UNDER WARRANTY. THERE AR RUMORS OF THIS BEING A COMMON PROBLEM FOR R1200 SERIES BMWS. THE OLD FINAL ...

Mileage: 39,400

MOTORCYCLE FAILED TO DOWNSHIFT ON RUGGED MOUNTAIN ROADWAY ON NUMEROUS OCCASIONS. SHIFTING REQUIRED STOPPING THE VEHICLE AND/OR DOUBLE CLUTCHING. PROBLEM WAS DIAGNOSED AS DRIVE SPLINE WITHOUT LUBRICATION. HAD THIS OCCURRED IN A BUSY AREA, THE CONSEQUENCES COULD BE FATAL. *TR

Mileage: 14,000

TL*THE CONTACT OWNS A 2005 BMW R1200 GS. WHILE CRUISING AT 40 MPH, THE ENGINE FAILED WITHOUT WARNING. ALL OF THE OTHER COMPONENTS WERE STILL OPERABLE. THE CONTACT PUSHED THE VEHICLE TO THE SIDEWALK. THE VEHICLE RESTARTED FOR ONLY TEN SECONDS AND WAS TOWED TO A DEALER. THE DEALER STATED THAT WAT...

Mileage: 11,800

REAR BRAKE PADS WEAR OUT PREMATURELY, TYPICALLY IN 6000 MILES, AS OPPOSED TO TYPICAL PAD LIFE WHICH IS ~18-24000 MILES. NO SYMPTOMS WERE NOTED PREVIOUS TO THE BRAKE PADS WEARING OUT. WHEN REAR BRAKE PADS WEAR OUT, THERE IS LOSS OF REAR BRAKING ABILITY. THIS DID NOT CAUSE AN ACCIDENT FOR ME, BUT C...

Mileage: 6,000

TL*THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT THE VEHICLE WAS EXPERIENCING FINAL DRIVE BEARING FAILURE. HE STATED THAT THE REAR WHEEL BECAME FLAT. WHEN HE REMOVED THE WHEEL, IT WAS DISCOVERED THAT A LOOSE BEARING CAUSED THE FAILURE. HE STATED THAT BMW DOES NOT CONSIDER THIS TO...

Mileage: 17,500

TL*THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT THE VEHICLE WAS EXPERIENCING FINAL DRIVE BEARING FAILURE. HE STATED THAT THE REAR WHEEL BECAME FLAT. WHEN HE REMOVED THE WHEEL, IT WAS DISCOVERED THAT A LOOSE BEARING CAUSED THE FAILURE. HE STATED THAT BMW DOES NOT CONSIDER THIS TO...

Mileage: 17,500

TL*THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT THE VEHICLE WAS EXPERIENCING FINAL DRIVE BEARING FAILURE. HE STATED THAT THE REAR WHEEL BECAME FLAT. WHEN HE REMOVED THE WHEEL, IT WAS DISCOVERED THAT A LOOSE BEARING CAUSED THE FAILURE. HE STATED THAT BMW DOES NOT CONSIDER THIS TO...

Mileage: 17,500

TL*THE CONTACT OWNS A 2005 BMW R1200 GS MOTORCYCLE. WHILE DRIVING 65MPH INTO 40-50MPH WIND, THE LEFT SIDE PANEL DETACHED FROM THE MOTORCYCLE AND STRUCK HIS KNEE. THE CONTACT WAS ABLE TO REATTACH THE PANEL. THE WEATHER CONDITIONS WERE DRY AND EXTREMELY WINDY. THE FAILURE MILEAGE WAS 6200 AND THE C...

Mileage: 6,200

DT*: THE CONTACT STATED THE AFTERMARKET SADDLE BAG INSTALLED BY THE DEALERSHIP HAD SEPARATED FROM THE MOTORCYCLE TWICE AND BECAME AIRBORNE. THE VEHICLE WAS TAKEN TO THE DEALERSHIP TWICE BUT THE PROBLEM COULD NOT BE DETERMINED.*AK

Mileage: 5,800

2005 BMW R1200GS. ABS OFF, BLINKING BRAKE FAILURE, ONLY RESIDUAL BRAKING. DEALER RESET THE ABS COMPUTER, BUT CAME BACK AFTER ONE WEEK, ONLY RESIDUAL BRAKING NOW, (REQUIRE EXTRA ORDINARY LEVER GRIP TO STOP) THIS IF NOT PREPARED TO STOP COULD CAUSE A CRASH, WHAT IS CAUSING THE ABS TO DEACTIVATE. NO...

Mileage: 2,900

IN THE LAST SEVEN YEARS, I HAVE RIDDEN OVER 100,000 MILES ON SIX DIFFERENT BMW MOTORCYCLES, ALL PURCHASED NEW. I RIDE YEAR-ROUND AND HAVE ALWAYS USED AN ELECTRIC VEST TO AVOID HYPOTHERMIA. IN SEPTEMBER, 2005 I PURCHASED A NEW 2005 BMW R1200RT MOTORCYCLE. DURING A CROSS-COUNTRY RIDE IN MAY, 2006, MY ...

Mileage: 7,005