2005 BMW R1200 GS Power Train Problems

UPON REPLACING REAR TIRE AT THE BMW DEALERSHIP, NOTICED A CRACKED REAR WHEEL FLANGE. THESE CRACKS APPEARED ON 4 OF 5 ATTACHMENT POINTS WHERE THE FLANGE BOLTS ONTO THE REAR DRIVE. THIS IS A PART THAT HOLDS THE WHEEL TO THE MOTORCYCLE. SPOKE TO BMW NA AND THEY DO RECOGNIZE THE PROBLEM AS INHERENT DEFECT, AND HAVE NOT RECALLED DESPITE HAVING REDESIGNED THE REPLACEMENT PART SEVERAL TIMES OVER THE LAST FEW YEARS (IMPLIED ADMISSION BY BMW OF THE INHERENT DEFECT DUE TO REDESIGN). THIS IS SAFETY ISSUE RELATED TO AN INHERENT DEFECT OF SAFETY CRITICAL PART - THE REAR WHEEL FLANGE. FAILURE OF THIS PART WHILE THE VEHICLE IS BEING OPERATED MAY CAUSE LOSS OF REAR BRAKE FUNCTION, LOSS OF STEERING ABILITY, SUDDEN SEIZURE OF REAR WHEEL, AND/OR POSSIBLE LOSS OF REAR WHEEL. THIS MAY LEAD TO SERIOUS INJURY AND EVEN DEATH. *TR

Mileage: 62,000

I WAS REPLACING MY REAR BRAKE ROTOR. THE ROTOR IS BOLTED TO A PIECE CALLED A FLANGE (PART NUMBER 33117722831) USING 5 BOLTS. I FOUND THAT EACH OF THE 5 BOLT HOLES IN THE FLANGE ARE CRACKED. IF THIS PART WERE TO COME APART WHILE RIDING I THINK IT WOULD CAUSE THE REAR WHEEL TO LOCK UP AND SKID OR POSSIBLY WORSE. THE FLANGE (PART NUMBER 33117722831) IS ALSO PART OF THE POWER TRAIN AND REAR WHEEL DRIVE SYSTEM (ALSO KNOWN AS THE FINAL DRIVE SYSTEM) FOR THE BMW R1200GS MOTORCYCLE. THE BMW MUST KNOW THAT THIS IS A DANGEROUS PROBLEM BECAUSE THEY HAVE REDESIGNED THE PART. SEARCHING THE INTERNET FOR "BMW R1200GS FLANGE CRACK" RETURNS MANY PAGES OF INFORMATION ON THIS PROBLEM. HERE IS A GOOD SUMMARY: HTTP://WWW.MTS1200.INFO/MOTORCYCLEINFO/INDEXE65D.HTML?FA=CONTENTGENERIC.NKYQIUKEVRYEUZUT&PAGEID=360814. *TR

Mileage: 32,390

TL* THE CONTACT OWNS A 2005 BMW R1200GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR UNRELATED MAINTENANCE WHEN THEY NOTICED THAT THE REAR WHEEL FINAL DRIVE WAS SEVERELY WORN. THE PART WAS ORDERED AND THE VEHICLE WAS LATER REPAIRED. THE REAR BRAKE PADS WERE REPLACED DURING THE REPAIR DUE TO AN EXCESSIVE OIL LEAK FROM THE REAR WHEEL. THE DRIVE SHAFT WAS ALSO DAMAGED AND WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 68,000. UPDATED 06/10/13 *BF THE CONSUMER STATED THE FINAL DRIVE SEAL BLEW WHILE DRIVING. THE REAR TIRE WAS COVERED IN OIL. IN ADDITION, THE REAR BRAKE PAD HAD TO BE REPLACE DUE TO OIL DAMAGE. WHILE REPAIRING THE FINAL DRIVE. THE MECHANIC FOUND THE DRIVE SHAFT WAS NOTCHY AND NEEDED TO BE REPLACED.

Mileage: 68,000

TL* THE CONTACT OWNS A 2005 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION WHERE THEY DETECTED THAT THE DRIVE-LINE SEAL WAS LEAKING INTERNALLY. THE CONTACT REFERENCED A CONCURRENT INVESTIGATION UNDER NHTSA CAMPAIGN ID NUMBER: DP12001 (POWER TRAIN:DRIVE LINE:DIFFERENTIAL UNIT) THAT COULD HAVE BEEN RELATED TO THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 10,000. UPDATED 10/24/12*LJ UPDATED 10/25/12

Mileage: 10,000

TL* THE CONTACT OWNS A 2005 BMW R1200 GS MOTORCYCLE. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION WHERE THEY DETECTED THAT THE DRIVE-LINE SEAL WAS LEAKING INTERNALLY. THE CONTACT REFERENCED A CONCURRENT INVESTIGATION UNDER NHTSA CAMPAIGN ID NUMBER: DP12001 (POWER TRAIN:DRIVE LINE:DIFFERENTIAL UNIT) THAT COULD HAVE BEEN RELATED TO THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 10,000. UPDATED 10/24/12*LJ UPDATED 10/25/12

Mileage: 10,000

REAR WHEEL MOVED SIDE TO SIDE (BEARING ABOUT TO FAIL). SECOND R1200GS I OWNED WITH SAME SAFETY FAILURE, REPLACED AND SOLD MOTORCYCLE AT SEVERE LOSS AS TWO R1200GS REAR DRIVE FAILURES ON TWO LOW MILEAGE R1200GS. LOSS OF THOUSANDS UPON THOUSANDS OF DOLLARS. *TR

Mileage: 5,300

FINAL DRIVE ON THE MOTORCYCLE FAILED. THIS IS A TYPICAL FAILURE FOR MANY BMW MOTORCYCLES. THERE WAS MINOR LEAKAGE/SEEPAGE OF FINAL DRIVE OIL BEFORE AND DURING THE FAILURE. NO CRASH RESULTED. *TR

Mileage: 55,474

NOTICED OIL LEAKING FROM ENGINE TRANSMISSION JUNCTURE BEING BLOWN BACK ONTO REAR TIRE ON MY 2005 BMW MOTORCYCLE. *YT

Mileage: 11,800

2005 BMW 1200 GS MOTORCYCLE HAD A DEFECTIVE PART. CONSUMER STATES THAT THE REAR WHEEL FINAL DRIVE WAS DEFECTIVE AND WANTS TO BE REIMBURSED FOR THE DEFECTIVE PART. *NJ THE CONSUMER STATED WHILE RIDING THE BIKE, IT SLID/HOPPED A COUPLE OF TIMES ON FAST CURVES. THE DEALER REPLACED THE REAR FLANGE IN THE FINAL DRIVE BECAUSE IT WAS DAMAGED. *JB

2005 BMW 1200 GS MOTORCYCLE HAD A DEFECTIVE PART. CONSUMER STATES THAT THE REAR WHEEL FINAL DRIVE WAS DEFECTIVE AND WANTS TO BE REIMBURSED FOR THE DEFECTIVE PART. *NJ THE CONSUMER STATED WHILE RIDING THE BIKE, IT SLID/HOPPED A COUPLE OF TIMES ON FAST CURVES. THE DEALER REPLACED THE REAR FLANGE IN THE FINAL DRIVE BECAUSE IT WAS DAMAGED. *JB

ON MY BMW R1200GS, I NOTICED OIL LEAKING FROM THE FINAL DRIVE. IT TURNS OUT THAT THE SEAL WAS ONLY AN INDICATION THAT THE DRIVE WAS FAILING. THE DEALER CONFIRMED THIS AND HAS REPLACED THE FINAL DRIVE UNDER WARRANTY. THERE AR RUMORS OF THIS BEING A COMMON PROBLEM FOR R1200 SERIES BMWS. THE OLD FINAL DRIVE IS NOT AVAILABLE. *TR

Mileage: 39,400

MOTORCYCLE FAILED TO DOWNSHIFT ON RUGGED MOUNTAIN ROADWAY ON NUMEROUS OCCASIONS. SHIFTING REQUIRED STOPPING THE VEHICLE AND/OR DOUBLE CLUTCHING. PROBLEM WAS DIAGNOSED AS DRIVE SPLINE WITHOUT LUBRICATION. HAD THIS OCCURRED IN A BUSY AREA, THE CONSEQUENCES COULD BE FATAL. *TR

Mileage: 14,000

TL*THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT THE VEHICLE WAS EXPERIENCING FINAL DRIVE BEARING FAILURE. HE STATED THAT THE REAR WHEEL BECAME FLAT. WHEN HE REMOVED THE WHEEL, IT WAS DISCOVERED THAT A LOOSE BEARING CAUSED THE FAILURE. HE STATED THAT BMW DOES NOT CONSIDER THIS TO BE A SAFETY ISSUE. THE CONTACT IS HAVING THE VEHICLE REPAIRED WITH NEW BEARINGS. THE POWERTRAIN WAS UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 17,500. THE CONSUMER STATED DEALER REPLACED BEARINGS AND SEALS @ 17,670 AND THE SECOND DEALER REPLACED COMPLETE FINAL DRIVE AND COVER @ 18,699. THE DEALER STATED REAR DIFFERENTIAL FAILURE AND REMOVE TAIL LIGHT. UPDATED 11/21/07 *TR

Mileage: 17,500