2003 CHEVROLET SILVERADO 2500 Service Brakes, Hydraulic Problems

The contact owns a 2003 Chevrolet Silverado 2500. The contact stated that while driving at various speeds, the power steering failed causing the steering wheel to become hard to maneuver. The contact heard an abnormal sound coming from the hydro boost area when the brake pedal or accelerator pedal were depressed. The vehicle was taken to the dealer and diagnosed that the intermediate shaft was faulty. The intermediate shaft was replaced however, the failure recurred. The contact requested the dealer to replace the power steering pump but the dealer informed the contact that the failure was caused by the power steering pump. The manufacturer was made aware of the failure and a case was opened. The failure mileage was 115,000.

Mileage: 115,000

ON WEDFEB15/12 THE ABS LIGHT WAS ON FULLY AND UPON BRAKING THE TRUCK PULLED TOWARDS ON COMING TRAFFIC SOUNDING LIKE METAL ON METAL.-LETTER FEB20/12 TO GM.THE STEERING WHEEL WAS PULLED OUT OF MY HANDS-LETTER DEC9/13 TO GM.I HAVE COMPLAINED BY LETTER TO GM.MAR14,APR5,JUN4,OCT19 AND DEC9/13 ABOUT THIS ABS PROBLEM AND THEY KEEP CLOSING MY FILE AND AS OF JAN9/14 BY PHONING ME REFUSE TO RESPOND TO MY COMPLAINTS.MR ROESTI-OWNER BRADLEY CHEV HAS STATED BY LETTER IF A SENSOR IS NOT WORKING PROPERLY ALL SORTS OF STRANGE THINGS COULD HAPPEN.BARNES WHEATON CHEV SERVICE MGR JESSIE-IF ONE BRAKE SENSOR ISN'T WORKING PROPERLY THE COMPUTOR WILL SEND ALL THE BRAKING POWER TO THE OPPOSITE WHEEL.NOV13/13 PRESTON CHEV SERVICE ADVISOR-HE HAS HAD PROBLEMS WITH THESE ABS SYSTEMS AT LOW SPEEDS-REPLACED CONTROLLER TO CORRECT PROBLEM.

Mileage: 76,000

STARTED THE TRUCK AND PUT INTO REVERSE. THERE WAS NO BRAKE AND NO STEERING CONTROL. I HAD TO USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. ALL FLUIDS WERE TOPPED OFF AS NORMAL AND I REGULARLY MAINTAIN THIS VEHICLE. AFTER REVIEWING THIS ISSUE IN THE DIESEL FORUM NUMEROUS DURAMAX OWNERS HAVE ENDURED THE SAME PROBLEM WITH SOME ENDING IN CRASHES. THIS IS A MAJOR SAFETY ISSUE!!!!!!!!!!!! SIMULTANEOUS BRAKE AND STEERING FAILURE. ARE YOU KIDDING ME? WOW! I TRIED CHATTING WITH GM AND WAS DUMPED DURING THE CHAT. NO HELP THERE! I'LL TRY AGAIN! *TR

Mileage: 94,000

WE WERE TRAVELING EAST ON I-90 IN MASS. TRAFFIC CAME TO A SUDDEN STOP. WHEN THE BRAKES WERE APPLIED THE TRUCK BEGAN TO SLOW AND THEN THE BRAKE PEDAL WENT TO THE FLOOR. UPON INVESTIGATION AFTER THE CRASH WE FOUND AT LEAST TWO BADLY CORRODED BRAKE LINES THAT HAD BURST.*JB

Mileage: 33,500

THIS IS THE SECOND TIME THE BRAKE LINES HAVE FAILED ON THIS VEHICLE AND A REPORT ISSUED TO NHTSA. THIS TIME, MY SON WAS DRIVING AND APPLIED THE BRAKES TO STOP AT A STOP SIGN. THE BRAKE PEDAL WENT TO THE FLOOR. HE WENT THROUGH THE STOP SIGN, CRASHED INTO A MEDIAN THAT SLOWED HIM DOWN, AND ENDED UP ON TOP OF THE MEDIAN. THANK GOODNESS THE TRUCK WAS EMPTY AND NO ONE WAS USING THE RIGHT-OF-WAY AT THE INTERSECTION. INSPECTION SHOWED YET ANOTHER CORRODED BRAKE LINE. THIS BRAKE LINE WAS OEM. THE BRAKE LINES WERE REPLACED AFTER THE PREVIOUS INCIDENT LOOK FINE AND ARE NOT CORRODED. IT APPEARS THAT ALL OF THE BRAKE LINES NEED TO BE REPLACED TO CORRECT THIS SAFETY DEFECT. *TR THE CONSUMER STATED HE EXPERIENCED HYDRAULIC BRAKE FAILURE AT 51,848 MILES DUE TO CORRODED BRAKE LINES. THE LINES BURST IN AN AREA THAT WAS WEAKENED BY CORROSION AND FAILED UNDER NORMAL USAGE AND BRAKE LINE PRESSURE. THERE WAS NO INDICATION THAT FAILURE WAS EMINENT. THE DEALER REPLACED THE RUSTED BRAKE LINES FROM THE MASTER CYLINDER. UPDATED 04/03/13

Mileage: 74,226

THIS IS THE SECOND TIME THE BRAKE LINES HAVE FAILED ON THIS VEHICLE AND A REPORT ISSUED TO NHTSA. THIS TIME, MY SON WAS DRIVING AND APPLIED THE BRAKES TO STOP AT A STOP SIGN. THE BRAKE PEDAL WENT TO THE FLOOR. HE WENT THROUGH THE STOP SIGN, CRASHED INTO A MEDIAN THAT SLOWED HIM DOWN, AND ENDED UP ON TOP OF THE MEDIAN. THANK GOODNESS THE TRUCK WAS EMPTY AND NO ONE WAS USING THE RIGHT-OF-WAY AT THE INTERSECTION. INSPECTION SHOWED YET ANOTHER CORRODED BRAKE LINE. THIS BRAKE LINE WAS OEM. THE BRAKE LINES WERE REPLACED AFTER THE PREVIOUS INCIDENT LOOK FINE AND ARE NOT CORRODED. IT APPEARS THAT ALL OF THE BRAKE LINES NEED TO BE REPLACED TO CORRECT THIS SAFETY DEFECT. *TR THE CONSUMER STATED HE EXPERIENCED HYDRAULIC BRAKE FAILURE AT 51,848 MILES DUE TO CORRODED BRAKE LINES. THE LINES BURST IN AN AREA THAT WAS WEAKENED BY CORROSION AND FAILED UNDER NORMAL USAGE AND BRAKE LINE PRESSURE. THERE WAS NO INDICATION THAT FAILURE WAS EMINENT. THE DEALER REPLACED THE RUSTED BRAKE LINES FROM THE MASTER CYLINDER. UPDATED 04/03/13

Mileage: 74,226

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE ATTEMPTING TO AVOID BEING CRASHED INTO BY ANOTHER VEHICLE, THE CONTACT ENGAGED THE BRAKES BUT THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD ABNORMALLY. THE CONTACT MENTIONED THAT AFTER INSPECTING THE VEHICLE, HE NOTICED THAT THE BRAKE LINES HAD BURST, CAUSING A LEAK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 81,711. UPDATED 12/6/12*LJ UPDATED 12/06/12

Mileage: 81,711

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 50 MPH, THE CONTACT NOTICED A DEER IN THE ROAD AND IMMEDIATELY ENGAGED THE BRAKE PEDAL.THE BRAKES DID NOT RESPOND AND THE VEHICLE CONTINUED TO ACCELERATE. THE VEHICLE WAS DRIVEN OFF THE ROAD AND OVER A DITCH IN ORDER TO STOP AND AVOID CRASHING INTO THE DEER. THE CONTACT SUFFERED NO PERSONAL INJURY. THE VEHICLE SUSTAINED NO DAMAGE AND WAS TOWED TO THE RESIDENCE. THE CONTACT INSPECTED THE VEHICLE AND STATED THAT THE REAR BRAKE LINE WAS COMPLETELY RUSTED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE DEFECT. THERE WAS AN OPEN AND CLOSED INVESTIGATION FOR THE FAILURE UNDER NHTSA ACTION NUMBER: DP10003 (SERVICE BRAKES, HYDRAULIC). THE APPROXIMATE FAILURE MILEAGE WAS 144,000.

Mileage: 144,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT HE APPLIED THE BRAKES IN AN ATTEMPT TO STOP AND THE BRAKE PEDAL DEPRESSED ALL THE WAY DOWN TO THE FLOOR. WHEN THE VEHICLE WAS STOPPED, THE CONTACT NOTICED BRAKE FLUID LEAKING FROM THE BRAKE LINES. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT MECHANIC, WHERE THEY REPLACED ALL THE BRAKE LINES. THEY ALSO HAD TO REPLACE THE CALIPERS. THE DEALER WAS NOT NOTIFIED. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THERE WERE NO RECALLS OR WARRANTIES COVERING THE FAILURE. THEY OFFERED NO OTHER ASSISTANCE. THE CONTACT STATED THAT THE FUEL LINES WERE ALSO ROTTED AND CORRODED. THIS WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 30,900. UPDATED 10/23/2014*LJ UPDATED 04/7/2015 *JS

Mileage: 30,900

COMMING TO A STOP LIGHT I WAS SLOWING DOWN AND WHEN I WENT TO COME TO A FINAL STOP THE BRAKE PEDAL WENT RIGHT TO THE FLOOR AND I ROLLED THROUGH THE INTERSECTION. I HAVE OWNED A LOT OF CARS AND NEVER IN MY LIFE HAVE I HAD THIS HAPPEN EVEN IN THE OLDEST OF CARS OR TRUCKS, BEFORE THIS WITH ONLY 20000.00 MILES ON THE TRUCK I HAD TO REPLACE ALL FOUR ROTORS DUE TO SUCH BAD CORROSION THAT THEY COULD NOT BE CUT. AND NOW WITH ONLY 75000.00 MILES I HAVE TO REPLACE ALL THE BRAKE LINES FOR THE SAME REASON. *JS

Mileage: 75,100

BRAKE LINING HAS PREMATURE RUST, IN WHICH, CAUSED IT TO LEAK AND FAILED TO STOP VEHICLE. I WAS THE FOURTH VEHICLE TO PULL UP TO A RED LIGHT, WHEN I NOTICED THAT I DIDN'T HAVE ANY BRAKES. THE SPEED LIMIT IS 45 MPH AT THIS ROAD LOCATION AND I WAS TRYING TO SLOW MY ACCELERATION TO COME TO A STOP. THE BRAKE WENT TO THE FLOOR ON MY FIRST ATTEMPT TO SLOW DOWN AND COME TO A STOP. I DID NOT HAVE TIME TO STOP MY TRUCK BEFORE HITTING THE SMALLER CAR IN FRONT OF ME! I SWUNG MY TRUCK TO THE BURM OF THE ROAD AND PASSED ALL THE VEHICLES STOPPED AT THE RED LIGHT, EVENTUALLY GOING THROUGH THE LIGHT BY WAY OF THE BURM OF THE ROAD. MY DRIVER SIDE MIRROR WAS BROKEN IN THIS INCIDENT. THE BRAKES DID SLOW ME DOWN AND ALLOW ME TO COME TO A STOP WITH THE USE OF MY EMERGENCY BRAKE BUT, IT WAS AFTER MY VEHICLE PASSED ALL THE CARS STOPPED AT THE RED LIGHT AND ME STOPPING IN THE MIDDLE OF THE INTERSECTION. LUCKY THERE WAS NO CARS IN THE WAY! THE BRAKES HAD SOME STOPPING POWER BUT, WERE NOT ENOUGH FOR THIS SIZE TRUCK AND THE PEDAL DID NOT ENGAGE TILL IT WAS JUST ABOUT TO THE FLOOR. *JS BROKEN LINING HAS BEEN REPLACED BY INSPECTION MECHANIC BUT, STATED HE WILL NOT INSPECT THIS VEHICLE UNTIL ALL THE LINES ARE REPLACED. HE HAS STATED THAT ALL THE LINES HAVE PREMATURE RUST AND COULD BREAK AT ANY TIME AND WILL NOT TAKE THE RESPONSIBLILTY TO SAY THEY ARE OKAY TO PASS INSPECTION. I ALSO, HAD TO REPLACE ALL 4 FACTORY BRAKE ROTORS AT 14,752 MILES. THE BRAKE PADS WORE OUT PREMATURELY AND WHEN I HAD MY MECHANIC REPLACE THEM, I WAS TOLD THAT THE ROTORS WERE RUSTED AND PITTED PREMATURELY. I STILL HAVE THEM, I CAN'T BELEIVE HOW BAD THEY DETERORATED! I WAS SURPRISED WITH SUCH LITTLE MILEAGE THAT THE ROTORS AND BRAKES WENT BAD.

Mileage: 43,682

THE BRAKES FAILED WITHOUT WARNING, I.E., WERE OPERATING PERFECTLY FINE UP UNTIL THE FAILURE AND NO WARNING LIGHT CAME ON. HAD TRUCK TOWED TO OUR DEALERSHIP; ALL BRAKE LINES WERE REPLACED AT A COST OF ALMOST $1500. REGULAR MAINTENANCE PERFORMED ON TRUCK THROUGHOUT ITS LIFE BY THE SAME DEALERSHIP. GM REFUSES TO COVER COST. HAVE ANOTHER CHEVROLET SILVERADO 2500HD, A 2004, AND WILL NEED TO HAVE DEALERSHIP CHECK THE BRAKE LINES ON THAT TRUCK AND POSSIBLY REPLACE THE LINES, FOR ADDITIONAL COST. COULD HAVE BEEN KILLED; COULD HAVE KILLED OTHERS. NEVER RECEIVED ANY COMMUNICATION FROM GM, CHEVROLET OR THE DEALERSHIP ABOUT MAKING SURE THAT I HAVE THE BRAKE LINES REPLACED OR INSPECTED. I AM IN A "SALT BELT" STATE. *TR

Mileage: 140,000

I FILED A COMPLAINT IN 2009 WITH THE NHTSA AND HAVE YET TO HEAR ANYTHING FROM THE AGENCY REGARDING THIS PROBLEM. IN THE SAME YEAR AS THE COMPLAINT, I HAD MY LOCAL CHEVROLET DEALER'S SERVICE DEPARTMENT REPLACE A SECTION OF BRAKE LINE BY THE ABS MODULE THAT HAD FAILED DUE TO EXTREME CORROSION. THIS PAST WEEK I RETURNED TO THE SAME DEALER TO HAVE THEM REPAIR ANOTHER SECTION THAT HAD ALSO FAILED. I WAS TOLD THAT, DUE TO POSSIBLE LITIGATION THEY WOULD NOT REPAIR THE LINE AS THEY HAD IN THE PAST, BUT WOULD REPLACE THE ENTIRETY OF THE LINE FOR AN ESTIMATE OF $1200.00. THE SERVICE MANAGER ALSO STATED THAT FIGURE COULD GO HIGHER AS MORE WAS DISCOVERED. I CAN'T SEE PUTTING THIS KIND OF MONEY INTO THIS VEHICLE KNOWING THAT MORE FAILURES ARE SURE TO FOLLOW EVEN THOUGH THE TRUCK HAS ONLY 95,000 MILES ON IT NOW. GM KNOWS THERE IS A PROBLEM. THEY COULD CARE LESS AND THE CUSTOMER IS GOING TO FOOT THE BILL FOR THEIR MALFEASANCE AS USUAL. *KB

Mileage: 75,000

TL* THE CONTACT OWN A 2003 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT THE BRAKE LINES, FUEL LINES, FUEL STRAPS AND THE EXHAUST MANIFOLD WERE RUSTED AND CORRODED. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC FOR ROUTINE MAINTENANCE AND WHEN THE CONTACT WAS ADVISED OF THE FAILURE. THE DEALER WAS NOTIFIED WHO ADVISED THE CONTACT THAT THEY WOULD NOT REPAIR THE VEHICLE BECAUSE MOST VEHICLES WITHIN THE EASTERN REGION EXPERIENCED THE SAME RUST FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 62,000.

Mileage: 62,000

BRAKE LINE TO REAR END BURST CAUSING MY TRUCK TO BE UNABLE TO STOP AT A RED LIGHT. FORTUNATELY, NO CARS WERE COMING THE OTHER WAY. *TR *JS

Mileage: 100,246

THIS VEHICLE FAILED STATE SAFETY INSPECTION DUE TO CORRODED BRAKE LINES AND LEAKING EXHAUST AROUND HEAD GASKET. *TR

2003 CHEVY 2500HD TRUCK BRAKE PEDAL WENT TO THE FLOOR WHEN LEAVING GARAGE.....UNDER VEHICLE FOUND BRAKE FLUID PUDDLE....UPON INSPECTION FOUND SEVERELY RUSTED BRAKE LINE WAS LEAKING.....YEAR PRIOR HAD SAME ISSUE WITH A DIFFERENT LINE, SO CHANGED OUT LINE. EVEN CHANGED A RUSTED LINE THAT WASN'T LEAKING....WHEN FILLED RESERVOIR WITH FLUID AND PRESSED PEDAL, BRAKE LINE GOING TO REAR OF TRUCK IN AN OBSCURED, ABOVE THE GAS TANK LOCATION, STARTED TO LEAK....ONCE AGAIN .....SEVERELY RUSTED BRAKE LINE, IN AN AREA FREE FROM ANY ROAD DEBRIS....SO ALAS, AFTER DROPPING THE GAS TANK AND REPLACING THIS LINE, WHICH MEANT EVERY LINE HAS BEEN REPLACED......NO LEAKS!!! WHAT IS GOING ON WITH THESE LINES.....I BABY THIS TRUCK AND IT IS IN THE GARAGE 95% OF THE TIME ALWAYS CLEAN...THIS SHOULD NEVER HAVE HAPPENED!!!! AFTER BEING A CHEVY MAN ALL MY LIFE.......I'M DONE.... DRIVE SHAFT, FUEL TANK GUARD, AND FUEL LINES AND FILTER ALL RUSTED.....FROM WHAT????? *TR

Mileage: 51,000

CAME HOME FROM GETTING FUEL, BACKED UP TO ATTACH TRAILER BRAKE PEDAL WENT TO FLOOR, INSPECTED AND FOUND STEEL BRAKE LINE FAILED DUE TO CORROSION. *TR

Mileage: 95,683

IN LATE DEC MY DIESEL FUEL RETURN LINE ROTTED OUT FROM RUST, AND WAS LEAKING DIESEL FUEL ALL OVER THE ROAD WHILE DRIVING OR STOPPED AT IDLE. I DIDN'T NOTICE IT UNTIL I STOPPED TO RE-FUEL AND REALIZED FUEL WAS DRIPPING FROM THE UNDER CARRIAGE OF THE TRUCK. I WAS ON TRAVEL FOR CHRISTMAS, ABOUT 500 MILES FROM HOME AND THERE WERE NO OPEN AUTO SHOPS AROUND THAT I COULD FIND. I WAS ABLE TO CUT THE ROTTED SECTION OUT AND BAND AID FIX THE SYSTEM WITH SOME RUBBER FUEL LINE AND HOSE CLAMPS FROM AUTOZONE. THIS FIX HAS SEEMED TO HOLD UP FAIRLY WELL FOR THE TIME BEING, BUT I HAVE NOT BEEN USING MY TRUCK. FAST FORWARD TO LAST WEEK WHEN MY BRAKE LINE DECIDED TO BURST, SPEWING BRAKE FLUID ALL OVER THE ROAD AND THE UNDER CARRIAGE OF MY TRUCK. LUCKILY I WAS ABLE TO CONTROL THE VEHICLE AND GET IT TOWED BACK HOME WHERE IT NOW SITS. I'VE BEEN DOING THE RESEARCH AND THERE ARE THOUSANDS OF OTHERS WITH THESE SAME RUSTED OUT LINE ISSUES ON THESE GMC VEHICLES. I HAVE YET TO CONTACT GM ABOUT IT BUT I AM SURE THEY WILL NOT DO ANYTHING FOR ME AS THE TRUCK DOES HAVE HIGHER MILLAGE. HOWEVER, THIS IS SOMETHING THAT IS HAPPENING TO PEOPLE WITH UNDER 100K ON THEIR VEHICLES! HERE ARE SOME OF THE LINKS... NHTSA ACTION NUMBER: DP10003 HTTP://TRUCKS.ABOUT.COM/B/2011/08/01/BRAKE-LINE-CORROSION-SUSPECTED-IN-GM-TRUCKS.HTM HTTP://TRUCKS.ABOUT.COM/OD/GENERALMOTORSTRUCKS/A/BRAKE-LINE-CORROSION-PROBLEMS-IN-GM-TRUCKS.HTM HTTP://TOWNHALL-TALK.EDMUNDS.COM/WEBX/.F0D4FE5?DISPLAYRECENT

Mileage: 209,000

RECENTLY I HAD A CLOSE CALL WITH MY 2003 2500HD SILVERADO. I WAS PULLING OUT OF A PARKING LOT AND APPLIED THE BRAKES TO STOP BUT THE PEDAL JUST WENT TO THE FLOOR. I QUICKLY DOWNSHIFTED TO 2ND AND USED THE EMERGENCY BRAKE TO ASSIST IN GETTING THE TRUCK STOPPED. I NARROWLY MISSED CAUSING A SERIOUS ACCIDENT. I DISCOVERED THAT ATLEAST 1 OF MY BRAKE LINES HAD RUPTURED DUE TO CORROSION. I'VE TAKEN THE TRUCK TO THE DEALER AND THEY RECOMMEND ALL THE BRAKE LINES BE REPLACED DUE TO THE EXTENSIVE CORROSION IN ALL THE LINES. I WAS ABLE TO INSPECT THE PROBLEM AT THE DEALERSHIP WITH THE TRUCK ON THE LIFT. THE UNDERSIDE OF THE TRUCK IS IN EXCELLENT CONDITION EXCEPT FOR THE BRAKE LINES. THIS IS MY PERSONAL TRUCK. THE TRUCK HAS BEEN KEPT VERY CLEAN INSIDE AND OUT AND IS ONLY USED LIGHTLY. I BELIEVE THE LINES ARE DEFECTIVE. BRAKE LINES DON'T TYPICALLY RUST OUT IN AN 8 YEAR OLD VEHICLE. I DON'T LIVE NEAR THE OCEAN, SO THE ONLY SALT IT MAY SEE IS IN THE WINTER MONTHS. THIS SHOULDN'T HAVE HAPPENED AND GM SHOULD STAND BY THEIR PRODUCT AND MAKE THE REPAIR. *TR

Mileage: 75,000

WENT OUT TO THE TRUCK, STARTED IT AND BRAKE PEDAL WENT TO FLOOR ALONG WITH A WARNING BEEP INDICATING A PROBLEM WITH THE BRAKE SYSTEM. NO SYMPTOMS PRIOR TO THIS WAS GIVEN, WHICH IS VERY SCARY AS I COULD HAVE BEEN DRIVING WHEN THE FAILURE OCCURRED. HAD IT TOWED TO DEALERSHIP, UPON INSPECTION (WORD FOR WORD FROM INVOICE) "BRAKE LINE FROM ABS TO UNIT TO REAR AXLE AND ONE RUSTED THRU FROM MASTER CYLINDER TO ABS UNIT, OTHER LINES FROM ABS UNIT VERY RUSTY ALSO, REPLACED ALL RUSTED BRAKE LINES, FREE UP BRAKE BLEEDS AND BLEED BRAKE SYSTEM, ROAD TESTED AND RECHECKED OKAY" THIS KIND OF FAILURE SHOULD BE UNACCEPTABLE, TRUCK WITH THIS LOW MILES AND AGE, REALLY? COST TO FIX $1,010.64 WITH TOW. THE DEALERSHIP REPLACED THE LINES WITH BRAKE LINES THAT WILL NEVER CORRODE, WHY WASN'T THIS DONE AT FACTORY TO BEGIN WITH? I REGULARLY TOW HEAVY EQUIPMENT, GRANTED THE TRAILERS HAVE BRAKES, BUT THIS ISSUE SHOULD BE RECALLED IMMEDIATELY BEFORE SOMEONE GETS HURT. *TR

Mileage: 68,600

THIS IS THE SECOND TIME THE BRAKE LINES BROKE WHILE DRIVING. FIRST TIME HAD TO STOP SUDDEN ALMOST HIT CAR IN FRONT OF ME,REPLACED ONE LINE, NO REPLACEMENT LINES AVAILABLE AT THE TIME . SECOND TIME WAS THIS MORNING 12/6/11 PUT BRAKES ON TO AVOID ANIMAL DIFFERENT LINE RUPTURED . GETTING TIRED OF IT . THERE SHOULD BE A RECALL OR AT LEAST A PLACE I COULD GET REPLACEMENT LINES. FURTHERMORE THE VEHICLE IS GARAGED OVERNIGHT IN THE WINTER ,VEHICLE HAS NEVER BEEN NEAR SALT WATER. *TR

Mileage: 64,500

WHILE TRAVELING ON I-95 AT APPROXIMATELY 50MPH TRAFFIC IN FRONT OF ME STOPPED TO AVOID ROAD WAY DEBRIS. WHEN I APPLIED MY BRAKES THE PEDAL WENT TO THE FLOOR. PUMPING DIDN'T HELP ALTHOUGH THE TRUCK DID SLOW DOWN BEFORE HITTING THE VEHICLE IN FRONT OF ME. LUCKILY NO ONE WAS INJURED. MY TRUCK SUSTAINED MANY THOUSANDS OF DOLLARS TO THE FRONT END. THE DEALER TELLS ME THAT THE BRAKE LINE BURST AND ALL BRAKE LINES ARE CORRODED AND NEED REPLACING. THERE WERE NO PRIOR BRAKE PROBLEMS. *TR

Mileage: 44,000

I'M CURRENTLY REPLACING MORE BRAKE LINES AS THEY HAVE FAILED AND STARTED TO LEAK. THE FIRST TIME THIS HAPPEN WAS IN 2009 WHERE MY BRAKE PEDAL WENT TO THE FLOOR AFTER MAKING A SUDDEN STOP TO AVOID HITTING A DEER. IT BLEW OUT A CORRODED BRAKE LINE. I'VE REPLACED THE ROTORS IN 2009 CAUSE THEY WERE ALL ROTTED OUT FROM THE INSIDE AREA, AND NOW THE BRAKE LINES NEAR ABS MODULE NEED TO BE REPLACED BECAUSE THEY ARE LEAKING AND PEDAL AND ABS KEEPS PUSHING IN TOO FAR AND ABS GOES OFF PREMATURELY. MY FRAME HAS BAD RUST ALL OVER IT AND I AM VERY METICULOUS ABOUT CLEANING MY TRUCK OFF WHEN ROAD SALT IS ON IT. THE UNDER CHASSIS HAS CORROSION ON THE CROSS MEMBERS, FRAME, AND TORSION BARS, IT ALL LOOKS BAD. THOUGH I HAVE AN EXTENDED WARRANTY THROUGH A THIRD PARTY AND HAVE HAD MANY OTHER PARTS REPLACED THROUGH THEM DUE TO FAILURE, THEY DO NOT COVER COST OF BRAKE LINES DUE TO ROT. *KB

Mileage: 79,000

WHILE DRIVING THE VEHICLE I NOTICED THAT THE BRAKE PEDAL WAS ON THE FLOOR. I WAS TRAVELING SLOW ENOUGH THAT I WAS ABLE TO AVOID ANY COLLISIONS. UPON INSPECTION UNDER THE HOOD MY HUSBAND FOUND THAT THERE WAS NO BRAKE FLUID AND IT MUST HAVE BLOWN A LINE. WE ADDED BRAKE FLUID AND GOT IT HOME. UPON FURTHER INSPECTION MY HUSBAND FOUND THAT THE BRAKE AND FUEL LINES ARE COMPLETELY CORRODED. HE IS A CORROSION CONTROL SPECIALIST AND KNOWS DEFECTIVE MATERIALS WHEN HE SEES THEM. *TR

Mileage: 86,075

AT SPEEDS AT OR BELOW 10 MPH THE ABS COMES ON IN ALL TYPES OF WEATHER CAUSING LONGER STOPPING DISTANCES ALLOWING THE TRUCK TO GO INTO ONCOMING TRAFFIC OR HITTING THE CAR AHEAD. THE PEDAL GOES ALMOST TO THE FLOOR. *TR

Mileage: 75,000

BRAKE LINES IN MY CHEVROLET 2500HD 2003 BURST. THE AMOUNT OF RUST IS VERY EXCESSIVE. THE AMOUNT OF COMPLAINTS ABOUT THE SAME ISSUE IS ASTOUNDING. *TR

Mileage: 44,254

WHILE BACKING TO ATTACH A SINGLE AXLE TRAILER, TRYING TO STOP THE BRAKE PEDAL WENT TO THE FLOOR AND NO BRAKES. FINDING A RUSTED BRAKE LINE HAD BROKEN. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 35 MPH WHEN THE BRAKE WAS DEPRESSED AND THE VEHICLE EXHIBITED AN UNUSUAL HUMMING AND RUBBING FROM THE BRAKES. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO WAS UNABLE TO LOCATE THE CAUSE OF THE FAILURE. AFTER INSPECTING THE BRAKE LINES AND HOSES, HE CONTACT FOUND CORROSION AND RUST. THE MECHANIC STATED THAT HE COULD REPLACE THE LINES AND HOSES BUT THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE CONTACT REFERENCED A CONCURRENT INVESTIGATION OF THE DEFECT THAT COULD HAVE BEEN RELATED TO THE FAILURE UNDER NHTSA ACTION NUMBER: EA11001 (SERVICE BRAKES, HYDRAULIC SERVICE BRAKES, HYDRAULIC: FOUNDATION COMPONENTS: HOSES, LINES/PIPING, AND FITTINGS). THE FAILURE MILEAGE WAS 75,000.

Mileage: 75,000

MY 2003 SILVERADO 2500 HD WITH ONLY 55K MILES ON IT DID NOT PASS A RECENT SAFETY INSPECTION DUE TO CORRODED BRAKE LINES. THE TRUCK GETS VERY LITTLE USE AND I FIND THIS TO BE VERY DISTURBING THAT BRAKE LINES ARE FAILING WITHOUT WARNING. HAD I NOT GOTTEN AN INSPECTION I WOULD NOT HAVE BEEN NOTIFIED OF THIS EMMINENT AND DANGEROUS PROBLEM. *TT

Mileage: 54,800

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 10 MPH INTO A PARKING LOT BUT WAS UNABLE TO ENGAGE THE BRAKES. THE CONTACT MENTIONED THAT THE PEDAL WAS DEPRESSED INTO THE FLOORBOARD AND ONCE HE INSPECTED THE VEHICLE, HE NOTICED THAT THE BRAKE LINES WERE CORRODED. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 53,000.

Mileage: 53,000

A STEEL BRAKE LINE LOCATED ON THE DRIVERS SIDE OF THE VEHICLE IN FRONT OF THE TIRE ON THE RADIATOR SUPPORT CROSS MEMBER BURST DUE TO RUST. MORE TO FOLLOW AFTER A COMPLETE INSPECTION OF THE BRAKE SYSTEM. *TT

Mileage: 142,310

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT THE BRAKE LINE CORRODED, CAUSING THE BRAKES TO FAIL WHILE DRIVING 35 MPH. THE VEHICLE WAS TOWED TO A LOCAL MECHANIC WHO INSPECTED THE BRAKES AND ADVISED THE CONTACT THAT THE BRAKE LINE WAS CORRODED. THE BRAKE LINE WAS REPLACED AT THE OWNERS EXPENSE. THE DEALER WAS NOTIFIED WHO STATED THERE WERE NO RECALLS FOR THE VEHICLE AND OFFERED NO ASSISTANCE. THE MANUFACTURER WAS NOTIFIED WHO OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 69,871. UPDATED 11/16/11*LJ UPDATED 02/01/12

Mileage: 69,871

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. WHILE DRIVING APPROXIMATELY 25 MPH, THE BRAKE PEDAL WAS APPLIED AND BEGAN EXTENDING ABRUPTLY TO THE FLOORBOARD. THE VEHICLE CONTINUED TO ACCELERATE. THE EMERGENCY BRAKE WAS IMMEDIATELY ENGAGED AND THE VEHICLE CAME TO A STOP. AN AUTHORIZED DEALER WAS NOTIFIED OF THE FAILURE AND THEY ADVISED THAT THE FAILURE WAS CONTRIBUTED TO FAULTY BRAKE LINES. THE VEHICLE WAS NOT REPAIRED. THE CONTACT PLANNED TO INFORM THE MANUFACTURER OF THE BRAKE MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 73,000.

Mileage: 73,000

THE BRAKE LINE HAS RUSTED THROUGH ON THE DRIVERS SIDE IN MORE THAN ONE PLACE. WHO HAS TO DIE BEFORE THIS IS RECALLED. *TT

Mileage: 114,747

CHEVY TRUCK HAD TOTAL BRAKE FAILURE. PEDAL WENT RIGHT TO THE FLOOR. NO BRAKE WARNING LIGHT AT ALL. GOT THE TRUCK HOME AND LOOKED UNDER THE TRUCK. BRAKE FLUID ALL OVER THE UNDERSIDE OF THE DRIVERS SIDE FOOT AREA. BRAKE LINES ARE SEVERELY RUSTED. GOT TRUCK TO MECHANIC AND FOUND REAR BRAKE LINES HAD PREVIOUSLY RUSTED THRU. NOW FRONT BRAKE LINES HAD RUSTED THRU. HAD TO REPLACE ALL BRAKE LINES.I DID SO WITH AFTERMARKET SS LINES. FRONT LEFT CALIPER WAS FROZEN. MECHANIC SAYS REAR BRAKE ROTORS AND CALIPER NEED REPLACING ALSO. THIS WILL BE THE THIRD SET OF ROTORS AND CALIPERS ON THIS TRUCK. MECHANIC ALSO NOTED THAT THE TRUCK FRAME NEEDS TO BE CLEANED AND COATED DUE TO RUST. THIS IS LAST GM PRODUCT I'LL EVER PURCHASE. *TR

Mileage: 98,000

LOST ALL BRAKING ABILITY. FOUND SEVERLY ROTTED BRAKE LINE . THIS HAS ALSO OCCURRED 2 ADDITIONAL TIMES ATER FIRST ISSUE. *TR

Mileage: 71,080

VEHICLE STOPPED WHILE WAITING FOR FUEL PUMP. PRESSED BRAKE PEDAL, AND BRAKE PEDAL WENT TO THE FLOOR. DURING FILL-UP, INSPECTED UNDER VEHICLE AND SAW FLUID DRIPPING FROM FRONT END. IDENTIFIED LIQUID AS BRAKE FLUID. REAR BRAKES STILL FUNCTIONED MINIMALLY. TOOK INTO MECHANIC. FRONT BRAKE LINE HAD FAILED. NEARLY ENTIRE BRAKE LINE WAS SEVERELY CORRODED. AT MECHANIC'S SUGGESTION BASED ON SAFETY, REPLACED ALL BRAKE LINES -- $2100 (APPROX $300 PARTS, $1700 LABOR). MECHANIC APPLIED UNDERCOAT SPRAY TO BRAKE LINE AS RUST PROTECTION. I KEPT A SECTION OF BRAKE LINE. NOTE: PREVIOUSLY OWNED 1991 CHEVROLET C1500 HAD SIMILAR FAILURE ON THE BRAKE LINES AROUND THE REAR DIFFERENTIAL. *KB

Mileage: 62,500

VEHICLE STOPPED WHILE WAITING FOR FUEL PUMP. PRESSED BRAKE PEDAL, AND BRAKE PEDAL WENT TO THE FLOOR. DURING FILL-UP, INSPECTED UNDER VEHICLE AND SAW FLUID DRIPPING FROM FRONT END. IDENTIFIED LIQUID AS BRAKE FLUID. REAR BRAKES STILL FUNCTIONED MINIMALLY. TOOK INTO MECHANIC. FRONT BRAKE LINE HAD FAILED. NEARLY ENTIRE BRAKE LINE WAS SEVERELY CORRODED. AT MECHANIC'S SUGGESTION BASED ON SAFETY, REPLACED ALL BRAKE LINES -- $2100 (APPROX $300 PARTS, $1700 LABOR). MECHANIC APPLIED UNDERCOAT SPRAY TO BRAKE LINE AS RUST PROTECTION. I KEPT A SECTION OF BRAKE LINE. NOTE: PREVIOUSLY OWNED 1991 CHEVROLET C1500 HAD SIMILAR FAILURE ON THE BRAKE LINES AROUND THE REAR DIFFERENTIAL. *KB

Mileage: 62,500

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING 45 MPH AND APPLIED THE BRAKES BUT THE VEHICLE FAILED TO IMMEDIATELY DECELERATE, INCREASING STOPPING DISTANCE AND TIME. THE ABS WARNING LIGHT WAS ILLUMINATED SPORADICALLY PRIOR TO THE FAILURE. THE VEHICLE WAS TAKEN TO THE DEALER AND THE INSTRUMENT PANEL WAS REPLACED. THE BRAKE LINE WAS ALSO REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 26,000 AND THE CURRENT MILEAGE WAS 41,500.

Mileage: 26,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED WHILE DRIVING 30 MPH THE BRAKES WERE APPLIED AND THEY MALFUNCTIONED CAUSING THE BRAKE PEDAL TO EXTEND TO THE FLOORBOARD. THE CONTACT HAD TO DOWN SHIFT AND APPLY THE EMERGENCY BRAKE IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER WHO DIAGNOSED THAT THE BRAKE LINE BLOW OUT WAS DUE TO EXCESSIVE CORROSION. THE CONTACT DEALER DID REPLACE THE BRAKE LINE AND ADVISED THE CONTACT THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE FAILURE MILEAGE WAS 20,000. UPDATED 09/27/11 *BF UPDATED 2/28/12 *CN

Mileage: 20,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH AND DEPRESSING THE BRAKES WHEN THEY TRAVELED TO THE FLOORBOARD. IN ADDITION, THERE WAS A MASSIVE LOSS OF BRAKE FLUID WHEN THE BRAKES WERE DEPRESSED. THE VEHICLE WAS NEITHER INSPECTED NOR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 68,700.

Mileage: 68,700

TOTAL BRAKE FAILURE. PEDAL JUST WENT TO THE FLOOR WITH NO WARNING THAT THERE WAS A PROBLEM WITH THE BRAKING SYSTEM. THE WARNING SYSTEM DID NOT COME ON UNTIL THE TRUCK WAS SHUT OFF AND RESTARTED. INSPECTION OF THE BRAKE LINES SHOWS THAT THEY ARE RUSTED, ESPECIALLY AT THE POINTS WHERE THE CLIPS HOLD THEM TO THE FRAME. THERE APPEARS TO BE LEAKS IN MULTIPLE SPOTS WITH NO PRIOR INDICATION (SPOTS UNDER THE VEHICLE) OF ANY PROBLEM. I JUST HAD IT INSPECTED A WEEK PRIOR AND IT PASSED. I ALSO OWN A 1998 TOYOTA CAMRAY WITH 250K + MILES AND HAVE NOT HAD ANY PROBLEM WITH THE BRAKE LINES RUSTING OUT. *TR

Mileage: 124,450

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT APPLIED PRESSURE TO THE BRAKE PEDAL WHEN IT WENT TO THE FLOORBOARD ABNORMALLY. THE CONTACT ALSO DISCOVERED THAT BRAKE FLUID WAS LEAKING WHEN HE APPLIED THE BRAKES AND THAT THE BRAKE LINES WERE RUSTED AND CORRODED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC AND ALL FOUR BRAKE LINES WERE REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE 70,900. UPDATED10/13/11 *BF UPDATED11/07/11*JB

Mileage: 70,900

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT APPLIED PRESSURE TO THE BRAKE PEDAL WHEN IT WENT TO THE FLOORBOARD ABNORMALLY. THE CONTACT ALSO DISCOVERED THAT BRAKE FLUID WAS LEAKING WHEN HE APPLIED THE BRAKES AND THAT THE BRAKE LINES WERE RUSTED AND CORRODED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC AND ALL FOUR BRAKE LINES WERE REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE 70,900. UPDATED10/13/11 *BF UPDATED11/07/11*JB

Mileage: 70,900

THE BRAKES FAILED ON MY 2003 SILVERADO 2500 HD DUE TO BRAKE LINE CORROSION. I PURCHASED THE TRUCK NEW IN SEPTEMBER 2002. LUCKILY, MY SON, WHO WAS DRIVING, HAD JUST PULLED OUT OF THE DRIVEWAY AND WAS ABLE TO RETURN SAFELY HOME. I HAD THE TRUCK TOWED TO THE LOCAL CHEVROLET DEALER IN WINCHESTER, KENTUCKY, WHO DIAGNOSED THE PROBLEM AS CORRODED BRAKE LINES AND REPLACED THEM. I FOUND SEVERAL REFERENCES TO THE SAME PROBLEM VIA GOOGLE SEARCH AND THE NHTSA INCIDENT EA11-001, WHICH DESCRIBES THE SAME SYMPTOMS I EXPERIENCED. *TR

Mileage: 117,200

STEEL BRAKE LINES ROTTED AND RUPTURED CAUSING LOSS OF BRAKES. THE PEOPLE IN FRONT OF US WERE IN EXTREME DANGER OF BEING INJURED OR KILLED AS THEY SUDDENLY STOPPED DUE A TRAFFIC JAM. WHEN I ATTEMPTED TO STOP THE BRAKE PEDDLE WENT TO THE FLOOR AS THE ROTTED BRAKE LINE RUPTURED SPILLING THE BRAKE FLUID OUT TO THE ROAD. TO PREVENT INJURY TO OTHERS I DROVE THE TRUCK INTO A GUARDRAIL AT A GLANCING BLOW UNTIL IT STOPPED. AT THE TIME OF THE ACCIDENT I WAS TRAVELING WITH MY 13 YR OLD DAUGHTER TO VISIT HER DYING GRANDMOTHER FOR LAST TIME. MY DAUGHTER WAS CRYING HYSTERICALLY AND CLEARLY DISTRAUGHT AT THE ACCIDENT. *TR

Mileage: 115,000

MOVING AT 30 MPH TOWARDS INTERSECTION WITH LIGHT , WENT TO SLOW DOWN AND BRAKE PEDAL WENT TO THE FLOOR ( NO BRAKE RESPONSE). APPLIED THE PARKING BRAKE AND THE TRUCK SWERVED SIDEWAYS. FORTUNATELY THERE WAS NO TRAFFIC COMING THE OTHER WAY. THIS WAS A VERY SERIOUS NEAR MISS. SUDDEN FAILURE OF BRAKING SYSTEM. THIS NEEDS A RECALL ASAP AS ITS HAPPENING ON TOO MANY OF THESE CHEVY TRUCKS. *TR

Mileage: 20,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 5 MPH THE CONTACT DEPRESSED THE BRAKE PEDAL AND STATED THAT IT FELL ONTO THE FLOORBOARD. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THE BRAKE LINES WERE EXTREMELY CORRODED AND FRACTURED. THE VEHICLE WAS NOT REPAIRED. THERE WAS AN INVESTIGATION UNDER NHTSA ACTION NUMBER: EA11001 (SERVICE BRAKES, HYDRAULIC SERVICE BRAKES, HYDRAULIC:FOUNDATION HOSES, LINES/PIPING, AND FITTINGS) THAT MAY BE RELATED TO THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 69,000.

Mileage: 69,000

MY 2003 CHEVROLET SILVERADO 2500HD EXPERIENCED A MAJOR BRAKE LINE FAILURE DUE TO CORRODED/RUSTED LINES. WHILE MAKING A HARD STOP IN TRAFFIC THE LINE RUPTURED, PEDAL WENT TO FLOOR AND FLUID LEAKED OUT OF THE BRAKE LINE DIRECTLY UNDER THE DRIVER'S SIDE OF THE CAB. MY BRAKE LINES NEED TO BE COMPLETELY REPLACED, AS THEY ARE ALL EXHIBITING HEAVY RUST DAMAGE. I KNOW THERE IS AN ACTIVE NHTSA INVESTIGATION INTO THIS SPECIFIC MODEL AND YEAR FOR THIS PROBLEM. *TR

Mileage: 122,000

2003 SILVERADO 2500HD BRAKE LINE FAILURE DO TO CORROSION IN LINES FROM MASTER CYLINDER TO REAR BRAKES. THIS HAPPENED UNDER NORMAL DRIVING CONDITIONS. *TR

Mileage: 40,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING APPROXIMATELY 10 MPH, THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD UPON ENGAGEMENT AND FAILED TO RESPOND. THE VEHICLE CONTINUED TO ACCELERATE UNTIL AFTER THE PARKING BRAKE WAS ENGAGED WHICH RESULTED IN THE VEHICLE STOPPING. THE CONTACT WAS A CERTIFIED MECHANIC WHO PERFORMED A TEMPORARY REPAIR ON THE VEHICLE AND RESUMED OPERATION. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 99,967.

Mileage: 99,967

LEAVING WOODS GOING DOWN A HILL WITH A LOAD OF FIREWOOD IN BED. APPLIED BRAKES & PEDAL WENT TO FLOOR. HAD TO REPLACE BRAKE LINE BECAUSE IT WAS TOO CORRODED TO REPAIR. 2ND INCIDENT: BACKING TRAILER INTO WATER TO TAKE BOAT OUT. APPLIED BRAKES & PEDAL WENT TO THE FLOOR. THIS OCCURRED ON 07/28/2011 WITH MILEAGE @ 105,000. AT THIS TIME ALL I KNOW IS THE BRAKE LINE BLEW.

Mileage: 94,000

BRAKE LINE FAILURE DUE TO RUST OUT, 35,000 MILES ON PU TRUCK. THIS COULD HAVE BEEN SERIOUS IF IT HAPPENED ON THE HIGHWAY OR ROAD. AFTER DOING RESEARCH ON LINE I FOUND HUNDREDS IF NOT THOUSANDS OF FAILURES FOR BRAKE LINE RUST OUTS FOR THIS PERIOD OF TIME 1999-2004, THIS IS A 2003 CHEVY PU UP, NOT A 1959 PICKUP! I AM DISMAYED THAT THERE IS NOT A RECALL ON THIS SEVERE SAFETY PROBLEM! *TR

Mileage: 35,000

COMPLETE LOSS OF BRAKES DUE TO RUPTURED BRAKE LINE DRIVER SIDE. PUMPED BRAKE PEDAL TO GET PRESSURE BUILT BACK UP IN ORDER TO BRING TRUCK TO A STOP. UPON INSPECTION SOME OF THE BRAKE LINES ARE BADLY RUSTED INCLUDING THE LINE THAT RUPTURED. OTHER BRAKE LINES APPEAR FINE, NO RUST. GM MUST HAVE HAD A BAD QUALITY CONTROL PROGRAM WHEN THE VEHICLE WAS BUILT. HOW WOULD SOME BRAKE LINES BE FINE AND OTHERS HAVE COMPLETE RUST OUT? DID GM HAVE MULTIPLE SUPPLIERS FOR THESE BRAKE LINES? THE VEHICLE IS A 2003 CHEVROLET 2500HD 2WD EXT CAB PICK UP TRUCK. *TR

Mileage: 120,706

BRAKING WHILE PULLING A TRAVEL TRAILER AND TWO SEPARATE STEEL BRAKE LINES RUPTURED. IN PROCESS OF REPLACING ALL STEEL LINES DO TO HIGH LEVEL OF CORROSION. *TR

Mileage: 40,000

5/12/2011 2003 CHEVROLET 2500 HD 85,000 MILES WHILE APPROACHING STOPPED TRAFFIC BEGAN TO BRAKE WHEN BRAKE PEDAL WENT ALL THE WAY TO FLOOR AND HAD NO BRAKING ABILITY. STRUCK THE AUTOMOBILE IN FRONT OF ME AT APPROX. 20 MPH WHICH STRUCK THE AUTOMOBILE IN FRONT OF THEM. LUCKILY NO INJURIES REPORTED AT TIME OF INCIDENT. $1,500 REPAIRS TO FRONT END OF MY TRUCK AND UNKNOWN AMOUNT OF DAMAGES TO REPAIR OTHER AUTOMOBILES. BOTH WERE DRIVABLE ALTHOUGH APPROX. SAME AMOUNT OF DAMAGE AS MINE. TRUCK WAS TOWED FROM SCENE. DEALERSHIP FOUND BRAKE LINE HAD RUPTURED DUE TO CORROSION. ALL BRAKE LINES HAD TO BE REPLACED, $1,600. *TR

Mileage: 85,028

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 70 MPH, HE APPLIED PRESSURE TO THE BRAKE PEDAL AND THE PEDAL DEPRESSED TO THE FLOOR. THE VEHICLE WAS COASTING TO A STOP WHEN SMOKE BEGAN TO RISE FROM THE ENGINE. THE CONTACT ENGAGED THE PARKING BRAKE TO STOP THE VEHICLE. THE CONTACT EXAMINED THE VEHICLE AND NOTICED THE BRAKE LINES FRACTURED UNDER THE ENGINE COMPARTMENT, CAUSING A SMALL FIRE. THE VEHICLE WAS TOWED TO AN INDEPENDENT REPAIR SHOP WHERE THE CONTACT WAS TOLD THE BRAKE LINES WERE VERY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 160,000. THE VIN WAS UNAVAILABLE.

Mileage: 160,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH THE BRAKES WERE APPLIED BUT THE VEHICLE WOULD NOT STOP. THE VEHICLE ROLLED TO A STOP WITH THE ASSISTANCE OF THE BRAKES ON A TRAILER IT WAS HAULING. THE CONTACT EXITED THE VEHICLE AND NOTICED BRAKE FLUID LEAKING FROM UNDER THE FRONT DRIVERS SIDE DOOR. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THERE WAS AN INVESTIGATION UNDER NHTSA ACTION NUMBER: DP10003 (SERVICE BRAKES, HYDRAULIC). THE FAILURE AND CURRENT MILEAGES WERE 55,000.

Mileage: 55,000

CORRODED BRAKE LINES ON 2003 CHEVROLET SILVERADO 2500 HD ALMOST CAUSED AN ACCIDENT. *TR

Mileage: 145,000

I OWN A 2003 CHEVY SILVERADO 2500HD PICK UP W/ A LITTLE OVER 50,000 MILES. THIS WINTER WHILE DRIVING THE BREAK PEDAL WENT STRAIGHT TO FLOOR AND COULD NOT STOP. A SNOW EMBANKMENT STOPPED ME LUCKILY WITH NO INJURY AND NO DAMAGE TO THE VEHICLE. THE VEHICLE WAS BROUGHT TO A NEARBY CHEVROLET DEALER WHERE IT WAS DETERMINED THAT THE BRAKE LINES HAD CORRODED RIGHT THROUGH THE CALIPERS WERE CORRODED AT THE BLEEDER VALVE AND ROTORS WERE DELAMINATING . THE DEALERSHIP SAID THAT IT IS COMMON WITH THESE VEHICLES. I CANNOT SEE A 7 YEAR OLD VEHICLE W/ LOW MILES HAVING SUCH A MAIN MAJOR SYSTEM FAILURE AS THIS. THE COST FOR REPAIR WOULD BE $3,200 I CANNOT AFFORD THIS SO THE VEHICLE (WHICH IS MINT CONDITION) IS NOW SITTING IN THE DRIVE WAY. *TR

Mileage: 56,660

BRAKE LINES CORRODE EASILY WHICH LEADS TO LEAKING AND LOSS OF BRAKES UNDER NORMAL DRIVING SITUATIONS. THIS IS THE SECOND TIME I'VE HAD TO REPLACE A SECTION OF BRAKE LINE. *TR

Mileage: 102,000

RUSTED AND LEAKING BRAKE LINES ON A 2003 CHEVROLET SILVERADO 2500HD 4X4. *TR

Mileage: 50,000

SUDDEN BRAKE LINE FAILURE ON 2003 CHEVROLET SILVERADO 2500HD - BRAKE LINES RUPTURED DUE TO RUST. TO CORRECT, NEEDED TO REPLACE ALL BRAKE LINES ON TRUCK, AS THE REMAINING LINES WERE NEAR FAILURE AS WELL. I SEE THERE IS AN OPEN EA11001 ON THIS, AND I WANTED TO LET SOMEONE KNOW I HAVE THE VERY SAME ISSUE. *TR

Mileage: 190,000

I NOTICED THAT THE WAS A LEAK UNDER MY TRUCK IN THE DRIVEWAY AND TO MY SURPRISE IT WAS A BRAKE LINE AND AS I STARTED LOOKING UNDER THE TRUCK ALL THE BRAKE LINES WERE VISUALLY IN SIMILAR SHAPE. THIS IS ON A 2003 SILVERADO WITH 62000 MILES, SO I AM NOW REPLACING ALL THE LINES BECAUSE IF I DIDN'T SEE THE DRIP IT COULD HAVE BEEN A CATASTROPHIC ACCIDENT WITH A 7200 POUND TRUCK. *TR

Mileage: 61,758

SUDDEN BRAKING FAILURE ON 2003 CHEVY 2500HD. LOSS OF BRAKE FLUID DUE TO SUDDEN LOSS OF BRAKE LINE PRESSURE. BRAKE LINES FAILED WHILE DRIVING. *TR

Mileage: 61,000

I USE THIS TRUCK TO PULL A 2-HORSE GOOSENECK TRAILER AND HAD LITERALLY JUST UNLOADED TWO HORSES AND UNHOOKED THE TRAILER. WHEN I GOT BACK INTO THE TRUCK TO LEAVE THE BARN, THERE WERE NO BRAKES AND FLUID WAS LEAKING ALL OVER THE DRIVEWAY AND TRUCK. VERY SCARY AND EXTREMELY DANGEROUS. HAD THIS OCCURRED MOMENTS BEFORE WHILE PULLING THE LOADED TRAILER ON THE HIGHWAY, I AM ALMOST CERTAIN THAT MY SELF AND/OR SOMEONE WOULD HAVE GOTTEN SERIOUSLY INJURED OR KILLED, NOT TO MENTION THE SAFETY OF THE HORSES. THERE WERE SUDDENLY NO BRAKES. I PULLED THE TRUCK ONTO THE GRASS AND CAME TO A STOP. IT IS STILL SITTING THERE BUT HAS BEEN EXAMINED BY TWO PEOPLE. COMPLETELY RUSTED OUT BRAKE LINES. I AM NOW INFORMED THAT THIS IS A KNOWN ISSUE WITH THIS MAKE AND MODEL. PLEASE ISSUE AN IMMEDIATE RECALL. THANK YOU. RESPECTFULLY, JULIE MILLER

Mileage: 49,457

REAR BRAKE LINE RUPTURE BEHIND FUEL TANK ON 2003 CHEVY SILVERADO WHILE NORMALLY DRIVEN. INSPECTED THE LINES FOR REPAIR AND FOUND SEVERE CORROSION OF ALL LINES AFT OF THE A.B.S. UNIT. HAVE REPLACED LINES WITH AFTERMARKET BENDABLE ONES AS PERFORMED ARE NOT AVAILABLE I AM TOLD. LARGE SECTIONS OF OLD LINE ARE IN MY POSSESSION. 60,000 MILES ON UNIT UNDERCARRIAGE CORROSION IS TERRIBLE. *TR

Mileage: 60,000

2003 CHEVY 2500HD BRAKE LINE FAILURE,THE LINE RUNNING FROM THE MASTER CYLINDER TO THE ABS CONTROL RUBBED THRU AND FAILED IN MY DRIVEWAY. THERE IS EXCESSIVE RUST AND CORROSION ON THE BRAKE LINES IN THIS AREA. MINE FAILED 35 INCHES FROM THE ABS CONTROL MODULE. *TR

Mileage: 102,503

TL* THE CONTACT OWNS A 2003 CHEVROLET K2500HD SILVERADO. THE CONTACT WAS REVERSING 5 MPH FROM A RESIDENTIAL DRIVEWAY. AS THE CONTACT APPLIED THE BRAKES, THERE WAS NO RESPONSE FROM THE VEHICLE YET HE WAS ABLE TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE THE MECHANIC DISCOVERED THAT THE REAR AND FRONT BRAKE LINES WERE CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND THE CURRENT MILEAGE WAS 50,000.

Mileage: 50,000

CATASTROPHIC BRAKE LINE RUPTURE IN BOTH CIRCUITS OF THE REDUNDANT HYDRAULIC BRAKE SYSTEM. THE FAILURE OCCURRED IN A SHOPPING CENTER PARKING LOT. IF IT HAD OCCURRED 5 MILES EARLIER, THEIR WOULD HAVE BEEN A 7000 POUND MACHINE ROLLING ON I83 WITH NO BRAKES, PLACING UNWARY MOTORISTS AND THE DRIVER AT SIGNIFICANT RISK OF INJURY OR DEATH. AS YOU CONTINUE YOUR PRELIMINARY INVESTIGATION, YOU SHOULD PONDER THE POSSIBLE CRIMINAL NEGLIGENCE ASSOCIATED WITH THE FAILURE TO REPORT THIS LATENT DEFECT IN THE MANUFACTURE OF THESE BEHEMOTH MACHINES. AT THE VERY LEAST, EACH REGISTERED OWNER SHOULD BE NOTIFIED IMMEDIATELY OF THE POSSIBLE FATAL MALFUNCTION. IF IT SAVES ONE LIFE!!! IF IT CAUSES ONE DEATH??? MY 1990 JEEP CHEROKEE STILL HAS THE ORIGINAL BRAKE LINES AT 297000 MILES! THIS IS WHAT HAPPENS WHEN MANAGERS, ACCOUNTANTS AND LAWYERS TELL ENGINEERS TO SHUT UP. REMEMBER THE CHALLENGER (SPACE SHUTTLE)? FASTER! CHEAPER! BETTER???? CORPORATE USA HAS ALREADY FAILED, SIZE IS IRRELEVANT. BEING A PART OWNER OF GM, CAN YOU SPELL CONFLICT OF INTEREST? *TR

Mileage: 73,320

HAVE 38,597 ON MY 2003 CHEVY SIL HD 4X4, HAD TO REPLACED ALL BRAKE ROTORS,BRAKES,CALIPERS. RUSTED SO BAD THEY WERE NOT WORKING? DRIVE SHAFT AND ALL UPPER AND LOWER CONTROL ARMS AND FRAME RUSTED? LIKE ITS 50 YEARS OLD. LIVE IN VA? WORST I'VE EVER SEEN! SOMETHING SHOULD BE DONE, DID MY METAL COME FROM CHINA? *TR

Mileage: 38,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING AT A RELATIVELY LOW SPEED WHEN THE BRAKE WAS DEPRESSED AND THE PEDAL ABNORMALLY WENT DOWN TO THE FLOORBOARD. THE CONTACT DISCOVERED THAT BRAKE FLUID WAS LEAKING FROM UNDER THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHO DISCOVERED THAT THE BRAKE LINES WERE SEVERELY RUSTED AND CORRODED. THERE WAS ONE BRAKE LINE THAT WAS RUSTED COMPLETELY THROUGH AND WAS REPLACED. THE OTHER THREE RUSTED BRAKE LINES WERE NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 90,000.

Mileage: 90,000

2003 CHEVROLET SILVERADO 2500 HD. BRAKE LINES BENEATH DRIVER SEAT ALONG FRAME RAIL BURST WHILE IN MY DRIVEWAY. THANK GOODNESS I WAS NOT ON THE ROAD. WITHIN A MINUTE OR TWO, MASTER CYLINDER COMPLETELY EMPTIED, AND NO BRAKES AT ALL. CURRENTLY AT PALLONE CHEVROLET IN SPRINGFIELD VA. AWAITING REPAIR. *TR

Mileage: 68,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING IN REVERSE APPROXIMATELY 5 MPH AND APPLIED THE BRAKES. THE BRAKE PEDAL DEPRESSED INTO THE FLOORBOARD ABNORMALLY AND THE CONTACT DISCOVERED THAT BRAKE FLUID WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN FOR DIAGNOSIS OR REPAIRS. THE FAILURE AND CURRENT MILEAGE WAS 120,000. THE BRAKE LINES FAILED DUE TO RUST. 08/19/11

Mileage: 120,000

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT WAS DRIVING IN REVERSE APPROXIMATELY 5 MPH AND APPLIED THE BRAKES. THE BRAKE PEDAL DEPRESSED INTO THE FLOORBOARD ABNORMALLY AND THE CONTACT DISCOVERED THAT BRAKE FLUID WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS NOT TAKEN FOR DIAGNOSIS OR REPAIRS. THE FAILURE AND CURRENT MILEAGE WAS 120,000. THE BRAKE LINES FAILED DUE TO RUST. 08/19/11

Mileage: 120,000

2003 SILVERADO 2500HD EXT CAB 4X4, 42,000 MILES. COMPLETE BRAKE FAILURE DUE TO A RUPTURED BRAKE LINE WHILE PULLING OUT OF MY DRIVEWAY. ALL BRAKE LINES ARE SEVERELY RUSTED. LIVE IN INDIANAPOLIS, IN. ESTIMATED COST TO REPLACE ALL RUSTED BRAKE LINES IS OVER 41,200. *TR

Mileage: 42,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT THE BRAKE LINES ON THE VEHICLE WERE CORRODED. THE DEALER WAS NOT FAMILIAR WITH ANY BRAKE LINES CORRODING FOR THIS YEAR, MAKE AND MODEL VEHICLE. THE CONTACT STATED THAT THE VEHICLE HAD NEVER BEEN DRIVEN IN SNOW OR ICE. THE DEALER STATED THAT THEY WOULD NOT BE ABLE TO REPLACE THE BRAKE LINES. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE 66000.

Mileage: 66,000

RUSTY BRAKE LINES, ALL SYSTEM BRAKE LINES AND BRAKE PARTS ARE RUSTING TO THE POINT OF FAILURE. TWO LINES FAILED. ALL SYSTEM PARTS ARE BEING REPLACED. *TR

Mileage: 42,445

STEEL BRAKE LINE RUNNING FROM LEFT FRONT BRAKE TO ABS PUMP CORRODED WHERE THE LINE IS EXPOSED IN THE WHEEL WELL. BRAKE PEDAL SUDDENLY WENT TO FLOOR AND POOL OF FLUID WAS NOTICED UNDER FRONT OF VEHICLE. HAPPENED WHILE PARKED IN DRIVEWAY SO NO ACCIDENT. *TR

Mileage: 104,053

I HAD TO HAVE THE STEEL BRAKE LINES ON MY TRUCK REPLACED DUE TO CORROSION. SINCE I CAUGHT THE PROBLEM IN TIME THERE WAS NO RECORDABLE INCIDENT BUT THIS SHOULD NOT CHANGE THE FACT THAT THIS SHOULD BE A SAFETY ISSUE. *TR

Mileage: 52,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT THE BRAKE PAD ON THE REAR PASSENGER SIDE WORSE OUT PREMATURELY. THE CONTACT CALLED THE DEALERSHIP AND WAS TOLD THAT THE ROTORS NEEDED TO BE TURNED AND THE BRAKE PADS NEEDED TO BE CHANGED. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 27,000. UPDATED 7/16/10 *CN THE CONSUMER STATED TURNING THE ROTORS AND REPLACING THE PADS WILL NOT SOLVE THE PROBLEM. WORN OUT PADS AND ROTORS ARE SYMPTOMS OF ANOTHER PROBLEM. THE CALIPERS WERE NOT WORKING PROPERLY. THE METAL BRAKE LINES AND OTHER SIMILAR METAL LINES SUCH AS THE TRANSMISSION COOLER LINES ALL SHOWED EXTREME RUST ON THE OUTSIDE. UPDATED 07/22/10*JB

Mileage: 27,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT THE BRAKE PAD ON THE REAR PASSENGER SIDE WORSE OUT PREMATURELY. THE CONTACT CALLED THE DEALERSHIP AND WAS TOLD THAT THE ROTORS NEEDED TO BE TURNED AND THE BRAKE PADS NEEDED TO BE CHANGED. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 27,000. UPDATED 7/16/10 *CN THE CONSUMER STATED TURNING THE ROTORS AND REPLACING THE PADS WILL NOT SOLVE THE PROBLEM. WORN OUT PADS AND ROTORS ARE SYMPTOMS OF ANOTHER PROBLEM. THE CALIPERS WERE NOT WORKING PROPERLY. THE METAL BRAKE LINES AND OTHER SIMILAR METAL LINES SUCH AS THE TRANSMISSION COOLER LINES ALL SHOWED EXTREME RUST ON THE OUTSIDE. UPDATED 07/22/10*JB

Mileage: 27,000

I HAD A BRAKE LINE FAIL ON MY 2003 CHEVY SILVERADO 2500HD CREW CAB 4X4. THE LINE FAILED ABOVE THE GAS TANK. THERE WAS NO ACCIDENT AS I NOTICED THE PEDAL SOFTENING AND FLUID LEAKING. THE LINE CORRODED AND LEAKED. *TR

Mileage: 108,000

2003 SILVERADO 2500HD RUSTED BRAKE LINE FAILURE CAUSED ACCIDENT. I HAD DEALER REPLACE ALL BRAKE LINES. *TR

Mileage: 65,000

WHILE STOPPING AT A STOPLIGHT A MILE FROM MY HOME, I NOTICED THE BRAKES SEEMED SOFT ON MY 2003 CHEVY SILVERADO 2500HD DIESEL WITH 95,000 MILES. AFTER COMING TO A STOP I PUMPED THE BRAKES AND FELT AND HEARD THE BRAKE LINE BURST AS THE PEDAL WENT TO THE FLOOR. THE BRAKES WERE COMPLETELY GONE. USING THE EMERGENCY BRAKE I WAS ABLE TO TURN AROUND AND MAKE IT BACK TO MY HOME WHERE I PARKED THE TRUCK AND IT HASN'T MOVED SINCE. I CRAWLED UNDER THE TRUCK AND DISCOVERED THAT THE RUSTY BRAKE LINE GOING FROM THE MASTER CYLINDER TO THE ABS UNIT JUST BELOW THE DIVERS SIDE DOOR, HAD BUST OPEN AND FAILED. THE OTHER BRAKE LINES ALSO APPEAR VERY HEAVILY RUSTED, AND AFTER THIS EXPERIENCE I WOULD NOT DRIVE THE TRUCK AGAIN UNTIL THEY ARE ALL REPLACED. IN ALL MY YEARS OF LIVING IN NEW ENGLAND AND OWNING SEVERAL GM VEHICLES, I HAVE NEVER HAD TO REPLACE BRAKE LINES DUE TO RUST OR CORROSION. I FEEL VERY LUCKY NOT TO HAVE BEEN MOVING WHEN THAT PARTICULAR LINE BURST. I WOULD HAVE BEEN UNABLE TO STOP AS IT CAUSED A IMMEDIATE AND COMPLETE FAILURE TO THE BRAKING SYSTEM. IT SEEMS CLEAR TO ME THAT A HIGHER QUALITY BRAKE LINE SHOULD BE USED TO PREVENT THIS FROM HAPPENING. *TR

Mileage: 97,000

MY 2003 SILVERADO HAS A GREAT DEAL OF RUST ON THE UNDER CARRIAGE OF THE TRUCK. MOST WOULD CONSIDER IT SURFACE RUST, BUT THE BRAKE LINES DISTURBED ME. I WAS WORRIED ABOUT THEM RUSTING THROUGH. SURE ENOUGH, WHILE TOWING MY TRAILER I HAD TO STOP FOR A QUICK CHANGING TRAFFIC LIGHT, AND MY FOOT WENT TO THE FLOOR. PUMPING DID NOT HELP MUCH SINCE BOTH MAIN LINES GOING TO ABS UNIT (LOCATED UNDER THE TRUCK) BLEW OUT. I USED MY TRAILER BRAKES TO HELP STOP THE TRUCK. I HAD MY TRUCK TOWED TO MY MECHANIC AND WE FELT IT WAS UNSAFE TO DRIVE THE TRUCK WITH THE OTHER BRAKE LINES IN THE SAME CONDITION. WE REPLACED ALL THE LINES WITH STAINLESS STEEL ($350). BUT SINCE THE RUST EFFECTED ALL OF THE CALIPERS, THEY HAD TO BE REPLACED AS WELL AS THE ROTORS. I HAVE THE OLD LINES FOR INSPECTION UPDATED 05/11/10.*JB

Mileage: 21,700

MY 2003 SILVERADO HAS A GREAT DEAL OF RUST ON THE UNDER CARRIAGE OF THE TRUCK. MOST WOULD CONSIDER IT SURFACE RUST, BUT THE BRAKE LINES DISTURBED ME. I WAS WORRIED ABOUT THEM RUSTING THROUGH. SURE ENOUGH, WHILE TOWING MY TRAILER I HAD TO STOP FOR A QUICK CHANGING TRAFFIC LIGHT, AND MY FOOT WENT TO THE FLOOR. PUMPING DID NOT HELP MUCH SINCE BOTH MAIN LINES GOING TO ABS UNIT (LOCATED UNDER THE TRUCK) BLEW OUT. I USED MY TRAILER BRAKES TO HELP STOP THE TRUCK. I HAD MY TRUCK TOWED TO MY MECHANIC AND WE FELT IT WAS UNSAFE TO DRIVE THE TRUCK WITH THE OTHER BRAKE LINES IN THE SAME CONDITION. WE REPLACED ALL THE LINES WITH STAINLESS STEEL ($350). BUT SINCE THE RUST EFFECTED ALL OF THE CALIPERS, THEY HAD TO BE REPLACED AS WELL AS THE ROTORS. I HAVE THE OLD LINES FOR INSPECTION UPDATED 05/11/10.*JB

Mileage: 21,700

RUSTED OUT BRAKE LINES WITH SUBSEQUENT LOSS OF BRAKES. THIS IS THE SECOND TIME THE BRAKE LINES FAILED. LINES WERE REPLACED. DAMAGED LINES WERE SAVED AND ARE AVAILABLE FOR INSPECTION. DIMMITT CHEVROLET AND GENERAL MOTORS CUSTOMER ASSISTANT CENTER REFUSED TO INVESTIGATE THIS PROBLEM! *TR

Mileage: 17,000

I BOUGHT MY 2003 SILVERADO NEW. NO COMPLAINTS UNTIL 2008 WHEN THE BRAKE ROTORS AND CALIPERS STARTED RUSTING.TOWARD THE END OF THE YEAR I REPLACED THE FRONT ROTORS WITH NEW AND EXERCISED THE CALIPERS. I DROVE IT A MONTH AND THE REAR BRAKES WERE ACTING UP. I PARKED IT UNTIL 2009 AND TRIED DRIVING IT AGAIN. THE REAR BRAKES WERE ACTING AS IF THEY WERE NOT EVEN THERE. I REMOVED THE WHEELS AND FOUND NOTHING BUT RUST. NOT JUST SURFACE RUST BUT DEEP PITTED RUST ON THE ROTORS AND CALIPERS. I REPLACED THE REAR ROTORS AND CALIPERS, INSTALLED NEW PADS AND BLED THE SYSTEM, FRONT AND REAR. ALSO NOTICED THE BRAKE LINES ARE SEVERELY RUSTED BUT DID NOT CHANGE THEM YET. I DROVE THE TRUCK FOR A WEEK AND WAS PLEASED WITH THE WAY THE BRAKES WERE WORKING. THEN THE ANTI-LOCK BRAKE LIGHT CAME ON FOLLOWED BY THE REGULAR BRAKE LIGHT. EVERYTHING LOOKED NORMAL, FLUID LEVEL, NO LEAKS, BRAKES SEEMED TO WORK OK BUT WASN'T GOING TO CHANCE IT. I PARKED THE TRUCK AND CALLED THE DEALER AND THEY SAID THE ONLY RECALL WAS FOR FRONT ABS SENSORS. HOW CAN A VEHICLE WITH LESS THAN 35,000 MILES HAVE ITS BRAKES TURN INTO A BALL OF RUST ! I OWNED A 88 SILVERADO WITH 210,000 MILES WITH NO PROBLEMS WITH THE BRAKES. THEY MUST BE USING CHEAP CHINESE ROTORS AND CALIPERS. I'M LUCKIER THAN MOST, I HAVEN'T HAD ANY CLOSE CALLS. I'M JUST DISAPPOINTED IN GM ACCOUNTABILITY. HOPE YOU ENJOYED YOUR BONUS I GAVE YOU. *TR

Mileage: 30,000

BRAKE LINES CORRODED CAUSING LACK OF BRAKING ABILITY. VEHICLE IS A 2003 CHEVROLET SILVERADO 2500HD WITH 51848 MILES. BRAKE LINES WERE REPLACED, AS ALL WERE CORRODED (MATERIAL PROBLEM). *TR

Mileage: 51,848

2003 CHEVROLET 2500 HD PICK-UP. I PULLED INTO MY DRIVEWAY SLOWLY AND WHEN I APPLIED MY BRAKES TO STOP, THE BRAKES FAILED. GRABBED EMERGENCY BRAKE TO STOP TRUCK. UPON INSPECTION, REAR DRIVER SIDE METAL BRAKE LINE HAD SPLIT IN THE BEND IT MAKES TO REACH THE REAR AXLE FROM THE FRAME. ALL CONNECTIONS WERE TIGHT AND LEAK FREE. METAL LINE HAD CORRODED AND FAILED FOR NO REASON. *TR

Mileage: 75,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE FRONT AND REAR BRAKE ROTORS DISSENIGRATED AND FELL APART. THE VEHICLE WAS TAKEN TO THE DEALER ON TWO OCCASIONS. THE DEALER REPLACED THE ROTORS ON THE REAR AND FRONT BRAKES. THE BRAKES FAILED AND THE BRAKE SHOES FELL OFF OF THE TRUCK 5,000 MILES AFTER THE ROTORS WERE REPLACED. THERE WERE NO RECALLS AND THE DEALER STATED THAT THE CONTACT IS RESPONSIBLE FOR THE REPAIR COST. THE FAILURE MILEAGE WAS 32,754.

Mileage: 32,754

MY WIFE BOUGHT A USED 2003 CHEVY SILVERADO 2500HD FROM A DEALERSHIP ABOUT A MONTH AGO. WE HAVE TWO PROBLEMS WHICH SEEM TO BE COMMON WITH THIS VEHICLE. THE FIRST PROBLEM IS THAT THE ABS SYSTEM SEEMS TO ENGAGE AT LOW SPEED, CAUSING THE TRUCK TO CONTINUE MOVING FORWARD. I ALSO WOULD SMELL BURNING HYDRAULIC FLUID. I THOUGHT THAT THE BRAKES NEEDED BLED OR IT HAD A LEAK SOMEWHERE. I TOOK IT TO THE DEALER AND THEY COULD NOT FIND THE SOURCE OF THE LEAK. THEY WERE ABLE TO TELL ME THAT THE CAUSE OF THE PROBLEM WITH THE TRUCK NOT STOPPING WAS THE ABS SENSOR NEEDED TO HAVE THE RUST REMOVED FROM UNDERNEATH IT. THIS WOULD COST AROUND $300 DOLLARS, DEPENDING ON WHAT ELSE NEEDED DONE. THEY TOLD ME THIS YESTERDAY. THIS LEADS ME TO THE SECOND PROBLEM. I WAS AT MY FRIEND'S HOUSE AND WHEN I WENT TO LEAVE THE BRAKE PEDAL WENT TO THE FLOOR. I LOOKED UNDERNEATH AND SAW A LARGE PUDDLE OF HYDRAULIC FLUID ON THE GROUND. A CLOSER INSPECTION REVEALED THAT THE BRAKE LINES WERE RUSTED OUT. LUCKILY, THE VEHICLE WASN'T MOVING AND NOBODY WAS HURT. *TR

Mileage: 60,000

THE ABS SYSTEM ACTIVATES AT LOW SPEED ON DRY PAVEMENT DURING A NORMAL STOP WHICH CAUSES THE VEHICLE TO TRAVEL FARTHER THAN EXPECTED AND REQUIRES EXTRA PEDAL PRESSURE TO COMPLETE THE STOP. THIS HAS RESULTED IN NUMEROUS NEAR-MISSES TO VEHICLES IN FRONT OF ME AT INTERSECTIONS, PARKING LOTS, ETC. *TR

Mileage: 105,000

THE ABS SYSTEM ON MY 2003 CHEVY C2500HD PICK UP TRUCK WERE MALFUNCTIONING CONSTANTLY FOR SEVERAL WEEKS. EACH AND EVERY TIME I CAME TO A STOP THE ABS SYSTEM WOULD ENGAGE, THE PEDAL WOULD ALMOST BOTTOM OUT AND THE TRUCK WAS HARD TO STOP. AND SEVERAL TIMES I WAS ALMOST IN THE MIDDLE OF AN INTERSECTION BEFORE STOPPING.THE RIGHT AND LEFT ABS SENSORS WERE REPLACED WITH NEW SENSORS AT A COST OF ALMOST $500.00. I WAS NOT GIVEN THE OLD PARTS. THIS 03 TRUCK HAS ONLY 41,000 MILES AND I FILL THAT THE ORIGINAL SENSORS WERE DEFECTIVE. THESE SENSORS ARE NOT A NORMAL MAINTENANCE PART AND ARE NOT LIKE FILTER,OIL CHANGES ,BRAKES JOBS WIPER BLADES WHICH ARE NORMAL WEAR AND TEAR ITEMS. THESE SENSORS ARE AN VERY IMPORTANT PART OF THE ENTIRE BRAKE SYSTEM . I BELIEVE CHEVROLET HAS A PROBLEM WITH THIS PART BUT WILL NOT ACKNOWLEDGE THEIR RESPONSIBILITY IN THIS MATTER. I HAVE COMPLAINED TO CHEVROLET MOTOR DIVISION AND TOLD THEM THAT CHEVROLET SHOULD PAY FOR THE PREMATURE FAILURE OF THESE PARTS.. THESE FAULTY SENSORS CAN CAUSE AN ACCIDENT.. *TR

Mileage: 41,627

TL*- THE CONTACT OWNS A 2003 CHEVROLET SILVERADO K2500HD. THE CONTACT STATED THAT CORROSION IN THE BREAK LINE OF HIS VEHICLE CAUSED BREAK FLUID LEAKAGE. BREAK FAILURE INCREASES THE RISK OF VEHICLE CRASH. HE IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER FOR INSPECTION. HE FILED A COMPLAINT WITH THE MANUFACTURER.THE CURRENT AND FAILURE MILEAGES WERE 80,000.

Mileage: 80,000

THE ANTI-LOCK BRAKES ACTIVATE AT LOW SPEEDS WHEN THE BRAKES ARE APPLIED, WHICH INCREASES THE STOPPING DISTANCE. THIS HAPPENS ABOUT HALF THE TIME THAT I BRAKE AND AT OTHER TIMES THE BRAKES OPERATE NORMALLY. YOU HAVE TO ASSUME THAT THE ANTI-LOCK BRAKES ARE GOING TO KICK IN EACH TIME THAT YOU APPLY THE BRAKES TO AVOID HITTING ANOTHER CAR IN THE REAR OR GOING INTO AN INTERSECTION. *TR

Mileage: 78,000

THE ANTI-LOCK BRAKES ACTIVATE AT LOW SPEEDS WHEN THE BRAKES ARE APPLIED, WHICH INCREASES THE STOPPING DISTANCE. THIS HAPPENS ABOUT HALF THE TIME THAT I BRAKE AND AT OTHER TIMES THE BRAKES OPERATE NORMALLY. YOU HAVE TO ASSUME THAT THE ANTI-LOCK BRAKES ARE GOING TO KICK IN EACH TIME THAT YOU APPLY THE BRAKES TO AVOID HITTING ANOTHER CAR IN THE REAR OR GOING INTO AN INTERSECTION. *TR

Mileage: 78,000

2003 CHEVROLET SILVERADO 2500HD, 6.0 4WD LS. CURRENT MILEAGE: 94,000 MILES. VEHICLE IS WELL OUT OF WARRANTY. IN IOWA. 1ST OWNER. BRAKE FAILURE OR REALLY SPONGY BRAKES. REQUIRES MULTIPLE PEDAL PUMPS TO SLOW VEHICLE DOWN OR APPLYING BRAKE PEDAL TO THE FLOOR TO STOP AT STOP SIGN IN CITY DRIVING. I REMOVED THE FRONT TIRES AND INSPECTED THE PADS AND ROTORS. FRONT PADS HAD 75%+ MATERIAL ON THEM. THE INSIDE OF EACH ROTOR HAD 50% CONTACT SURFACE ON THEM. I TOOK THEM INTO O'REILLYS IN COUNCIL BLUFFS, IOWA WHERE THEY TURNED THEM DOWN ENOUGH TO CLEAN UP BOTH SIDES OF ROTORS. ROTOR WERE RUSTING AND FLAKING. I HAVE NOT INSPECTED REAR ROTORS OR PADS AS OF YET. WAS TOLD BY TECHNICIAN THAT CHEVROLET HAD PROBLEMS WITH ROTOR. AFTER REPLACING TURNED ROTOR AND INSTALLING NEW PADS BRAKES GO UNCHANGED. INSPECTION OF REAR ROTORS AND PADS WILL OCCUR 22 JUNE 2009. WITH NUMEROUS COMPLAINTS CONCERNING A MAJOR SAFETY ISSUE, GM/CHEVROLET SHOULD INVEST IN DEALING WITH CORRECTING THIS ISSUE TO AVOID LOSING THEIR LOYAL CUSTOMERS. I UNDERSTAND THAT A FEW HERE AND THERE, BUT WHEN MULTIPLE CHEVY SITE SAY THE EXACT SAME THING....HOW MANY OF US SILVERADO OWNERS HAVEN'T POSTED ON HERE??? I LOVE MY SILVERADO AND WILL TRY TO KEEP IT UNTIL THE WHEELS FALL OFF...OK WRONG CHOICE OF WORDS....BUT IF THERE IS A MEANS TO CORRECT THIS, WHETHER IF IT IS ON THE 1500 TO THE 3500HD, ESPECIALLY BRAKE SYSTEM, GM/CHEVROLET NEEDS TO ROGER UP AND FIX THIS! HAVING BRAKES ARE IMPORTANT, UNLESS YOUR A CRASH TEST DUMMY!!!! *TR

Mileage: 93,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STARTED THE VEHICLE AND NOTICED THAT THE ABS LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE ABS ELECTRONIC BRAIN FAILED. THE REPAIR COST WAS QUOTED AT $1,300. THE FAILURE MILEAGE WAS 83,000 AND CURRENT MILEAGE WAS 83,400. UPDATED 05/26/09 *BF UPDATED 05/28/09.*JB

Mileage: 83,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STARTED THE VEHICLE AND NOTICED THAT THE ABS LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. HE TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE ABS ELECTRONIC BRAIN FAILED. THE REPAIR COST WAS QUOTED AT $1,300. THE FAILURE MILEAGE WAS 83,000 AND CURRENT MILEAGE WAS 83,400. UPDATED 05/26/09 *BF UPDATED 05/28/09.*JB

Mileage: 83,000

ON MY 2003 CHEVY SILVERADO 2500HD WITH VORTEC 8100 (496 IN3) ENGINE, THE POWER STEERING PUMP ALSO ACTS AS THE POWER SOURCE FOR THE BRAKE BOOSTER (I BELIEVE). THUS, MANY TIMES WHEN I HAVE MY FOOT ON THE BRAKE THERE'S A PARTIAL LOSS OF POWER STEERING. IN ORDER TO FULLY REGAIN THE POWER STEERING, I HAVE TO LET MY FOOT UP OFF THE BRAKE PEDAL. THIS POWER-STEERING-PUMP-AS-BRAKE-BOOSTER SET-UP IS UNIQUE TO THIS ENGINE. SO FAR, I HAVE BEEN ABLE TO GET BY WITHOUT EXPERIENCING A CRITICAL SITUATION. THE LOSS OF POWER STEERING WAS WORSE BEFORE I REPLACED THE SERPENTINE BELT TWO YEARS AGO (<10,000 MILES). I HAD GOODYEAR INSTALL A HIGH-QUALITY BELT THEY MANUFACTURE THEMSELVES. COLD WEATHER START-UP CONDITIONS ARE THE WORSE; THUS IN COLD WEATHER I PREFER TO LET THE ENGINE WARM UP TO ELIMINATE THE POTENTIAL FOR LOSS OF POWER STEERING. I JUST THINK THAT OWNERS OF THIS VEHICLE (WITH THE 8100 ENGINE) SHOULD BE FULLY AWARE OF THIS PROBLEM. *TR

Mileage: 200

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT THE TRANSFER CASE WAS DESIGNED WITH A DEFECT. AS A RESULT, THE PUMP IN THE TRANSFER CASE WORE A HOLE FROM THE INSIDE TO THE OUTSIDE OF THE TRANSFER CASE. THIS ALLOWED THE OIL IN THE TRANSFER CASE TO PUMP OUT THE HOLE AND CAUSED THE TRANSFER CASE TO RUN DRIVE. THE DEALER STATED THAT THE VEHICLE WAS OUT OF WARRANTY AND THE CONTACT WOULD HAVE TO PAY FOR THE REPAIR. THE FAILURE MILEAGE WAS 130,000. UPDATED 3/16/09 *CN THE POWER STEERING STARTED LEAKING FLUID. THE DEALER INFORMED THE CONSUMER THE POWER STEERING FLUID LEAK WAS COMING FROM THE HYDRO BOOSTER ONTO THE POWER STEERING GEAR. THE CONSUMER LOST HIS BRAKES. IT WAS DISCOVERED THE BOOSTER ROD WAS MISSING. THE PARKING BRAKE DID NOT WORK AND THE INSTRUMENT CLUSTER FAILED AS WELL. THE SPEEDOMETER DID NOT WORK IT WAS READING 60 MPH EVEN WHEN THE VEHICLE WAS PARKED. UPDATED 03/18/09. *JB

Mileage: 130,000

2003 CHEVY SILVERADO TRUCK. BRAKE ROTORS ROTTED AND RUSTED AND REPLACED AT 9,000 MILES AND 3 YEARS OLD. VERY DANGEROUS SITUATION. AT 5 YEARS OLD AND 13,000 MILES ALL BRAKE LINES RUSTED AND FAILED ALMOST LEADING TO A CRASH. BOTH REPAIRS VERY COSTLY. TRUCK IS A HUNK OF JUNK, I WANT TO SELL IT BUT FEEL BAD STICKING THE NEXT GUY WITH THIS JUNK. SOMETHING SHOULD BE DONE. *TR

Mileage: 9,000

BRAKE LINES RUPTURED CAUSING FAILURE OF BRAKING SYSTEM ON MY 2003 CHEVROLET SILVERADO 2500HD. THIS TRUCK HAS ONLY 45,000 MILES ON IT. CHEVROLET TOLD ME THAT THIS WAS NORMAL WEAR. I THEN ASKED THEM IF IT WAS NORMAL FOR A PERSON WHO BOUGHT ONE OF THEIR VEHICLES TO EXPECT A LIFE ENDANGERING SITUATION AFTER ONLY 45,000 MILES, AND THEY SAID YES. THIS IS ON TAPE, AS THEY ASKED ME IF THEY COULD TAPE MY PHONE CALL, AND I AGREED. *TR

Mileage: 45,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING AT ANY SPEED, THE BRAKE PEDAL WOULD PULSATE. THE DEALER STATED THAT ALL OF THE BRAKES, ABS SENSORS, FRONT AND REAR ROTORS, AND FRONT WHEEL BEARINGS NEEDED TO BE REPLACED. IN ADDITION, THE BRAKE LINE AND TRANSMISSION NEEDED TO BE FLUSHED. THE CURRENT MILEAGE WAS 36,400 AND FAILURE MILEAGE WAS 35,700.

Mileage: 35,700

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING AT ANY SPEED, THE BRAKE PEDAL WOULD PULSATE. THE DEALER STATED THAT ALL OF THE BRAKES, ABS SENSORS, FRONT AND REAR ROTORS, AND FRONT WHEEL BEARINGS NEEDED TO BE REPLACED. IN ADDITION, THE BRAKE LINE AND TRANSMISSION NEEDED TO BE FLUSHED. THE CURRENT MILEAGE WAS 36,400 AND FAILURE MILEAGE WAS 35,700.

Mileage: 35,700

INFERIOR BRAKE PERFORMANCE OF CHEVY. 2500 TRUCKS. THE BRAKES ARE INADEQUATE AND WEAR OUT PRE-MATURELY, CAUSING UN-SAFE BRAKING PERFORMANCE. CONTACTED G.M. CUSTOMER SERVICE AND THEY AGREED TO TAKE CARE OF PROBLEM: WHICH WAS APPROVED AND DENIED TWICE. CONTACTED AREA DISTRICT SERVICE REP FOR G.M. AND HE ALSO DENIED A PROBLEM WITH BRAKES. SPOKE WITH DEALER SERVICE MANAGER AND HE SAID IT IS AN ONGOING PROBLEM WITH G.M. BRAKES; THE MANUFACTURE WILL NOT ADMIT A DEFECT IN INFERIOR BRAKE QUALITY. THE BRAKES DEGRADE GRADUALLY, WITH VERY FEW MILES: 15,000- 20,000 MILES. *TR

Mileage: 29,500

SMOKE FROM RIGHT REAR WHEEL. TOOK TO DEALER STATED AXLE OIL SEAL LEAK ONTO BRAKE PADS AND ROTOR. STATED LEFT REAR ROTOR NEEDS REPLACEMENT DUE TO CORROSION AND BEING TOO THIN. PROBLEM THESE BRAKES AND ROTORS HAVE NEVER BEEN REPLACED WITH 41000 MILES. HOW CAN THE ROTOR BE TO THIN TURN WHEN IT WAS NEVER TURNED BEFORE. DEALER STATED WILL HAVE TO BUY A $380 DOLLAR ROTOR OUT OF POCKET. CONTACTED CHEVROLET ASSISTANCE THEY STATED NOT COVERED ON MY EXTENDED GMPP WARRANTY. WHY ARE OTHER VEHICLES LIKE THIS GETTING THERE ROTORS REPLACED UNDER WARRANTY? VEHICLE SAT AT DEALER FROM APRIL 10 TO APRIL 25 WITH NO WORK DONE. *TR

Mileage: 41,000

2003 CHEVROLET SILVERADO BRAKE PROBLEM. CONTACT STATES BRAKES PULSATED IN REAR ROTORS. BRAKE WERE HEAVILY CORRODED AND DEALER REPLACED REAR ROTORS. *BF THE DEALER TOLD THE CONSUMER THAT SINCE THE USE OF ASBESTOS BRAKES HAD BEEN DISCONTINUED, BRAKE QUALITY AND PERFORMANCE HAD BEEN REDUCED. THE DEALER WENT ON TO EXPLAIN THAT THE PAD MATERIAL FORMS DEPOSITS ON THE ROTORS CAUSING THE SURFACE TO BECOME LESS SMOOTH AND EVENTUALLY GIVING A PULSATING SENSATION LEADING TO POOR BRAKING PERFORMANCE. ON JULY 20, 2007 THE CONSUMER BEGAN EXPERIENCING THE PULSATING ISSUE AGAIN, ONLY TO BE TOLD THAT THE BRAKE PROBLEM WAS DUE TO NON-USE, HOWEVER THE CONSUMER DISAGREED WITH THEIR FINDINGS, STATING THE VEHICLE WAS DRIVEN AT LEAST ONCE A WEEK. THE CONSUMER TOOK POSSESSION OF THE OLD ROTORS AND SOON DISCOVERED THAT THE REAR ROTORS WERE WORN TWICE AS HARD AS THE FRONT ROTORS THAT WERE ORIGINAL FOR THE VEHICLE. THE CONSUMER STATED THE REAR BRAKES WERE PRODUCING THE MAJORITY OF STOPPING POWER ON THE VEHICLE. THE LEFT REAR DOOR WOULD NOT CLOSE PROPERLY. THE DEALER ORDERED A NEW LATCH *JB

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. AFTER TAKING THE VEHICLE TO HAVE A RECALL REPAIR PERFORMED ON THE TIRES, THE CONTACT WAS INFORMED THAT THE ROTORS AND BRAKE PADS WERE WORN. GENERAL MOTORS INFORMED HIM THAT A DEALER NEEDED TO INSPECT THE VEHICLE. THE CONTACT WAS CHARGED A FEE FOR THE INSPECTION. THE CURRENT MILEAGE WAS 73,800 AND FAILURE MILEAGE WAS 73,000. UPDATED 01/08/08 *BF UPDATED *JB

Mileage: 73,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. AFTER TAKING THE VEHICLE TO HAVE A RECALL REPAIR PERFORMED ON THE TIRES, THE CONTACT WAS INFORMED THAT THE ROTORS AND BRAKE PADS WERE WORN. GENERAL MOTORS INFORMED HIM THAT A DEALER NEEDED TO INSPECT THE VEHICLE. THE CONTACT WAS CHARGED A FEE FOR THE INSPECTION. THE CURRENT MILEAGE WAS 73,800 AND FAILURE MILEAGE WAS 73,000. UPDATED 01/08/08 *BF UPDATED *JB

Mileage: 73,000

TL*THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. WHILE DRIVING 20 MPH, THE ABS WARNING LIGHT AND SERVICE BRAKE LIGHT ILLUMINATED. THE DEALER STATED THAT THE ELECTRONIC CONTROL MODULE SHOULD BE REPLACED. THE CONTACT REPLACED THE ELECTRONIC CONTROL MODULE AND THERE HAD BEEN NO FURTHER OCCURRENCES. THE FAILURE MILEAGE WAS 65,500 AND CURRENT MILEAGE WAS 66,000. UPDATED 03/13/08 *LJ.

Mileage: 65,500

WHEN COMING TO A STOP THE BRAKES WORK FINE UP TO ABOUT 10 MPH THEN THE BRAKES SEEM TO RELEASE. THIS CREATES A VERY DANGEROUS SITUATION. IF COMING TO A STOP WITH NORMAL STOPPING DISTANCE THE PROBLEM COULD CAUSE A CRASH TO OCCUR. *JB

Mileage: 74,000

ANTI-LOCK BRAKE SYSTEM ACTIVATING WHEN IT SHOULDN'T. WHILE APPLYING THE BRAKES ON DRY PAVEMENT, THE LAST 5-10 FEET OF BRAKING THE ANTI-LOCK BRAKE SYSTEM ACTIVATES CAUSING THE VEHICLE TO LURCH FORWARD NEARLY CAUSING ME, ON SEVERAL OCCASIONS, TO REAR-END VERHICLE IN FRONT OF ME - ESPECIALLY WHEN TOWING A TRAILER. *TR

Mileage: 36,000

FRONT BRAKE HOSE RUBBED AGAINST THE TIRE CAUSING A LEAK. *TR

I HAVE A 2003 CHEV. 2500 4X4 EST. CAB LONG BOX. IT HAS 18000 MILES ON IT. I HAD TO REPLACE THE REAR BRAKES AND ROTORS AT 18000 MILES. THIS IS UNACCEPTABLE FOR A TRUCK OF THIS TYPE. (HEAVY DUTY). I ALSO HAD A DIM BRAKE LIGHT ON THE DASH, WHICH I HAD CHECKED OUT AT THE DEALER. THEY SAID IT WAS IN THE DASH BOARD AND WOULD COST 400.00+ TO FIX. THE DEALER ALSO SAID THE STEERING WAS LOOSE AND THIS WAS CAUSED BY THE FACTORY WHEN INSTALLED, 250.00+ TO FIX. WHAT KIND OF PRODUCT ARE THEY MAKING? *NM

Mileage: 17,992

WHILE DRIVING HOME FROM WORK MY BRAKE PEDAL WENT TO THE FLOOR ON MY 2003 SILVERADO HD2500. I CRASHED INTO THE VEHICLE IN FRONT OF ME CAUSING DAMAGE TO BOTH OUR VEHICLES. I TOOK MY VEHICLE INTO THE DEALERSHIP FOR INSPECTION. AFTER 1.5 WEEKS THERE G.M FINALLY LOOKS AT IT AND TOLD ME THE BRAKE OPERATION WAS NORMAL. I STARTED TO TAKE THE VEHICLE HOME AND THE PEDAL ONCE AGAIN WENT TO THE FLOOR. I FOUND THE SERVICE MANAGER AND THE HIGHER UP PERSON SAY THAT'S NORMAL. NOW WHAT? I CANT DRIVE THIS VEHICLE FOR THE FEAR OF ANOTHER CRASH. GM IS NO HELP. *JB

Mileage: 43,078

WHILE DRIVING HOME FROM WORK MY BRAKE PEDAL WENT TO THE FLOOR ON MY 2003 SILVERADO HD2500. I CRASHED INTO THE VEHICLE IN FRONT OF ME CAUSING DAMAGE TO BOTH OUR VEHICLES. I TOOK MY VEHICLE INTO THE DEALERSHIP FOR INSPECTION. AFTER 1.5 WEEKS THERE G.M FINALLY LOOKS AT IT AND TOLD ME THE BRAKE OPERATION WAS NORMAL. I STARTED TO TAKE THE VEHICLE HOME AND THE PEDAL ONCE AGAIN WENT TO THE FLOOR. I FOUND THE SERVICE MANAGER AND THE HIGHER UP PERSON SAY THAT'S NORMAL. NOW WHAT? I CANT DRIVE THIS VEHICLE FOR THE FEAR OF ANOTHER CRASH. GM IS NO HELP. *JB

Mileage: 43,078

2003 CHEVY 2500HD TRUCK. BRAKE ROTORS "SEVERELY RUSTED" AS STATED BY DEALER. TRUCK ONLY HAS 37,500 MILES; BRAKE PADS ONLY MAKING CONTACT WITH 1/3 OF ROTOR SURFACE ON ALL 4 ROTORS. DEALER RESURFACED ROTORS BUT EXPECTS PROBLEM TO CONTINUE, WITH ALL 4 ROTORS NEED TO BE REPLACED IN NEAR FUTURE DUE TO POOR ROTOR QUALITY; WAS TOLD EVEN IF I REPLACED THE ROTORS, I'D STILL HAVE THE SAME PROBLEM AGAIN WITHIN 30K MILES. *NM

Mileage: 37,509

DT*: THE CONTACT STATED WHILE TRAVELING 50 MPH, POWER STEERING WAS LOST AND BRAKING BECAME HARDER. THE VEHICLE WAS PULLED OVER AND POWER STEERING FLUID WAS REPLACED, BUT THAT DID NOT CORRECT THE PROBLEM. THE VEHICLE WAS DRIVEN TO THE RESIDENCE AND THE POWER STEERING PUMP WAS REPLACED, THIS DID NOT REPAIR THE PROBLEM. THE DEALERSHIP DETERMINED THERE WAS A COLLAPSED HOSE. THE HOSE WAS REPLACED, BUT THE PROBLEM PERSISTED. THERE WAS A NHTSA RECALL, # 04V045000, REGARDING THE BRAKES. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN.

Mileage: 200,000

THE ANTILOCK BRAKES ACTIVATE AT LOW SPEEDS WITHOUT WARNING. THEY ACTIVATE ON DRY SURFACES WITHOUT ACTUAL WHEEL 'LOCK-UP' OCCURRING. I HAVE COME CLOSE TO COLLISIONS AT INTERSECTIONS AND ALSO NEARLY ROLLED INTO AN INTERSECTION WHEN THE TRAFFIC LIGHT WAS RED IN MY DIRECTION WITH TRAFFIC PROCEEDING AT A RIGHT ANGLE TO MY VEHICLE. *NM

Mileage: 56,500

CONSUMER COMPLAINT CONCERNING TRANSMISSION FAILURES ON 2003 SILVERADO. *TS THE TRANSMISSION FLUID WAS BURNT, THE REVERSE GEAR WAS INOPERABLE AND THE TRANSMISSION SHIFTER WAS LOOSE. THE POWER STEERING FLUID WAS LOW. FLUID WAS LEAKING FROM THE GEAR BOX. THE FRONT SEAL ON THE POWER STEERING PUMP WAS WORN AND LEAKING, AS WELL AS THE LOWER HOSE. THE WATER PUMP GASKET AND LOWER RADIATOR HOSE WAS LEAKING. THE BATTERY WAS REPLACED BECAUSE IT WOULD NOT HOLD A CHARGE. THE A/C WOULD ONLY BLOW OUT AIR FROM THE DEFROST VENTS. THE A/C HEATER MODE DOOR ACTUATOR WAS WORN. THE CHECK ENGINE LIGHT ILLUMINATED. THE FUEL FILTER WAS REPLACED. THE PANEL ON THE DRIVERS SEAT WAS WARPED. THE TIRES WERE REPLACED, HOWEVER MONTHS LATER ONE OF THE TIRES DEVELOPED A SLOW LEAK, DUE TO A PIN HOLE LOCATED IN THE SIDEWALL. THE REAR PADS AND ROTORS WERE REPLACED. THE FRONT AND REAR SHOCKS WERE REPLACED. THE TAIL GATE SUPPORT CABLES WERE REPLACED. THE REAR TIRE BLEW OUT WHILE DRIVING. THE SECOND ROW SEAT BELT WAS INOPERATIVE. *JB

Mileage: 54,385

CONSUMER COMPLAINT CONCERNING TRANSMISSION FAILURES ON 2003 SILVERADO. *TS THE TRANSMISSION FLUID WAS BURNT, THE REVERSE GEAR WAS INOPERABLE AND THE TRANSMISSION SHIFTER WAS LOOSE. THE POWER STEERING FLUID WAS LOW. FLUID WAS LEAKING FROM THE GEAR BOX. THE FRONT SEAL ON THE POWER STEERING PUMP WAS WORN AND LEAKING, AS WELL AS THE LOWER HOSE. THE WATER PUMP GASKET AND LOWER RADIATOR HOSE WAS LEAKING. THE BATTERY WAS REPLACED BECAUSE IT WOULD NOT HOLD A CHARGE. THE A/C WOULD ONLY BLOW OUT AIR FROM THE DEFROST VENTS. THE A/C HEATER MODE DOOR ACTUATOR WAS WORN. THE CHECK ENGINE LIGHT ILLUMINATED. THE FUEL FILTER WAS REPLACED. THE PANEL ON THE DRIVERS SEAT WAS WARPED. THE TIRES WERE REPLACED, HOWEVER MONTHS LATER ONE OF THE TIRES DEVELOPED A SLOW LEAK, DUE TO A PIN HOLE LOCATED IN THE SIDEWALL. THE REAR PADS AND ROTORS WERE REPLACED. THE FRONT AND REAR SHOCKS WERE REPLACED. THE TAIL GATE SUPPORT CABLES WERE REPLACED. THE REAR TIRE BLEW OUT WHILE DRIVING. THE SECOND ROW SEAT BELT WAS INOPERATIVE. *JB

Mileage: 54,385

DT*: THE CONTACT STATED AFTER THE VEHICLE HAD BEEN PARKED FOR TWO MONTHS, THE BRAKES VIBRATED WHILE DEPRESSED AT VARIOUS SPEEDS. THE DEALERSHIP REPLACED THE ROTORS. THE MANUFACTURER DETERMINED THIS WAS CAUSED BY THE LENGTH OF THE VEHICLE NOT BEING IN SERVICE AND THE SALT USED ON THE ROADS.

Mileage: 44,400

DT*: THE CONTACT STATED AFTER RECEIVING INFORMATION CONCERNING POSSIBLE BRAKE ROTOR PROBLEMS, THE VEHICLE WAS TAKEN TO THE DEALERSHIP. THE DEALER DETERMINED THERE WAS CORROSION ON THE REAR BRAKE ROTORS. THE DEALER REPLACED THE REAR ROTORS UNDER WARRANTY. UPDATED 06/16/06. *JB

Mileage: 36,000

TODAY I WAS TOLD MY 2003 CHEVROLET SILVERADO (DIESEL, CREW CAB) NEEDED A NEW TRANSFER CASE. THE VEHICLE HAS APPROXIMATELY 125,000. OUR COMPANY OWNS TWO OTHER SIMILAR 2003 VEHICLES (GMC MODEL). THE SAME THING HAPPENED TO BOTH OTHER VEHICLES. ONE AT APPROXIMATELY 12,000 MILES, THE OTHER AT 140,000 MILES. SOMETHING HAPPENS WITHIN THE TRANSFER CASE THAT CAUSES THE CASE TO BE PUNCTURED AND LOSE FLUID. THE CASE OVERHEATS AND EVENTUALLY THE VEHICLE SEIZES UP. THE COST TO REPAIR THIS CONDITION IS $3,200. IN ADDITION IT CAUSES THE ANTI-LOCK BRAKE MODULE TO FAIL, RESULTING IN ANOTHER $500 OF DAMAGE. I ASSUME THE ANTI-LOCK BRAKES NO LONGER WORKS ONCE THIS HAPPENS. I WONDER HOW MANY VEHICLES THIS IS HAPPENING TO. ALL 3 OF OUR 2003 MODELS EXPERIENCED THIS. WE WERE UNABLE TO FIND ANY TRANSFER CASES AT THE JUNK YARDS. THE LAST REPAIR WE HAD FOR THIS TOOK 2 WEEKS TO GET THE PARTS - THERE ARE NONE IN STOCK APPARENTLY. ALL OF THIS LEADS ME TO BELIEVE THIS IS A DESIGN DEFECT IN THESE VEHICLES AND IT MAY BE POTENTIALLY DANGEROUS IF IT DOES INDEED CAUSE THE ANTI-LOCK BRAKE MODULE TO FAIL. IT TOOK 2 WEEKS AT THE DEALER TO FIGURE OUT THAT THE DAMAGED TRANSFER CASE WAS CAUSING THE MODULES TO FAIL. ARE YOU GETTING LOTS OF COMPLAINTS ON THIS? IS THERE A SILENT RECALL OR CAMPAIGN COVERING THIS PROBLEM? IT IS HARD TO PAY THIS KIND OF MONEY ON A VEHICLE THAT HAS A $700/MONTH PAYMENT AND WAS PRESUMABLY PURCHASED FOR IT'S DURABILITY AND SAFETY. *NM

Mileage: 125,000