2005 CHEVROLET SILVERADO 2500 Service Brakes, Hydraulic Problems

I PURCHASED MY 2005 CHEVY SILVERADO 2500 HD IN DECEMBER OF 2013. THE CAR HAD 76000 MILES ON IT AT PURCHASE, AND HAS HAD LESS THAN 5000 PUT ON IT SINCE THEN. UPON INITIAL INSPECTION OF THE BRAKE LINES, THEY WERE COMPLETELY RUSTED THROUGH. SEE PHOTOS BELOW: HTTP://I1358.PHOTOBUCKET.COM/ALBUMS/Q769/GASSMANAUTOMOTIVE/P3062952_ZPS83F4F21D.JPG HTTP://I1358.PHOTOBUCKET.COM/ALBUMS/Q769/GASSMANAUTOMOTIVE/P3062955_ZPSB3B17251.JPG HTTP://I1358.PHOTOBUCKET.COM/ALBUMS/Q769/GASSMANAUTOMOTIVE/P3062956_ZPSF48189DB.JPG HTTP://I1358.PHOTOBUCKET.COM/ALBUMS/Q769/GASSMANAUTOMOTIVE/P3062958_ZPSC12BD6AB.JPG HTTP://I1358.PHOTOBUCKET.COM/ALBUMS/Q769/GASSMANAUTOMOTIVE/P3062954_ZPSED21C697.JPG I WAS FORTUNATE ENOUGH TO CATCH THIS BEFORE ANYONE WAS INJURED WHILE THE TRUCK WAS IN USE. MY QUESTION IS THIS: WILL THE 2005 YEAR MODEL TRUCKS BE INCLUDED IN THE ENGINEERING ANALYSIS FILE #EA11001? I CHECKED CHEVY'S WEBSITE TODAY AND FOUND THAT THERE ARE CURRENTLY NO RECALLS ON THIS MODEL YEAR TRUCK. *TR

Mileage: 76,000

2005 CHEVY SILVERADO. CONSUMER WRITES IN REGARDS TO DEFECTIVE BRAKE LINES. *SMD THE CONSUMER STATED THE BRAKE LINES RUSTED. *JB

I HAVE HAD SO MANY PROBLEMS WITH THIS TRUCK, HERE ARE SOME. ALTERNATOR, AIR BAG, BRAKES, ABS, STEERING BOX, WATER PUMP, BLOWER SWITCH, SPEEDOMETER, HORN. WHEN THE BLOWER SWITCH STARTED SMOKING MY GRANDSON TRIED TO JUMP OUT OF THE TRUCK WHILE IT WAS MOVING. MY DASH IS ALWAYS LIT WITH SOME TYPE OF PROBLEM.

Mileage: 7,000

BRAKING AT LOW SPEEDS AFFECTED. WHEN COMING TO A STOP PEDAL SINKS AND VEHICLE ROLLS FORWARD. I FIND THIS AS A SAFETY RECALL FOR 2001,2002 BUT NOT FOR MY 2005 2500HD. HAVING WORK DONE AT A REPAIR FACILITY. RUSTED ABS SENSORS AND RUSTED WHEEL HUBS. REPLACEMENT COST ABOUT $700. THIS IS A KNOWN DEFECT SINCE 2001 THAT SHOULD HAVE BEEN CORRECTED BEFORE 2005. *TR

Mileage: 72,000

BRAKE LINES RUSTED THROUGH. 2005 SILVERADO 2500HD. SIX AND A HALF YEARS OLD 147036 MILES MOSTLY HIGHWAY DRIVING. I ALWAYS WASHED THE TRUCK AND THE FRAME ETC. AFTER DRIVING IT ON SALTED ROADS SO THEY SHOULD NOT HAVE RUSTED. THE PROBLEM IS IT APPEARS THESE ARE BARE STEEL LINES WITH NO APPARENT COATING ON THEM TO KEEP THEM FROM RUSTING. AS EVERYONE KNOWS ANY BARE STEEL WILL RUST EXTENSIVELY WHEN NOT COATED WITH A PAINT OR SOME FORM OF CORROSION PROTECTION. IF I WOULD HAVE KNOWN THE BRAKE LINES WERE NOT TREATED I WOULD HAVE SPRAYED UNDERCOAT OR SOMETHING ON THEM TO KEEP THEM FROM RUSTING. THE GM DEALER THAT HAS DONE ALL MY MAINTENANCE AND REPAIRS NEVER LEFT ME KNOW THEY WERE RUSTING WHILE IT WAS UNDER THE 100,000 EXTENDED WARRANTY PERIOD. I CONTACTED GENERAL MOTORS FOR ASSISTANCE AND THEY REFUSED TO PAY FOR MY BRAKE LINES, THIS IS A SAFETY ITEM AND THERE SHOULD BE A RECALL ON ALL TRUCKS NO MATTER HOW NEW OR NOMATTER HOW OLD THAT HAS THESE CHEAP STEEL LINES ON THEM. I TOOK A 700 MILE ROUND TRIP AND I DIDN'T KNOW MY BRAKE FLUID WAS LEAKING UNTIL I GOT HOME AND SAW THE FLUID RUNNING DOWN THE FRAME ONTO THE DRIVEWAY. WHEN I PUSHED ON THE BRAKES THE BRAKE FLUID GUSHED OUT REAL BAD. MY RESERVOIR WAS HALF EMPTY AND NO WARNING LIGHT CAME ON TO LET ME KNOW THERE WAS A PROBLEM. I WAS TOWING A SNOWMOBILE TRAILER AND WAS EXTREMELY LUCKY I DIDNOT HAVE A SITUATION WHERE I HAD TO BRAKE HARD. THIS IS A MAJOR PROBLEM AND SHOULD BE ADDRESSED AND RECALLED BEFORE SOMEONE GETS KILLED. *TR

Mileage: 147,036

WHEN BRINGING THE VEHICLE TO A COMPLETE STOP THE ABS ACTIVATES ON ALL SURFACES AND DURING REGULAR BRAKING. IT SHOWED A CODE OF RIGHT ABS SENSOR AND REAR SPEED SENSOR.,HOWEVER AFTER REPLACEMENT OF RIGHT SENSOR ALL CODES SHOWED CLEAR. BUT THE PROBLEM STILL PERSIST. YOU THINK THE TRUCK STOPS THEN IT LEAPS FORWARD ABOUT TWO FEET. NOT SAFE!! *TT

Mileage: 87,300

ALL BRAKE LINES UNDER DRIVERS DOOR SEVERELY RUSTED. THE LINE GOING TO THE REAR RUPTURED ABOVE THE FUEL TANK CAUSING FAILURE OF BRAKE SYSTEM. *TR

Mileage: 164,805

WHEN TRYING TO TURN AT AN INTERSECTION, THE BRAKES ON MY 2500HD WITH DURAMAX DIESEL APPLIED WITHOUT DRIVER USING THE PEDAL. THIS HAPPENED AT EVERY TURN WHILE TRYING TO GET TO THE REPAIR SHOP. THE SHOP REPLACED THE FACTORY SEALED HYDRAULIC BOOSTER ASSEMBLY. AFTER 1500 MILES THE PROBLEM HAS NOT RECURRED. WE HAVE CONTACTED GENERAL MOTORS, BUT SINCE THERE WAS NO RECALL, THERE IS NOTHING THEY WILL DO. THIS SAME CONDITION HAPPENED AT 30000 MILES, BUT CLEARED UP AND NO DEALER COULD FIND A DEFECT CODE AND COULD NOT DUPLICATE THE PROBLEM. HOPEFULLY, THIS DOES NOT HAPPEN AGAIN AT HIGH SPEED. *TR

Mileage: 58,600

TL* THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500HD. THE CONTACT STATED THAT THE ANTI LOCK BRAKING SYSTEM ENGAGED AT LOW SPEEDS, CAUSING THE VEHICLE TO LOSE DECELERATE. THE FAILURE OCCURRED WHILE DECELERATING AND BEFORE DEPRESSING THE BRAKE PEDAL, NEARLY CAUSING A CRASH. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS ADDRESSING THE FAILURE. THEY OFFERED NO FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 90,000.

Mileage: 90,000

BRAKE LINES ARE RUSTED AND NEED TO BE REPLACED ACCORDING TO DEALER.....ESTIMATE FOR THE WORK IS $1,800. THIS SEEMS VERY PREMATURE FOR A 6 YEAR OLD HEAVY DUTY TRUCK. *KB

Mileage: 74,655

MOVING MY CHEVY 2500 SILVERADO (YEAR 2005) IN MY DRIVEWAY,I APPLIED MY BRAKES THE PEDAL WAS VERY SOFT AND WENT TO THE FLOOR,I APPLIED THE EMERGENCY BRAKE STOPPED THE TRUCK, GOT OUT TO LOOK WHAT HAPPENED. THERE WAS A LARGE MARK OF BRAKE FLUID ON THE DRIVEWAY,THE BRAKE LINE HAD FAILED,IT HAD CORROSION ALL OVER IT. HAD IT TOWED TO DEALERSHIP, THEY SAID THE BRAKE LINE HAD FAILED,AND GM, WAS NOT GOING TO REPAIR IT. *TR

Mileage: 33,333

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH, APPROACHING A STOP SIGNAL. THE BRAKE PEDAL WAS ENGAGED WITH FULL BODY PRESSURE BEFORE THE VEHICLE CAME TO A COMPLETE STOP. THE FAILURE OCCURRED DURING BRAKE APPLICATION. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 15,000.

Mileage: 15,000

POWER STEERING HOSE RUPTURED AND LOST BRAKES AND STEERING. HAD REPLACED AT A INDEPENDENT SHOP AND WAS TOLD BY G.M. WAS NOT ONE OF THE AFFECTED VEHICLES. *TR

Mileage: 43,280

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. WHILE DRIVING AT VARIOUS SPEEDS AND APPLYING THE BRAKES, THE CONTACT NOTICED THAT THE BRAKE PEDAL WOULD FALL TO THE FLOOR WHEN IT WAS DEPRESSED. AFTER EXAMINING THE VEHICLE THE CONTACT NOTICED THAT THE ROTORS WERE COVERED WITH RUST AND THAT THE BRAKE PADS NEEDED TO BE REPLACED. THE REAR ROTORS AND BRAKE PADS WERE REPLACED BY THE CONTACT. THE FAILURE WAS NOT DIAGNOSED BY THE DEALER. THE FAILURE MILEAGE WAS 40000 AND THE CURRENT MILEAGE WAS 58000.

Mileage: 40,000

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 30 MPH THE BRAKES WERE ENGAGED AND A SUDDEN LOSS OF POWER STEERING OCCURRED CAUSING THE VEHICLE TO SWERVE OFF OF THE ROAD. EXTREME PRESSURE WAS APPLIED TO THE BRAKE PEDAL IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER. THE TECHNICIAN REFUSED TO INSPECT THE VEHICLE AND STATED THAT THEY WERE NOT RESPONSIBLE FOR ANY UNDER CARRIAGE CORROSION REGARDLESS OF THE SEVERITY. THE MANAGER AGREED TO REPLACE THE CORRODED POWER STEERING TANK AND REPAIR THE BRAKES. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THEY DO NOT COVER ANY CORROSION UNDER THE SERVICE WARRANTY DUE TO THE ENVIRONMENT. THE MANUFACTURER ALSO STATED THAT THE WARRANTY WOULD NOT APPLY TO CORROSION FAILURES WHERE THE RESIDENCE WAS CLOSE TO A BEACH WITH EXPOSURE OF SALT IN THE AIR. THE FAILURE MILEAGE WAS 23,000. THE CURRENT MILEAGE WAS 28,000. UPDATED 05/28/10. *LJ UPDATED 10/12/10

Mileage: 23,000

IN FEBRUARY, 2005 I PURCHASED A 2005 CHEVY SILVERADO 2500 HD FWD PICKUP. FROM DAY 1 I HAD BRAKE FADING WITH THE VEHICLE. I COMPLAINED TO THE DEALER WHEN EVER I BROUGHT IT IN FOR SERVICE TO NO AVAIL. IN JULY 2008, WITH 18,359 MILES ON IT I WAS TOLD "THE REAR ROTORS WERE RUSTED TO THE POINT IT WAS AFFECTING BRAKING POWER" AND HAD TO BE REPLACED. THE FRONT ROTORS WERE ALSO RUSTED AND HAD TO BE REPLACED IN JUNE 2009, WITH 25,001 MILES ON IT, I AGAIN HAD BRAKE PROBLEMS AND 3 BLEEDERS WERE RUSTED AND RUINED AND HAD TO BE REPLACED ALONG WITH ONE CALIPER. AT THE SAME TIME THE REAR BRAKE PADS HAD TO BE REPLACED AND THE ROTORS RESURFACED. *TR

Mileage: 18,359

ON TWO DIFFERENT OCCASIONS WITH MY 2005 CHEVROLET SILVERADO 2500 I EXPERIENCED POWER STEERING AND BRAKE LOSS AFTER STARTING THE ENGINE AND BEGINNING TO DRIVE.. STEERING WAS VERY HARD AND I HAD TO "STAND" ON THE BRAKE PEDAL TO STOP THE VEHICLE. AFTER A FEW MINUTES IT ALL BEGAN TO WORK AGAIN BUT I WAS WITHOUT POWER STEERING AND BRAKES FOR SEVERAL MINUTES. I TOOK IT TO MY DEALER AND THEY REPLACED THE BRAKE UNIT AND REPLACED A HOSE ON THE POWER STEERING PUMP. PARTS ARE PROBABLY NOT AVAILABLE AS I LEFT THEM AT THE DEALER. NOW I AM GETTING A SLIGHT SURGE WHEN BRAKES ARE APPLIED AND THIS IS ONE OF THE EVENTS THAT HAPPENED BEFORE THE FAILURE CAUSING ME TO FEAR THAT FAILURE MIGHT HAPPEN AGAIN. *TR

Mileage: 70,000

2005 C/K 2500 CHEVY ANTI-LOCK BRAKE SYSTEM FAILURE DUE TO CORROSION OF SENSORS, IDENTICAL TO RECALL OF 2002 VEHICLES LOSS OF BRAKES AT SLOW SPEED BRAKING. DEALER SERVICE REPLACES AT OVER $200 AND STATE THAT THEY ARE REPLACING 4-5 UNITS A WEEK AND IS A COMMON DEFECTIVE DESIGN. *TR

Mileage: 24,000

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500 HD. THE CONTACT STARTED THE IGNITION AND ATTEMPTED TO DRIVE. HOWEVER, THERE WAS A LOSS OF POWER STEERING AND BRAKES. THE ENGINE WAS TURNED OFF. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE ENGINE EXHIBITED A LEAKAGE OF POWER STEERING FLUID. THE TECHNICIAN REPLACED THE BRAKE BOOSTER AND POWER STEERING PUMP. THE CONTACT HAD CONCERN OF THE POTENTIAL SAFETY RISK. THE FAILURE MILEAGE WAS 42,227.

Mileage: 42,227

NEAR TOTAL BRAKE FAILURE. RUST SCALE ON ROTORS (ALL FOUR WHEELS) EATING INTO BRAKE PADS REDUCING BRAKE PAD TO 20% OF ARREAR. BRAKE PADS DO NOT CLEAN RUST FROM ROTOR. THIS IS AN INSIDIOUS FAILURE OF BRAKING SYSTEM CAUSING LOSS OF BRAKE EFFICIENCY. *TR

Mileage: 83,000

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT THE BRAKE PADS WERE EATING UP THE ROTOR ON HIS FRONT BRAKES. THE FAILURE CAUSES UNEVEN WEAR AND TEAR. HE HEARD SQUEALING NOISES AND THE PADS WERE NOT TOUCHING THE ROTOR TO STOP THE VEHICLE PROPERLY. THE CONTACT WILL TAKE THE VEHICLE TO THE DEALER SOON FOR A DIAGNOSTIC. THE FAILURE MILEAGE WAS 53,000.

Mileage: 53,000

BRAKE ROTORS WERE COMPLETELY RUSTED AND WARPED- VEHICLE WITH 10,500 MILES AND LESS THAN 3 YEARS OLD. *TR

Mileage: 10,540

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. WHILE DRIVING 50 MPH, THE BRAKES FAILED. THE CONTACT ATTEMPTED TO REGAIN CONTROL OF THE VEHICLE AND THE STEERING FAILED. THE DRIVER INSPECTED THE VEHICLE FOR LOW FLUIDS, LEAKS, AND OTHER POSSIBLE CAUSES OF FAILURE. THE DEALER ADVISED THE CONTACT TO HAVE THE VEHICLE DIAGNOSED BY A MECHANIC. THE CONTACT IS AWARE OF THE SAFETY RISK INVOLVED AND THAT THE IMMEDIATE FAILURE COULD CAUSE A CRASH. THERE WERE NO WARNING INDICATOR LIGHTS PRESENT. THE CONTACT HAS NEVER RECEIVED ANY RECALL NOTICES. THE CURRENT AND FAILURE MILEAGES WERE 200,078.

Mileage: 200,078

TL*THE CONTACT OWNS A 2005 CHEVROLET SILVERADO 2500. AT 25 MPH ON A CLEAR DAY, THE CONTACT LOST CONTROL OF THE BRAKES AND STEERING, CAUSING THE VEHICLE TO DRIVE INTO A SNOW BANK. THE CONTACT ATTEMPTED TO DEPRESS THE BRAKE PEDAL COMPLETELY TO THE FLOOR, BUT THE VEHICLE WOULD NOT STOP. THE DEALER REPLACED THE HYDRO BOOST ASSEMBLY IN THE VEHICLE. THE CONTACT STATED THAT THE REPAIR COST $925. THE DEALER NOTIFIED THE CONTACT OF RECALL CAMPAIGN # 05V04300 FOR THE SERVICE BRAKES, BUT THIS VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. THE FAILURE MILEAGE WAS 44,000.*AK UPDATE *4/23/07TR

Mileage: 44,000

REAR BRAKE ROTORS RUSTED AND PADS ONLY MAKING 1/2" CONTACT ON INBOARD SIDE OF ROTORS ON 2005 CHEVY SILVERADO 2500 HD WITH LESS THAN 11,000 MILES. GM FIX IS TO TURN ROTORS INSTEAD OF REPLACING WITH ROTORS THAT DON'T RUST THIS QUICKLY. *JB

Mileage: 10,900

DT*: THE CONTACT STATED THE VEHICLE HAD BEEN TO THE DEALERSHIP ON 5 OCCASIONS FOR BRAKE REPAIRS. THE VEHICLE VIBRATED AND PULSATED WHEN THE BRAKE PEDAL WAS DEPRESSED AND THE FRONT END OF THE VEHICLE SHOOK. THE FIRST TIME, THE ROTORS WERE CUT AND THE PADS WERE SHAVED. THE SECOND TIME, THE ROTORS WERE CUT AND THE PADS WERE REPLACED. THE THIRD TIME, THE ROTORS WERE CUT AND THE PADS WERE SHAVED. THE FOURTH TIME ON 8-15-06, THE ROTORS WERE CUT AND THE PADS WERE EITHER SHAVED OR REPLACED. ON 8-19-06, THE VEHICLE VIBRATED AGAIN AND THE BRAKE PEDAL PULSATED WHEN DEPRESSED. THE CONTACT TOOK THE VEHICLE BACK ON 8-25-06. THE DEALERSHIP TEST DROVE THE VEHICLE, BUT DID NOT INSPECT THE BRAKES AND COULD NOT DUPLICATE THE PROBLEM. UPON INSPECTING THE ROTORS, THE CONTACT NOTICED GROOVES IN THE ROTORS WITHIN 500 MILES OF THE LAST TIME THE ROTORS WERE CUT.

Mileage: 13,000

DT*: THE CONTACT STATED THE VEHICLE HAD BEEN TO THE DEALERSHIP ON 5 OCCASIONS FOR BRAKE REPAIRS. THE VEHICLE VIBRATED AND PULSATED WHEN THE BRAKE PEDAL WAS DEPRESSED AND THE FRONT END OF THE VEHICLE SHOOK. THE FIRST TIME, THE ROTORS WERE CUT AND THE PADS WERE SHAVED. THE SECOND TIME, THE ROTORS WERE CUT AND THE PADS WERE REPLACED. THE THIRD TIME, THE ROTORS WERE CUT AND THE PADS WERE SHAVED. THE FOURTH TIME ON 8-15-06, THE ROTORS WERE CUT AND THE PADS WERE EITHER SHAVED OR REPLACED. ON 8-19-06, THE VEHICLE VIBRATED AGAIN AND THE BRAKE PEDAL PULSATED WHEN DEPRESSED. THE CONTACT TOOK THE VEHICLE BACK ON 8-25-06. THE DEALERSHIP TEST DROVE THE VEHICLE, BUT DID NOT INSPECT THE BRAKES AND COULD NOT DUPLICATE THE PROBLEM. UPON INSPECTING THE ROTORS, THE CONTACT NOTICED GROOVES IN THE ROTORS WITHIN 500 MILES OF THE LAST TIME THE ROTORS WERE CUT.

Mileage: 13,000