1993 FORD AEROSTAR Service Brakes, Hydraulic Problems

77 complaints about Service Brakes, Hydraulic

77
Complaints
6
Crashes
0
Fires
0
Deaths

High Severity Issue

This component has been associated with crashes, fires, or deaths.

This Problem Across All Years

All Service Brakes, Hydraulic Complaints (77)

Nov 19, 2003

WHILE DRIVING VEHICLE LOST CONTROL. TOOK VEHICLE TO INDEPENDENT REPAIR SHOP, AND MECHANIC INDICATED THAT THIS VEHICLE WAS ON RECALL CONCERNING TRANSFER CASE PROBLEM. ALSO, HAD BRAKE SYSTEM PROBLEM. *AK

Aug 21, 2003

CANCELLATION OF GENERAL RECALL TSB94B38 WHICH HAD TO DO WITH ABS GENERAL RECALL WHICH FORD SAYS IS NOW EXPIRED. MY REAR BRAKES LOCKUP FIRST THING IN THE MORNING, AND SOMETIMES DURING THE DAY, SOMETIMES I GET A ABS LIGHT.*AK

Mileage: 108,500

Feb 6, 2002

THERE IS A FITTING FOR THE BRAKE LINE, MOUNTED TO A BRACKET BEHIND THE RIGHT FRONT WHEEL. THE RUBBER LINE POPPED OFF THE PIN THAT HOLDS IT IN PLACE, DUMPING THE BREAK FLUID AND LEAVING ME WITH NO BRAKES. I HAD HIT THE BREAKS TO AVOID HITTING A DOG. FORTUNATLY THERE WAS NO IMMEDIATE DANGER THAT WOULD CAUSE AN ACCIDENT. I WAS ABLE TO STEER AROUND THE DOG. IF THERE HAD BEEN A CAR THAT PULLED OUT I WOULDN'T HAVE HAD ANY CHANCE TO STOP. THIS IS THE SECONT TIME THIS HAS HAPPENED. LAST TIME I WAS TAKING THE TRANSMISSION OUT OF PARK ON AN INCLINE WHEN THE OTHER SIDE POPPED. I FEEL THIS IS A SERIOUS PROBLEM.*AK

Mar 21, 2001

FRONT BRAKES HAD LOCKED UP WHEN APPLIED AND THEN BURNED ROTORS. COULD FEEL VIBRATION IN VEHICLE WHEN THIS HAPPENED. TOOK VEHICLE TO DEALER, AND MECHANIC INDICATED WHEEL CYLINDERS WERE NOT MADE OF METAL. PISTONS HAD EXPANDED, AND WERE NOT MOVING BACK & FORTH FREELY. BRAKE SYSTEM WAS REPLACED.*AK *SLC

Mar 21, 2001

FRONT BRAKES HAD LOCKED UP WHEN APPLIED AND THEN BURNED ROTORS. COULD FEEL VIBRATION IN VEHICLE WHEN THIS HAPPENED. TOOK VEHICLE TO DEALER, AND MECHANIC INDICATED WHEEL CYLINDERS WERE NOT MADE OF METAL. PISTONS HAD EXPANDED, AND WERE NOT MOVING BACK & FORTH FREELY. BRAKE SYSTEM WAS REPLACED.*AK *SLC

Mar 21, 2001

FRONT BRAKES HAD LOCKED UP WHEN APPLIED AND THEN BURNED ROTORS. COULD FEEL VIBRATION IN VEHICLE WHEN THIS HAPPENED. TOOK VEHICLE TO DEALER, AND MECHANIC INDICATED WHEEL CYLINDERS WERE NOT MADE OF METAL. PISTONS HAD EXPANDED, AND WERE NOT MOVING BACK & FORTH FREELY. BRAKE SYSTEM WAS REPLACED.*AK *SLC

Sep 22, 2000

ADD: RIGHT REAR BRAKE DRUM CONTACTING BACK PLATE ON INNER LIP. BRAKE SHOE PAD CONTACTING INNER BRAKEDRUM RADIUS 10/95

Sep 22, 2000

ADD: RIGHT REAR BRAKE DRUM CONTACTING BACK PLATE ON INNER LIP. BRAKE SHOE PAD CONTACTING INNER BRAKEDRUM RADIUS 10/95

Sep 14, 2000

BRAKE FAILURE. *SLC

Jun 21, 2000 Crash

WHILE DRIVING VEHICLE IDLED, AND THEN SUDDENLY ACCELERATED, CAUSING A CRASH. BRAKES DID NOT SLOW THE VEHICLE, BUT CAUSED VEHICLE TO SKID. PLEASE PROVIDE FURTHER INFORMATION. *AK

Jan 22, 2000 Crash

VEHICLE EXPERIENCED BRAKE LOSS. PEDAL WENT TO THE FLOOR WHILE PULLING INTO A PARKING LOTS, CAUSING VEHICLE TO HIT A STEEL POLE. DEALER/MANUFACTURER WERE NOT CONTACTED AT THIS TIME. *AK

Dec 8, 1999

THE REPLACEMENT DISCS ARE DIFFERENT LEFT/RIGHT BUT NETITHER THE PART OR ITS PART NUMBER/PACKAGE TELLS THE INSTALLER WHICH IS WHICH. THIS COULD LEAD TO OVERHEATING. *AK

Sep 20, 1999

WHILE ATTEMPTING TO PUT THE VEHICLE IN REVERSE AND BACK OUT OF A PARKING SPACE, BRAKE LINE CRACKED AND ALL THE BRAKE FLUID CAME OUT OF THE VEHICLE. *AK

Aug 12, 1999

VEHICLE EXPERIENCING PROBLM WITH BRAKE PADS AND ROTORS WHICH NEED TO BE REPLACED EVERY YEAR. CAN NHTSA HELP OR PROVIDE INFORMATION CONCERNING THIS MATTER. *AK

Jul 28, 1999

ABS BRAKES FAILED. *AK

Jul 26, 1999 Crash

TRAVELING 45MPH DOWN THE MOUNTAIN WHEN VEHICLE IN FRONT FAILED TO SIGNAL. HAD APPLIED THE BRAKES & VEHICLE STARTED TO HYDROPLANE & REARENDED THE OTHER VEHICLE. UPON IMPACT, DRIVER'S AIR BAG DID NOT DEPLOY. THE VEHICLE WAS CONSIDERED TOTALED. *AK *ML

Jul 21, 1999

BACKING OUT OF DRIVEWAY LEFT FRONT BRAKE HOSE BROKE, CAUSING TOTAL BRAKE FAILURE, INCLUDING REAR BEAKES. CONSUMER HAD TO PULL EMERGENCY BRAKE IN ORDER TO STOP VEHICLE. *AK

Jul 14, 1999

REPLACEMENT OF THE SELF ADJUSTERS ON BRAKES SOLVED PULLING PROBLEM. MJS

May 21, 1999

ABS LIGHT WOULD COME INTO PLAY & STAY ON WHEN VEHICLE WAS STARTED UP. HAD TAKEN TO DEALER & MASTER CYLINDER/ ROTORS/PADS & OTHER BRAKE PARTS HAVE BEEN REPLACED. WOULD STILL HAVE PROBLEMS. MECHANC CHECKED EVERYTHING & FOUND NOTHING. POSSIBLY ELECTRICAL SHORT. *AK

May 21, 1999

ABS LIGHT WOULD COME INTO PLAY & STAY ON WHEN VEHICLE WAS STARTED UP. HAD TAKEN TO DEALER & MASTER CYLINDER/ ROTORS/PADS & OTHER BRAKE PARTS HAVE BEEN REPLACED. WOULD STILL HAVE PROBLEMS. MECHANC CHECKED EVERYTHING & FOUND NOTHING. POSSIBLY ELECTRICAL SHORT. *AK

May 21, 1999

ABS LIGHT WOULD COME INTO PLAY & STAY ON WHEN VEHICLE WAS STARTED UP. HAD TAKEN TO DEALER & MASTER CYLINDER/ ROTORS/PADS & OTHER BRAKE PARTS HAVE BEEN REPLACED. WOULD STILL HAVE PROBLEMS. MECHANC CHECKED EVERYTHING & FOUND NOTHING. POSSIBLY ELECTRICAL SHORT. *AK

Apr 7, 1999

WHILE DRIVING THE FRONT RIGHT TIRE AND BAR BROKE OFF DUE TO LUGS:NUTS AND BOLTS LOOSENING, CAUSING A LOSS OF CONTROL AND BRAKE FAILURE. THIS MAY HAVE RESULTED AN ACCIDENT. PLEASE PROVIDE FURTHER INFORMATION. *AK

Mar 31, 1999

NO SUMMARY LISTED FOR THIS VEHICLE. *AK

Jul 9, 1998

FRONT BRAKE ROTORS CRACKED PRIOR TO RECALL 98E-010.000. ALSO, TRANSFER CASE LEAKS/LOCKS UP PRIOR TO RECALL 97V-204.000.

May 11, 1998

BRAKE LINE SEPARATED AT FRAME CRIMP OF THE HOSE.

Apr 23, 1998

OWNER HAS ABS BRAKES, BRAKE HOSE RUBBED AGAINST BACKING PLATE OF RIGHT FRONT WHEEL, CAUSING HOSE TO RUPTURE AND BRAKE FAILURE. *AK

Apr 23, 1998

OWNER HAS ABS BRAKES, BRAKE HOSE RUBBED AGAINST BACKING PLATE OF RIGHT FRONT WHEEL, CAUSING HOSE TO RUPTURE AND BRAKE FAILURE. *AK

Dec 1, 1997

APPROACHING STEEP MOUNTAIN PATH (DOWN GRADE) DANGEROUS VIBRATORY DEVELOPMENT. CAUSE: CONTINUED PAUSING IN BRAKING SYSTEM. RESULT: ROTORS BECOME WARPED. *AK

Dec 1, 1997

APPROACHING STEEP MOUNTAIN PATH (DOWN GRADE) DANGEROUS VIBRATORY DEVELOPMENT. CAUSE: CONTINUED PAUSING IN BRAKING SYSTEM. RESULT: ROTORS BECOME WARPED. *AK

Nov 18, 1997

ABS BRAKE FAILURE. *AK

Oct 6, 1997

BRAKE ROTORS FAILED.

Oct 6, 1997

BRAKES FAILED.

Oct 6, 1997

BRAKE PAD/SHOE ASSEMBLY FAILED.

Oct 6, 1997

ANTI-LOCK SENSOR REPLACED.

Oct 6, 1997

BRAKES FAILED.

Sep 22, 1997

WHEN APPLY FORCE TO THE BRAKE PEDAL, VEHICLE BECOMES VERY HARD TO CONTROL. ALSO THE FRONT END VIBRATES. CONSUMER HAS CONTACTED THE DEALER, DEALER DETERMINED THE PROBLEM AS BAD FRONT ROTORS. CONSUMER ALSO HAVING A PROBLEM WHEN THE CRUISE CONTROL IS ENGAGED, THE VEHICLE WILL EXPERIENCE UNWANTED AND UNEXPECTED ACCELERATION. *AK

Sep 10, 1997

WHEN APPLYING THE ABS BRAKES AT 50 MPH AND COMING TO A COMPLETE STOP THE VEHICLE WILL STALL. THE REASON FOR THIS PROBLEM IS UNKNOWN. CONSUMER HAS NOT TAKEN THE VEHICLE INTO THE DEALER FOR SERVICE. PLEASE GIVE ANY FURTHER DETAILS. *AK

Apr 4, 1997

BRAKES LOCKED UP.

Mar 18, 1997

WHILE GOING 65 MPH HEARD A POP, DIDN'T SEE ANY DAMAGE. TWO DAYS LATER, WHEEL SEIZED AS VAN WAS GOING INTO GARAGE. MECHANIC DETERMINED THAT BRAKE SHOE BROKE AND WAS WEDGED INTO THE DRUM, CAUSING SEIZURE. *AK

Feb 4, 1997

REAR BRAKES LOCK UP INTERMITTENTLY.

Jan 10, 1997

MASTER CYLINDER FAILURE.

Jan 10, 1997

MASTER CYLINDER.

Oct 1, 1996

ROTORS WARPED.

Sep 13, 1996

FAILURE ON THE SWAY BAR, THE SWAY BAR IS WEARING, CAUSING THE STEERING WHEEL TO VIBRATE.*AK SWAY BAR AND STABILIZER BAR LINKS BOTH EXPERIENCED WEAR AND WERE REPLACED. FRONT BRAKES REPLACED DUE TO VIBRATION, DEALER HAS REPLACED CALIPERS TWICE, BRAKE PADS TWICE, MACHINED ROTORS, REPLACED ROTORS, AND REPACKED HEEL BEARINGS, ALL OF THESE REPAIRS OCCURRED BETWEEN 17542 AND 32572 MILES. *SLC

Sep 11, 1996

THE INTERNAL SHIFT TUBE IN STEERING COLUMN SNAPPED AND NOW YOU CANNOT PUT THE VAN IN GEAR. THE ROTORS WARPED AND CAUSED ERRATIC BRAKING CONDITIONS.*AK

Aug 29, 1996

PURCHASED USED VEHICLE WITH NO WARRANTY, THE ROTOR HAD TO BE REPLACED WITHIN THE YEAR . PLEASE DESCRIBE .*AK

Aug 13, 1996

BRAKES MASTER CYLINDER FAILED, CAUSING LOSS OF BRAKES.

Jul 11, 1996

EQUIPPED W/ABS; FRONT BRAKES WARP AND REPLACED EVERY 5,000 MILES W/AFTER REPAIR, FRONT VIBRATES EXCESSIVELY. *AK

Jul 2, 1996

THE BRAKE DISC IS WARPED. PLEASE DESCRIBE .

Jun 1, 1996

BRAKES VIBRATE. *SD

May 16, 1996 Crash

BRAKES FAILED TO STOP VEHICLE. *AK

Apr 2, 1996

BRAKE LINE FLUID LEAKAGE, CAUSING TOTAL LOSS OF BRAKING. *AK

Apr 1, 1996 Crash

REAR END SWAYS WHILE DRIVING AND ATTEMPTING TO BRAKE, ON DRY AND WET SURFACES. *AK

Apr 1, 1996

BOLT THAT HOLDS BRAKE BOOSTER SHEARED OFF, CAUSING BRAKES TO FAIL. *AK

Mar 5, 1996

FRONT BRAKE ROTORS ARE WARPING, VEHICLE VIBRATES WHEN APPLYING BRAKES. *AK

Mar 5, 1996

FRONT BRAKE ROTORS ARE WARPING, VEHICLE VIBRATES WHEN APPLYING BRAKES. *AK

Nov 13, 1995

ABS, BRAKE FAILURE, REPLACEMENT OF MASTER CYLINDER 2 TIMES. TT

Nov 2, 1995

THE CALIPERS ARE STICKING AND THE ROTORS WERE WARPED AND THE VEHICLE HAS INCREASED STOPPING DISTANCE. TT

Nov 2, 1995

THE CALIPERS ARE STICKING AND THE ROTORS WERE WARPED AND THE VEHICLE HAS INCREASED STOPPING DISTANCE. TT

Sep 27, 1995

BRAKES MISADJUSTED. *SD

Sep 27, 1995

BRAKES MASTER CYLINDER REPLACED. *SD

Sep 27, 1995

BRAKE PADS AND SHOES REPLACED. *SD

Sep 27, 1995

REAR BRAKES REPAIRED. *SD

Aug 22, 1995

WAS DRIVING AND APPLY THE BRAKE LOCK UP HAVE ABS ANTI-LOCK BRAKE . TT

Aug 17, 1995

BRAKE CALIPERS FAILED TO RETRACT. *SKD

Aug 8, 1995

SCREECHING NOISE IN THE BACK IS AFFECTING THE BACK BRAKES. PLEASE DESCRIBE. TT

Jul 14, 1995 Crash

BRAKES FAILED ON LEFT SIDE OF VEHICLE CAUSING CONSUMER TO GO OFF THE MAIN ROAD DOWN INTO AN ENBANKMENT. *AK

Jun 12, 1995

BRAKE WARNING LIGHT FAILED.

May 31, 1995

REPLACED FRON BRAKE ROTOR. *AK

May 31, 1995

REAR ABS LIGHT COMES ON AT TIMES. *AK

May 22, 1995

REPLACED ROTORS 6 TIMES WHEN VEHICLE VIBRATDS OUT OF CONTROL. TT

May 22, 1995

FRONT BRAKE PADS FAILED, CAUSING PULSATION. *AK

May 22, 1995

FRONT BRAKE CALIPERS FAILED, RESULTING IN PULSATION. *AK

Apr 21, 1995

BRAKE PEDAL BROKE OFF. TT

Apr 6, 1995

ABS BRAKES FAILED. TT

Jan 27, 1995

ABS BRAKE FAILURE, CONTINUES WEAR OF FRONT DISC BRAKE ROTORS AND PADS, EXPERIENCED A VIBRATION IN FRONT END OF VEHICLE AND PEDAL FADES WHEN MAKING A STOP. TT

Jan 5, 1995

BRAKE PROBLEMS. *SKD