2022 FORD BRONCO Power Train Problems

Good afternoon! My car started having issues going in reverse before I received the recall notification. It would nearly stall out and happened a couple times prior to getting the notice. Once I got the notice, I reached out to the dealer to see if anything could be done and was told no, not yet. Now, months later, it has gotten so bad that I am having to leave my house when it's cool (it doesn't stall as bad when it's cool out), and park my car in a certain way each day to ensure that I can effectively leave work without my car stalling. What is worse is that now, on hot days, my car semi-stalls, when I am driving on toll roads or back country roads on the way home. It loses power or jerks. I have an hour commute each way and this is NOT okay. Frankly, it is very scary sometimes. I have reached out to the dealership to ask them if it's safe for me to drive my car or if there is something they could do and I am constantly told that there is no solution, I have to wait, and they "legally" cannot tell me that it is safe to drive my car. They offered the option to rent a car, but I would have to pay a minimum of $45 out of pocket, per DAY, and I cannot afford to do that! I am already paying $600 a month for this car, now they want me to pay an additional $1350-$1395 a month just so I can feel safe? This has been going on for roughly 7 months. Who knows how long a "solution" will take. 7 months x $1350 a month = I would be out almost $9500 on TOP OF my car payment with no end in sight. I feel like this is moving at a snails pace. The problem is getting worse and I am getting the run around. No help is being offered to make me feel safe driving this car! They seem annoyed when I ask about it (I have only reached out three times in the last 4 months). The recall even says that it could stall while driving. So, honestly, what is it going to take for me to not die in a crash when my car stops on a high-speed road? Seriously. What can be done?

RECALL REMEDY NOT AVAILABLE. Causing safety concerns while driving.

The contact owns a 2022 Ford Bronco. The contact stated that while attempting to accelerate, the vehicle hesitated. There was no warning light illuminated. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 40,000.

Mileage: 40,000

My 2022 Manual transmission has been making a scraping sound when cold since I bought it. I've had 2 dealerships not do anything about it and I feel for paying $65,000 for a vehicle, it shouldn't be making this noise and it could be a safety concern.

The contact owns a 2022 Ford Bronco. The contact stated that while driving at undisclosed speeds, the “Powertrain Malfunction - Reduced Power Fault” message was displayed and flickered on and off. The contact that the battery was losing the charge. The contact stated that the battery was at 70% charge. The contact related the failure to NHTSA Campaign Number: 24V683000 (Power Train, Electrical System). The vehicle was taken to the local dealer, where it was diagnosed and determined that the battery needed to be replaced. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 36,000.

Mileage: 36,000

Vehicle was shifted into 4L on a relative flat surface. Vehicle would not indicate successful transfer to 4L, just a blinking 4L indicator light and then a message to place vehicle in N and then pull forward. After unsuccessful attempt to engage 4L, tried to return to regular driving mode and vehicle would not. After turning car off and even disconnecting battery, vehicle would not function as expected. Returned to the vehicle and got a Powertrain Malfunction error and service message. Called Ford and had it shipped to Landers Ford in Southaven Mississippi and awaiting inspection.

UNKNOWN grinding sound when at idle or in/out of gear ( manual transmission) sounds like transfer case. Other owners of 2021-2023 broncos regardless of trim levels have heard this sound with their broncos as well (manual trans)

The contact owns a 2022 Ford Bronco. The contact stated that while the vehicle was parked on an incline, the vehicle unintendedly rolled backward. The steering assist warning light was illuminated. The vehicle was towed to the dealer but was not yet diagnosed. The contact related the failure to NHTSA Campaign Number: 23V070000 (Power Train). The dealer informed the contact that the vehicle was not included in the recall. The manufacturer was made aware of the failure and advised the contact to call the NHTSA Hotline for assistance. The failure mileage was approximately 23,000.

Mileage: 23,000

The contact owns a 2022 Ford Bronco. The contact stated that while reversing and attempting to accelerate, the brakes activated erroneously, and the vehicle stopped unintendedly. The contact also stated that at 68 degrees Fahrenheit or under, the vehicle failed to properly shift gears as intended. No warning lights were illuminated. The vehicle was taken to the dealer where it was diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to call the NHTSA Hotline for assistance. The failure mileage was approximately 75,000.

Mileage: 75,000

Manual transmission produces rotational grinding noises when ambient temperatures drop below 50F. Vehicle located in Florida, so any visit to Ford dealer to provide warranty service cannot find a problem. Any complaints on difficult shifting are ignored. This problem if left alone will result in catastrophic failure while driving and may lead to accident.

When starting engine cold if ambient temperatures are below 50F, scraping and grinding sound comes from manual transmission while in neutral, 1st or 2nd gear while clutch is engaged. After warming up noise is going away.

Car was in park and on a steep incline and rolled backwards. 6 months ago it rolled forwards when in a steep incline. The parking break was also set. It still rolled and I had to jump Back into the car and step in break I checked it was in park and the parking break was on. I went into the house and my car had rolled into the ditch.

Battery charge, over heated, failed power train, and failed 4x4 happened all within seconds of each other. We were on a 2 lane hwy where there was very little room to pull off the main road. It was Christmas Eve and we were about 60 miles from home. We had to pay around $400 dollars to have it towed home and it was freezing outside while we waited.

Ford is experiencing a problem under normal driving conditions on multi year Broncos (21' to current) that have very limited miles - with regards to the front pinion seal leaking badly (noticed during a routine oil change) and it appears to be IMHO a design flaw that not only impacts the seal but also the front differential, internal parts and possibly the axle. Any disruption to the drive train has the potential beyond just rendering the vehicle inoperable,..while driving in 2 or 4WD conditions, the impacts could be widespread. IMHO, Ford needs to look at the design and redesign and test. This has also happened multiple times on the same vehicle (from Bronco6G forum reports). In addition to the recall - Ford should immediately publish a TSB on this as wel

The contact owns a 2022 Ford Bronco. The contact stated that while stopped, the contact noticed that the vehicle would not move after it had gotten towed. the wrench and service engine warning light was illuminated. The vehicle was towed to a dealer to be diagnosed. The contact was informed that the failure was due to the transmission independently engaging and the transmission had overheated fluid, the transfer case had failed as well. The vehicle had been replaced. The manufacturer was not made aware of the failure. The failure mileage was approximately 10,000.

Mileage: 10,000

multiple lights on dash turned on also check engine light' loss of power and jerking of vehicle

Lost power while in drive. Car became unresponsive. No response to accelerator inputs. Engine light flashes and request to stop car, turn off, and restart. No power to get out of traffic, safely rolled of highway.

Drive shaft on the front driver side had a CV boot failure. 2021 Bronco already had a recall for the same failure but my vin isn’t covered under that recall. Reference number for previous recall is 22B27.

1st Issue: Antilock brake failure Brand new 2022 Bronco purchased mid Dec with around 2000 miles in February the brakes failed to stop with the pedal to the floor at traffic light and finally all 4 wheels locked up skidding into traffic. Luckily no accident. Repaired took 3 weeks to get the part. 2nd Issue: May 1st Powertrain malfunction at 3000 miles pulled up to a stop sign the engine shut off. Finally after 30 minutes the engine started back. Drove it straight to Ford Service dept. Telling me today the part they need is on indefinite backorder. Prior to the failure no lights came on, but the Ford Pass App showed them. Powertrain Malfunction, Antilock fault, Hill assist warning, and pre collision assist not available. Dealership thought is an app issue and couldn’t repair unless the lights came on. In both cases the warning lights came on after the fact.

New Ford Bronco with a 7-speed manual has transmission scraping noises.

Rear differential seal failure causing gear oil to leak out. Transmission failure of 5th gear to 6th gear synchro. The failure of the seal could have lead to on road failure of vehicle, luckily the vehicle was parked when leaking started. Transmission issue causes grinding of synchro leading to possible failure. The dealer has fixed both issues for now. No warning for either failure.

I have a 2022 Ford Bronco with a manual transmission. My Bronco was recently in the shop from 12.22.22-01.23.24 for service on the transmission due to the grinding noise I was hearing. Dealer notes- "Cause 7107 222371A 2021-2022 Bronco Manual Transmission: Replace the 5th and 6th Gear Synchronizer Rings, Includes Time To Remove And Install The Transmission". It's now 2.25.23 and I have an appointment with the dealer again due to a grinding noise & shifting issues.

Flat Towing 2022 Ford Bronco Raptor with 3.0 V6 engine. After connecting my Bronco to the motorhome and putting it in the tow mode the following will occur. About 45 mins after turning the ignition off and closing the doors the EBB (Electronic Brake Boost) in the Bronco shuts down leaving the Bronco without any brake boost and leaves the supplemental brake system ineffective. When first connecting the Bronco to the motorhome the brake boost is active and the supplemental brake system must be set to match, or it will lock up the brakes on the Bronco when you stop. After the boost shuts down the supplemental brake system cannot apply enough force to the Bronco brakes to assist in stopping and all at once it takes a much greater distance to stop the motorhome than it did when the boost was working.

I am part of a large number of individuals ~200+ documented experiencing scraping noises in our 7 speed manual transmissions. Most of us can't get service done due to part supply issues and labor shortages. The bigger concern is FORD is replacing same parts that are being damaged which doesn't address the root cause of the issue and its not solving problem because it comes back shortly after service. The noise is mostly only heard in temps below 50*f per FORD TSB 22-2371. People are complaining that regardless of new transmissions and TSB service the noise still comes back while most of us are waiting months to even get the repairs performed. There has been no official resolutions. The noise is a safety concern in that if the transmission fails a bronco filled with a family could be stuck in a dangerous situation unable to move the vehicle in gear on the highway or similar situation along with these are brand new people complaining day 1 they bring these 7 speed manual transmission models home on 21s, 22's and now 23's. FORD just keeps sending them to customers with same defective transmissions we have and the problem is growing quickly also since it is winter and more are out there the number is growing quicker. I have tons of videos, documentation and a community of 200 plus individuals who own 7MT Broncos with the issue. I have spreadsheets from the community of builds and user names as well as photos of internal damage and reports of noise coming back. Very good documentation. please take this seriously. [XXX] links to all documentation in the community. https://www.bronco6g.com/forum/threads/is-your-7mt-manual-transmission-making-grinding-scraping-noise-too-video-and-all-resources-for-rotational-scraping-noise-in-the-7mts.63324/ INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

2022 Ford Bronco that I've owned for about 2-3 weeks. Started it up and went to drive off this morning, and I received a '"Check 4x4" error, followed by "Service Vehicle Soon". This ultimately has locked the vehicle into 4WD-High and makes it not only more difficult to drive, but is also prematurely wearing tires as it's driven and adding a lot of unnecessary stress to the vehicle as corners are taken. I've taken it to the local Ford dealership, where they weren't able to pull any useful codes or information for a quick fix unfortunately. As I've researched into this further, this sounds like a frequently occurring issue; wherein a problem with an axle solenoid or a powertrain control module seems likely blames.

The contact owns a 2022 Ford Bronco. The contact stated while driving approximately 5 MPH and attempting to shift the manual transmission from first to second gear, the transmission failed, and the clutch went to the floorboard. The contact stated no warning light was illuminated. The contact had the vehicle towed to a local dealer where it was diagnosed and determined that the clutch had burned, and the transmission needed to be replaced. The vehicle was not repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 4,500.

Mileage: 4,500

Bronco has less than 43 miles. Took vehicle on highway and went to go pass a semi and the vehicle lost all power. This could of caused a wreck if there was someone behind me trying to pass the semi as well. Took back to the Dealership and the turbo failed on my brand new Bronco. Please see Bronco6G for someone who is logging a list of other members that had similar issues. https://www.bronco6g.com/forum/threads/2-3-2-7-failed-turbo-list-7-counting-slowly-working-on-list.59162/

Powertrain malfunction. Decreased power sent to powertrain. No turbocharge activation. Minimal acceleration, got up to only 45 on highway. Check engine light on, followed by Turbocharge wastegate malfunction. 6500 miles, 4 months old. 2.7L engine. Daily driver awaiting dealer service appointment. Not drivable.

The contact owns a 2022 Ford Bronco. The contact stated that while driving at an undisclosed speed, the vehicle made abnormally loud knocking sounds. The vehicle was towed to the dealer where it was diagnosed with metal shavings in the engine oil and filter. The dealer performed an oil change and informed the contact that the two transmission pumps and the engine needed to be replaced. The vehicle was not repaired and remained at the dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 60.

Mileage: 60

my vehicle lost power on the GW bridge in NYC. It has less than 1000 miles and the power, driving at 60 mph just died. To add insult to injury Ford (24hr roadside assistance told me that there were no tow truck available at this time). When my car was finally towed, vis a vie a 3rd party, to the nearest dealership, I was told that because I didnt buy my car there, there was nothing I could do but wait a "few weeks". Ford 24 hr road side assistance really left me out to dry. I wish and am looking for ways to sue them. Luckily, my responsible dealer at Lester Glenn Ford on Rt 35 was able to assist and is making every accommodation to help. Thank goodness for them and their restless souls for helping with this. I literally have less than 1000 miles on the Badlands 2.7 V6, and when this happened, I didnt know what to do. Disappointing. But Lester Glenn is so far amazing at the response.

Mileage: 977

Engine comes and goes, Wastegate gets stuck