High Severity Issue
This component has been associated with crashes, fires, or deaths.
This Problem Across All Years
I OWN A 2001 F250 FORD WITH AN 5.4L GAS ENGINE . THE REAR PASSENGER SIDE SPARK PLUG BLEW OUT BREAKING IGNITION COIL CAUSING SMALL FIRE . THE THREADS WERE GONE AND HEADS MUST BE REPLACED ON VEHICLE. *TR
I OWN A 2001 F250 FORD WITH AN 5.4L GAS ENGINE . THE REAR PASSENGER SIDE SPARK PLUG BLEW OUT BREAKING IGNITION COIL CAUSING SMALL FIRE . THE THREADS WERE GONE AND HEADS MUST BE REPLACED ON VEHICLE. *TR
WHILE DRIVING UNDER NORMAL CONDITIONS, THE #2 SPARK PLUG BLEW OUT OF THE HEAD AND STRIPPED OUT THE THREADS MAKING IT IMPOSSIBLE TO REINSTALL THE SPARK PLUG WITHOUT HAVING MAJOR ENGINE WORK DONE. THIS IS THE SECOND OCCURRENCE IN THIS ENGINE. I HAVE SINCE BEEN INFORMED THAT THIS IS A COMMON OCCURRENCE AND SHOULD HAVE BEEN FIXED BEFORE THE HEADS WERE PUT INTO PRODUCTION. THE FORD DEALERSHIP WANTS APPROXIMATELY $3000.00 TO REPLACE THE HEADS. I HAVE USED AN AFTERMARKET REPAIR KIT APPROVED BY, BUT NOT USED BY FORD. REMOVED PART IS AVAILABLE FOR INSPECTION. I AM LOSING COUNTLESS HOURS OF WORK TIME, I AM SELF-EMPLOYED, AND OVER $100.00 IN TOWING EXPENSES. *TR
WHILE DRIVING UNDER NORMAL CONDITIONS, THE #2 SPARK PLUG BLEW OUT OF THE HEAD AND STRIPPED OUT THE THREADS MAKING IT IMPOSSIBLE TO REINSTALL THE SPARK PLUG WITHOUT HAVING MAJOR ENGINE WORK DONE. THIS IS THE SECOND OCCURRENCE IN THIS ENGINE. I HAVE SINCE BEEN INFORMED THAT THIS IS A COMMON OCCURRENCE AND SHOULD HAVE BEEN FIXED BEFORE THE HEADS WERE PUT INTO PRODUCTION. THE FORD DEALERSHIP WANTS APPROXIMATELY $3000.00 TO REPLACE THE HEADS. I HAVE USED AN AFTERMARKET REPAIR KIT APPROVED BY, BUT NOT USED BY FORD. REMOVED PART IS AVAILABLE FOR INSPECTION. I AM LOSING COUNTLESS HOURS OF WORK TIME, I AM SELF-EMPLOYED, AND OVER $100.00 IN TOWING EXPENSES. *TR
WAS DRIVING MY 2001 FORD E250 VORTEC V8 AT APPROX. 30 MPH WHEN A SPARK PLUG BLEW OUT OF THE ENGINE. AN HOUR AND A HALF AWAY FROM HOME , IN A NOT SO GOOD AREA OF TOWN. I WAS LEFT STRANDED. 120,000 MILES ON ODOMETER. *TR
WAS DRIVING MY 2001 FORD E250 VORTEC V8 AT APPROX. 30 MPH WHEN A SPARK PLUG BLEW OUT OF THE ENGINE. AN HOUR AND A HALF AWAY FROM HOME , IN A NOT SO GOOD AREA OF TOWN. I WAS LEFT STRANDED. 120,000 MILES ON ODOMETER. *TR
I OWN A 2001 FORD E250 VAN. THIS VAN HAS BEEN A RELIABLE VEHICLE AND MAINTENANCE HAS BEEN EASY AND PREDICTABLE. HOWEVER TODAY THE THIRD SPARK PLUG ON THE PASSENGER SIDE BLEW OUT OF THE CYLINDER HEAD. THOUGH IT WAS A EXHAUST LEAK AT FIRST BECAUSE OF THE SOUND. I PULLED OF THE FREEWAY AND OPENED THE ENGINE COVER. AT THIS POINT I RESTARTED THE ENGINE TO FIND THE EXHAUST LEAK. A LARGE FLAME IMMEDIATELY BEGAN BURSTING OUT OF THE OPEN SPARK PLUG HOLE. ALTHOUGH I WAS ABLE TO TURN THE ENGINE OFF QUICKLY THIS SCARED ME CONSIDERABLY AS I KNOW THEIR ARE FUEL LINES THAT RUN RIGHT BY THE SPARK PLUG. I HAD IT TOWED FROM THEIR TO A SHOP. I HAVE RESEARCHED THIS AND FOUND THAT IT IS A COMMON PROBLEM WITH MANY OF FORDS ENGINES. I EVEN FOUND CASES WERE CARS HAD BEEN DESTROYED BY FIRE AS A RESULT. IT CONCERNS ME THAT THERE HAS BEEN NO RECALL. I DO NOT EXPECT WARRANTY FROM FORD FOR A VEHICLE THIS OLD. HOWEVER THIS SEEMS TO BE A POTENTIALLY LIFE THREATENING PROBLEM AND I WOULD THINK THAT MERITS A RECALL. I HAVE A THREE YEAR OLD DAUGHTER THAT RIDES IN HER CAR SEAT NEXT TO ME IN THE VAN AT TIMES. THAT CAR SEAT IS LESS THAN TWO FEET FROM THE SPARK PLUG IN QUESTION. SEPARATED ONLY BY A THIN ENGINE COVER. AGAIN I AM REALLY QUITE AMAZED THAT THIS HAS NOT RESULTED IN A RECALL. *TR
I OWN A 2001 FORD E250 VAN. THIS VAN HAS BEEN A RELIABLE VEHICLE AND MAINTENANCE HAS BEEN EASY AND PREDICTABLE. HOWEVER TODAY THE THIRD SPARK PLUG ON THE PASSENGER SIDE BLEW OUT OF THE CYLINDER HEAD. THOUGH IT WAS A EXHAUST LEAK AT FIRST BECAUSE OF THE SOUND. I PULLED OF THE FREEWAY AND OPENED THE ENGINE COVER. AT THIS POINT I RESTARTED THE ENGINE TO FIND THE EXHAUST LEAK. A LARGE FLAME IMMEDIATELY BEGAN BURSTING OUT OF THE OPEN SPARK PLUG HOLE. ALTHOUGH I WAS ABLE TO TURN THE ENGINE OFF QUICKLY THIS SCARED ME CONSIDERABLY AS I KNOW THEIR ARE FUEL LINES THAT RUN RIGHT BY THE SPARK PLUG. I HAD IT TOWED FROM THEIR TO A SHOP. I HAVE RESEARCHED THIS AND FOUND THAT IT IS A COMMON PROBLEM WITH MANY OF FORDS ENGINES. I EVEN FOUND CASES WERE CARS HAD BEEN DESTROYED BY FIRE AS A RESULT. IT CONCERNS ME THAT THERE HAS BEEN NO RECALL. I DO NOT EXPECT WARRANTY FROM FORD FOR A VEHICLE THIS OLD. HOWEVER THIS SEEMS TO BE A POTENTIALLY LIFE THREATENING PROBLEM AND I WOULD THINK THAT MERITS A RECALL. I HAVE A THREE YEAR OLD DAUGHTER THAT RIDES IN HER CAR SEAT NEXT TO ME IN THE VAN AT TIMES. THAT CAR SEAT IS LESS THAN TWO FEET FROM THE SPARK PLUG IN QUESTION. SEPARATED ONLY BY A THIN ENGINE COVER. AGAIN I AM REALLY QUITE AMAZED THAT THIS HAS NOT RESULTED IN A RECALL. *TR
I STARTED TO HEAR EXHAUST NOISE ON MY 2001 FORD F250 SUPER DUTY WITH A V10 ENGINE WITH ONLY 53,000 MILES. IN CHECKING, I FOUND THAT THE BOLTS THAT WERE HOLD THE EXHAUST MANIFOLD TO THE ENGINE WERE BREAKING OFF AT THE CYLINDER HEAD. 6 OUT OFF 10 CYLINDERS HAD BROKEN BOLTS AND THE OTHER 4 WERE NEAR BREAKING. THERE IS A DANGER OF FIRE IN THE ENGINE DUE TO THE HOT EXHAUST GASES. THE REPAIR IS VERY EXPENSIVE DUE TO HAVING TO REMOVE THE BOLT STUDS STILL IN THE ENGINE HEAD WITHOUT DOING ANY DAMAGE . *TR
I STARTED TO HEAR EXHAUST NOISE ON MY 2001 FORD F250 SUPER DUTY WITH A V10 ENGINE WITH ONLY 53,000 MILES. IN CHECKING, I FOUND THAT THE BOLTS THAT WERE HOLD THE EXHAUST MANIFOLD TO THE ENGINE WERE BREAKING OFF AT THE CYLINDER HEAD. 6 OUT OFF 10 CYLINDERS HAD BROKEN BOLTS AND THE OTHER 4 WERE NEAR BREAKING. THERE IS A DANGER OF FIRE IN THE ENGINE DUE TO THE HOT EXHAUST GASES. THE REPAIR IS VERY EXPENSIVE DUE TO HAVING TO REMOVE THE BOLT STUDS STILL IN THE ENGINE HEAD WITHOUT DOING ANY DAMAGE . *TR
TL*THE CONTACT OWNS A 2001 FORD E-250. WHILE DRIVING 15 MPH A POPPING SOUND WAS HEARD. THE CONTACT OPENED THE HOOD, BUT WAS UNABLE TO LOCATE THE SOUND. THE MECHANIC INSPECTED THE VEHICLE AND NOTICED A SPARK PLUG WAS BLOWN OUT OF THE CYLINDER. THE MECHANIC REPAIRED THE THREAD IN THE CYLINDERS WITH AN INSERT KIT. THERE HAVE BEEN NO OTHER FAILURES SINCE THE REPAIR. THE CURRENT MILEAGE WAS 83,000, AND FAILURE MILEAGE WAS 70,000. *AK THE CONSUMER PROVIDED THE REPAIR INVOICE FOR THE VEHICLE. UPDATED 08/03/07 *TR
TL*THE CONTACT OWNS A 2001 FORD E-250. WHILE DRIVING 15 MPH A POPPING SOUND WAS HEARD. THE CONTACT OPENED THE HOOD, BUT WAS UNABLE TO LOCATE THE SOUND. THE MECHANIC INSPECTED THE VEHICLE AND NOTICED A SPARK PLUG WAS BLOWN OUT OF THE CYLINDER. THE MECHANIC REPAIRED THE THREAD IN THE CYLINDERS WITH AN INSERT KIT. THERE HAVE BEEN NO OTHER FAILURES SINCE THE REPAIR. THE CURRENT MILEAGE WAS 83,000, AND FAILURE MILEAGE WAS 70,000. *AK THE CONSUMER PROVIDED THE REPAIR INVOICE FOR THE VEHICLE. UPDATED 08/03/07 *TR
WHILE DRIVING 40 MPH DRIVER HEARD A LOUD POPPING NOISE COMING FROM THE FRONT. SUDDENLY THE VEHICLE STALLED. THE DRIVER WAS ABLE TO RESTART THE VEHICLE, AND DROVE IT TO A DEALER FOR INSPECTION. *AK FORD ONLY REPLACED THE PASSENGER SIDE CYLINDER HEAD WHICH LEFT THE DRIVERS SIDE CYLINDER HEAD AT RISK. *SC *JB
WHILE DRIVING 40 MPH DRIVER HEARD A LOUD POPPING NOISE COMING FROM THE FRONT. SUDDENLY THE VEHICLE STALLED. THE DRIVER WAS ABLE TO RESTART THE VEHICLE, AND DROVE IT TO A DEALER FOR INSPECTION. *AK FORD ONLY REPLACED THE PASSENGER SIDE CYLINDER HEAD WHICH LEFT THE DRIVERS SIDE CYLINDER HEAD AT RISK. *SC *JB
NO KNOWLEDGE OF ANYTHING WRONG. A GRINDING NOISE STARTED, TOOK IT TO THE FORD DEALERSHIP THAT DAY, NOW WE NEED A NEW TRANSMISSION. THIS VAN HAS ONLY 70,000 MILES ON IT. THIS SHOULD NOT HAVE HAPPENED. *AK
THIS VAN'S MOTOR CEASED UP FOR NO REASON ACCORDING TO THE DEALERSHIP. THERE WAS PLENTY OF OIL. THIS SHOULD NOT HAVE HAPPENED FOR THIS VAN HAS 72,000. JUST OUT OF WARRANTY.*AK
NO KNOWLEDGE OF ANYTHING WRONG. A GRINDING NOISE STARTED, TOOK IT TO THE FORD DEALERSHIP THAT DAY, NOW WE NEED A NEW TRANSMISSION. THIS VAN HAS ONLY 70,000 MILES ON IT. THIS SHOULD NOT HAVE HAPPENED. *AK
THIS VAN'S MOTOR CEASED UP FOR NO REASON ACCORDING TO THE DEALERSHIP. THERE WAS PLENTY OF OIL. THIS SHOULD NOT HAVE HAPPENED FOR THIS VAN HAS 72,000. JUST OUT OF WARRANTY.*AK
CONSUMER PURCHASED VEHICLE NEW ON 04/30/01. WHILE DRIVING ON A DAILY BASIS, CONSUMER WOULD EXPERIENCE NAUSEA, BURNING EYES, SEVERE HEADACHES AND STOMACH CRAPS. PHYSICIAN DIAGNOSED CONSUMER WITH CARBON MONOXIDE POISONING. DEALER DIAGNOSED AND REPLACED EGR VALVE AS CAUSE OF ILLNESS. CONSUMER BELIEVES THAT EGR VALVE IS LEAKING AGAIN, BECAUSE SYMPTOMS HAVE RESURFACED. TS
CONSUMER PURCHASED VEHICLE NEW ON 04/30/01. WHILE DRIVING ON A DAILY BASIS, CONSUMER WOULD EXPERIENCE NAUSEA, BURNING EYES, SEVERE HEADACHES AND STOMACH CRAPS. PHYSICIAN DIAGNOSED CONSUMER WITH CARBON MONOXIDE POISONING. DEALER DIAGNOSED AND REPLACED EGR VALVE AS CAUSE OF ILLNESS. CONSUMER BELIEVES THAT EGR VALVE IS LEAKING AGAIN, BECAUSE SYMPTOMS HAVE RESURFACED. TS