2005 FORD E-350 Electrical System Problems

TL* THE CONTACT OWNS A 2005 FORD E-350. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE FAILED. THE CONTACT REPLACED THE CONTROL MODULE, BUT THE FAILURE CONTINUED. UPON INSPECTION, THE CONTACT DETERMINED THAT THE FUEL INJECTION CONTROL MODULE WIRE HARNESS FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS 90,000.

Mileage: 90,000

THIS BUS IS OWNED BY FIRST BAPTIST CHURCH OF GRANT, AL. ABOUT ONE YEAR AGO WE STARTED HAVING TIMES WHEN THE BUS WOULD CRANK BUT NOT START. OUR MECHANIC HAS CHECKED IT FOUR DIFFERENT TLIMES, HOWEVER, EVERY TIME EXCEPT THIS TIME (5TH TIME) IT STARTED WHEN HE WENT TO CHECK IT. THIS TIME WE WERE TAKING OUR SENIORS ON A TRIP, BUT WHEN WE WENT TO CRANK IT, IT CRANKED BUT WOULD NOT START. WE HAD IT TOWED TO WOODY ANDERSON FORD IN HUNTSVILLE, AL. I SPOKE WITH THE TRUCK SERVICE MANAGER TODAY AND HE TOLD ME THE ENGINE WIRING HARNESS WAS BAD. THIS BUS ONLY HAS 30,000 MILES ON IT. IT HAS BEEN AT WOODY ANDERSON FORD 4 DAYS. I KNOW RECALLS ARE BASED ON THE VIN NUMBER PRIMARILY. THIS IS A LIKE NEW BUS AND ALREADY HAD TO REPLACE THE FUEL INJECTORS, TURBO CHARGER, AND A COUPLE OF DIFFERENT SENSORS. ANYONE WITH ANY COMMON SENSE KNOWS THAT IT IS NOT NORMAL FOR AN ENGINE WIRING HARNESS TO GO BAD. FORD MOTOR COMPANY NEEDS TO BE HELD ACCOUNTABLE AND RESPONSIBLE FOR REPLACING AN ENGINE COMPONENT THAT SHOULD LAST AS LONG AS YOU OWN THE VEHICLE. THERE IS A RECALL ON SOME VEHICLES WITH A 6.0L DIESEL ENGINE WITH PROBLEMS LIKE OURS, IT IS RECALL # 05S34. THE FORD DEALERSHIP SAID IT WOULD COST $3000.00 TO REPLACE THE WIRING HARNESS. THIS SHOULD BE A FORD MOTOR COMPANY PROBLEM. THANKS FOR READING AND CONSIDERING MY COMPLAINT. ANY HELP WOULD BE GREATLY APPRECIATED. MY NAME IS STEVE STANFIELD. I AM THE PASTOR. MY EMAIL IS [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Mileage: 30,000

I HAD AN ISSUE WITH THE VEHICLE HAVING A SUDDEN MISS FROM THE ENGINE WHILE ON THE FREEWAY. SATURDAY THE SPARKPLUGS AND ONE COIL PACK WAS REPLACED. THE VEHICLE WAS NEXT DRIVEN ON SUNDAY EVENING WHERE APPROX. 1/2 MILE FROM THE HOME THE VEHICLE SHUT OFF WITHOUT ANY POWER TO THE STEERING AND BRAKES. INSTRUMENTS LIGHTS WERE STILL WORKING BUT DROPPED TO THE OFF POSITION. I OPENED THE HOOD AND SMELLED ELECTRICAL FUMES, NOT BEING ABLE TO SEE WHAT WAS WRONG, I DISCONNECTED THE BATTERY WITH A PAIR OF CHANNELOCKS. THE VEHICLE WAS TOWED HOME AND I BEGAN TO INVESTIGATE THE ISSUE. I FOUND THAT THE PCM/ECM HAD BEEN RENDERED PERMANENTLY NONFUNCTIONAL CAUSING THE VEHICLE SHUT OFF. THE WIRING HAD A 1.5" BY 2" & 3/4" DEEP BURNT/MELTED AREA ON A ROUGHLY 2" ROUND HARNESS. I FURTHER FOUND THAT THE MAIN WIRING HARNESS FROM THE PCM/ECM IN THE FACTORY INSTALLED POSITION HAD BEEN RUBBING FOR SOME TIME ON AN EXHAUST COMPONENT WRAPPED WITH FIBERGLASS. THE PLASTIC WRAPPING AND METAL WRAPPING WAS OBVIOUSLY BREACHED AND EXPOSED THE WIRING TO BE GROUNDED TO THE EXHAUST COMPONENT AND ALSO WAS THE FIBERGLASS ON THE EXHAUST COMPONENT HAD WORN OFF EXPOSING BARE HEATED METAL. THE EXCESSIVE HEAT HELPED TO MELT INTO THE WIRING AND NO FUSES WERE BLOWN. THE PROTECTION HAD BEEN INADEQUATE TO PROVIDE A SAFE OPERATION OF THE VEHICLE. THE ENGINE IS A 5.4L GASOLINE WHICH THE SEALED FUEL SOURCE IS APPROX. 1 FT. AWAY. I THINK ANY OF THE E-SERIES VANS THAT YEAR NEED TO BE INSPECTED BECAUSE OF STALLING AND FIRE ISSUES. I AM A 6'2 230 LB PERSON AND HAD DIFFICULTY SLOWING THE VEHICLE ON A VACANT STREET, STEERING WASN'T AS BAD BUT REQUIRED ADEQUATE FORCE. I DO HAVE PHOTOS OF THE HARNESS AND EXHAUST COMPONENT. THE ECM/PCM IS ROUGHLY $1200.00 AND THE WIRING HARNESS IS AROUND $670.00 BEFORE ANY LABOR OR TECHNICAL COSTS. I WILL INSPECT ALL THE OTHER WIRE LOCATIONS FOR OTHER ISSUES. *TR

Mileage: 155,000

TL* THE CONTACT OWNS A 2005 FORD E350. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 MPH, THE VEHICLE SUDDENLY STALLED. THE CONTACT REPLACED THE BATTERY AND WAS ABLE TO RESTART THE VEHICLE. THE CONTACT ALSO STATED THAT HE HAD TESTED THE BATTERY BEFORE THE VEHICLE STALLED AND IT WAS OPERATING NORMALLY. THE CONTACT STATED THE INTERNAL CONNECTION TO THE POST OF THE BATTERY CAUSED THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 35,000. ...UPDATED 01/25/12 *BF

Mileage: 35,000

FORD 2005 E350 DIESEL BOTH NEW STILL UNDER WARRANTY BREAKDOWN OVER A DOZEN TIMES WOULDN'T START SOMETIMES AFTER 20 MIN. TRYING IT STARTS ROADSIDE ASSISTANCE. TOW IT 5 TIMES TO DIFFERENCE FORD CERTIFIED TECHNICIAN THEY CHANGE PARTS BUT SAME PROBLEM IT STALL ONCE MY DAD HIT A PARKED TRUCK DAMAGE HOOD AND FENDER I CAN CONTACTED FORD MANY TIMES I GOT TWO LETTERS FROM (WE ARE NOT DOING ANYTHING FOR YOU ) I PAID $35 K W/EXTENDED WARRANTY AND STILL MAKING PAYMENTS I AM VARY UPSET. *JB

Mileage: 23,000

TL*THE CONTACT OWNS A 2005 FORD E-350. THE CONTACT STATED THAT THE VEHICLE STALLED ON THREE OCCASIONS. ON THE FIRST OCCASION, HE TOOK THE VEHICLE TO THE DEALER, BUT THEY WERE UNABLE TO DETERMINE THE CAUSE OF FAILURE. ON THE SECOND OCCASION, THE VEHICLE FAILED TO RESTART AND WAS TOWED TO THE DEALER. THE CAM SENSOR WAS REPLACED. THE VEHICLE STALLED THE FOLLOWING DAY AND WAS TOWED TO THE DEALER ONCE AGAIN. THE VEHICLE STARTED THE FOLLOWING DAY WITHOUT INCIDENT. THE VEHICLE WAS STILL AT THE DEALER AS OF JULY 27, 2007. THE DEALER STATED THAT RECALL NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING) DID NOT APPLY TO HIS VEHICLE. THE CONTACT STATED THAT THE VEHICLE HAS NO THROTTLE RESPONSE BEFORE THE STALLING OCCURS. DURING STALLING, THE VEHICLE LOST ALL POWER AND WAS DIFFICULT TO STEER AND BRAKE. ALL OF THE LIGHTS ON THE INSTRUMENT PANEL ILLUMINATED DURING THE FAILURE. THE VIN AND SPEED WERE UNKNOWN. THE CURRENT MILEAGE WAS 104,000 AND FAILURE MILEAGE WAS 101,000.

Mileage: 101,000

6.0 POWER STROKE, MANY PROBLEMS SINCE NEW . PURCHASED IN AUG, 05 *JB

Mileage: 29,000

2005 FORD E-350 HAD ALTERNATOR PROBLEMS, A SHORT IN THE DASHBOARD WIRING AND CHECK ENGINE LIGHT ILLUMINATED. *KB *NM

Mileage: 12,650

2005 FORD E-350 HAD A WIRING HARNESS DEFECT WHICH CAUSED THE VEHICLE TO RUN TROUGH. THE SERPENTINE BELT WAS REPLACED, THE CHECK ENGINE LIGHT ILLUMINATED AND THE ENGINE HAD TO BE REBUILT. *KB *NM

Mileage: 5,050

2005 FORD E-350 HAD ALTERNATOR PROBLEMS, THE A/C COMPRESSOR HAS BEEN REPLACED TWICE, THE ENGINE WAS REBUILT AND CHECK ENGINE LIGHT ILLUMINATED. *KB *NM

2005 FORD E-350 VALVE ASSEMBLY MODULATOR PROBLEMS, CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

Mileage: 12,881

2005 FORD E-350 CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

2005 FORD E-350 CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

2005 FORD E-350 ALTERNATOR FAILED, CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

Mileage: 11,672

2005 FORD E-350 ALTERNATOR FAILED, CHECK ENGINE LIGHT ILLUMINATED. *KB *JB

Mileage: 11,672

DT*: THE CONTACT STATED THE VEHICLE STALLED WHILE TRAVELING 40 MPH ON 07/12/06. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP WHO DETERMINED THAT THE ALTERNATOR WAS DAMAGED AND HAD TO BE REPLACED. HOWEVER THE ALTERNATOR WAS REPLACED UNDER WARRANTY BY THE DEALER. WHEN THE VEHICLE WAS PICKED UP FROM THE DEALER ON 07/21/06, A BAD SMELL BEGAN ESCAPING FROM THE AIR CONDITIONING UNIT. THE INDEPENDENT REPAIR SHOP DETERMINED THAT THE AIR COMPRESSOR SYSTEM SEIZED AND ALSO NEEDS TO BE REPLACED.

Mileage: 16,780

DT: THE VEHICLE IS NEW AND IT COMPLETELY SHUT OFF IN THE MIDDLE OF THE ROAD. CONTACTED FORD , AND THE VEHICLE IS AT THE DEALERSHIP NOW. THEY HAVE NOT COMMUNICATED WHAT IWASWRONG WITH THE VEHICLE. THIS HAPPENED ON AUGUST 15, 2005. THERE WAS NO NOISE OR LIGHTS THAT CAME ION N THE VEHICLE BEFORE IT SHUT OFF. *AK

Mileage: 5,000

2005 FORD E-350 AMBULANCE HAD A TOTAL ENGINE FAILURE WHILE DRIVING TO A 911 CALL. THE FORD DEALERSHIP SERVICE CENTER DIAGNOSED A FAILURE IN THE WIRING HARNESS AS THE CAUSE AND REPLACED IT UNDER WARRANTY. THE PROBLEM WAS FORCED TO RECUR 2 TIMES BEFORE IT COULD BE DETERMINED WHAT WAS WRONG. THIS VEHICLE ALSO SUFFERED A FAILURE OF THE AC SYSTEM, AGAIN REPLACED UNDER WARRANTY. THIS IS COMPLIANT #4 OF 6. ALL OF THE 2005 FORD AMBULANCES WE PURCHASED HAVE SUFFERED TOTAL ENGINE FAILURES FROM EITHER THE OIL PUMPS OR THE WIRING HARNESS SYSTEMS. 3 OF 6 HAVE HAD THE AC SYSTEMS REPLACED AS WELL. FORD IS UNWILLING TO REPLACE THESE PARTS ON THE OTHER UNITS UNTIL THEY FAIL. THEY ARE PLACING NUMEROUS LIVES IN EXTREME JEOPARDY AND REFUSE TO ADMIT THERE ARE MAJOR PROBLEMS WITH THE 6.0 L DIESEL ENGINE IN THE 2005 SERIES AMBULANCE CHASSIS. *NM