2004 FORD E-450 Problems & Recalls
Detailed safety information and owner complaints
Problem Breakdown
Compare to Other Years
Common Problems
THE component system addressed, which is available for inspection, is the propane line routed through a jagged torched hole in the vehicle main frame; location is left-rear frame extension. Pictures are available. IF piping is allowed to remain, the propane line will sustain a propane leak with con...
My box truck caught on fire, fire started at the plug in receptacle that keeps the glow plug warm and spread from there. Luckily my across the street neighbor helped put out the fire temporarily with 2 of his fire extinguisher until the fire truck arrived, otherwise it would have been a major catast...
I WAS DRIVING MY RV DOWN THE FREEWAY WHEN THE INSIDE DUAL BLEW OUT ON THE PASSENGER SIDE OF THE VEHICLE. BEFORE THE TIRE BLEW OUT I NOTICED A VIBRATION ON THE PASSENGER SIDE OF THE RV. A FEW MOMENTS LATER THE TIRE BLEW OUT AND THE TREAD CAME OFF COMPLETELY LEAVING ONLY THE SIDE WALLS. I DO NOT REM...
Mileage: 23,425
TL* THE CONTACT OWNS A 2004 FORD E-450. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V782000 (EQUIPMENT). THE MANUFACTURER WAS CONTACTED AT 1-855-262-3540 APPROXIMATELY TWO MONTHS AGO. THE CONTACT LEFT A VOICEMAIL FOR A CALL BACK, BUT DID NOT RECEIVE A RESPONSE. THE CONTACT FELT THA...
TL* THE CONTACT OWNS A 2004 FORD E-450. THE CONTACT STATED THAT WHILE DRIVING AT 30 MPH, THE VEHICLE STALLED. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE. IN ADDITION, THE VEHICLE FAILED TO START INTERMITTENTLY. THE VEHICLE WAS TAKEN TO A DEALER MULTIPLE TIMES. THE TECHNICIAN DIAGNOSED THAT THE PO...
Mileage: 119,000
AVI FOODSYSTEMS VEHICLE # [XXX] IS A DANGER ON THE ROAD IT IS NOT FEDERALLY INSPECTED AND YOU CAN SEE THE TRUCK IS A HAZARD. I FEEL BAD FOR THE DRIVER EVERYTIME I SEE HER COME TO OUR ACCOUNT. SHE IS RISKING HER LIFE DRIVING THAT VEHICLE. THIS TRUCK HAS OHIO PLATES AND IS IN ERIE,PA I WANTED TO INF...
AVI FOODSYSTEMS VEHICLE # [XXX] IS A DANGER ON THE ROAD IT IS NOT FEDERALLY INSPECTED AND YOU CAN SEE THE TRUCK IS A HAZARD. I FEEL BAD FOR THE DRIVER EVERYTIME I SEE HER COME TO OUR ACCOUNT. SHE IS RISKING HER LIFE DRIVING THAT VEHICLE. THIS TRUCK HAS OHIO PLATES AND IS IN ERIE,PA I WANTED TO INF...
BFG COMMERCIAL T/A TIRE (215/85 R16) BLEW OUT AND HAD TOTAL TREAD SEPARATION CAUSING SOME VEHICLE DAMAGE. TIRE WAS UNDER 5 YEARS OLD PER DOT DATE CODE, UNDER 15K MILES, HAD GOOD TREAD, NO INDICATION OF DAMAGE. NO KNOWN IMPACT WITH ANY ROAD DEBRIS, BLOW OUT OCCURRED WHILE TRAVELING UNDER 55 MPH. VERY...
TL* THE CONTACT OWNS A 2004 FORD E-450. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE BRAKES SUDDENLY ENGAGED INDEPENDENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. THE MECHANIC STATED THAT THE ALUMINUM PUCKS IN THE BRAKING SYSTEM EXPANDED WHEN HEATED, CAUSI...
Mileage: 30,000
TL* THE CONTACT OWNS A 2004 FORD E450 SD. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE BRAKES WOULD SEIZE INDEPENDENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE BOTH THE FRONT AND REAR BRAKES WERE REPLACED. THE MASTER CYLINDER WAS ALSO INCLUDED IN THE REPAIR...
Mileage: 26,000
THE TIRE DEVELOPED A "SLOW LEAK" AT 16,500 MILES SINCE INSTALLATION. THE TIRE DEALER REMOVED THE TIRE AND FOUND THE TIRE TO HAVE A 2-3 INCH SLICE IN THE OUTER SKIN OF THE SIDEWALL WHICH RAN PARALLEL TO AND CLOSEST TO THE RIM (AS OPPOSED TO THE TREAD). IT WAS VERY APPARENT THERE WAS TOTAL SEPERATION ...
Mileage: 28,385
PROBLEM: HESITATION ON ACCELERATION, ROUGH IDLES, LOSS OF POWER UPON ACCELERATION. INJECTOR FOUND CLOGGED ON 12-2006. REPLACED TURBO ASSEMBLY AND COLD AIR BOOT ON 12/20/2006. FILED WRITTEN COMPLAINT TO FORD IN APRIL 2006 FOR RECURRING ENGINE ISSUES. FORD NEVER ANSWERED. ON 1/30/09 TRUCK NOT RUNNI...
Mileage: 28,010
PROBLEM: HESITATION ON ACCELERATION, ROUGH IDLES, LOSS OF POWER UPON ACCELERATION. INJECTOR FOUND CLOGGED ON 12-2006. REPLACED TURBO ASSEMBLY AND COLD AIR BOOT ON 12/20/2006. FILED WRITTEN COMPLAINT TO FORD IN APRIL 2006 FOR RECURRING ENGINE ISSUES. FORD NEVER ANSWERED. ON 1/30/09 TRUCK NOT RUNNI...
Mileage: 28,010
PROBLEM: HESITATION ON ACCELERATION, ROUGH IDLES, LOSS OF POWER UPON ACCELERATION. INJECTOR FOUND CLOGGED ON 12-2006. REPLACED TURBO ASSEMBLY AND COLD AIR BOOT ON 12/20/2006. FILED WRITTEN COMPLAINT TO FORD IN APRIL 2006 FOR RECURRING ENGINE ISSUES. FORD NEVER ANSWERED. ON 1/30/09 TRUCK NOT RUNNI...
Mileage: 28,010
2004 FORD DIESEL OVERHEATS AND STALLS. *TR
Mileage: 68,000
FORD E450 FRONT BLOWER MOTOR SWITCH FAILURE ON TRANSIT BUSES USED FOR PUBLIC TRANSPORTATION. *NJ THE CONSUMER STATED THE PROBLEM IS NOT ISOLATED TO ONE VEHICLE AND IS BEING FOUND ROUTINELY IN ALL THE VEHICLES OF THIS TYPE IN HIS FLEET AS THE SWITCHES ROUTINELY OVERHEAT. ONE OF THE VEHICLES CAUGHT ...
TL*THE CONTACT OWNS A 2004 FORD E-450. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SPONTANEOUSLY STALLED. THE VEHICLE USUALLY RESTARTS ITSELF AFTER THE FAILURE OCCURS. THE VEHICLE WAS TAKEN TO THE DEALER ON FIVE OCCASIONS AND ALL THE FUEL INJECTORS WERE REPLACED. A MECHANIC STATED THAT THE FUEL IN...
Mileage: 120,000
TL*THE CONTACT OWNS A 2004 FORD E-450. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE SPONTANEOUSLY STALLED. THE VEHICLE USUALLY RESTARTS ITSELF AFTER THE FAILURE OCCURS. THE VEHICLE WAS TAKEN TO THE DEALER ON FIVE OCCASIONS AND ALL THE FUEL INJECTORS WERE REPLACED. A MECHANIC STATED THAT THE FUEL IN...
Mileage: 120,000
APRIL 2005 WAS THE FIRST TIME THE TRUCK STARTED TO STALL WHILE DRIVING. SYOSSET FORD'S DIAGNOSIS WAS R&R CAM SHAFT POSITION SENSOR. THE SECOND INCIDENT MAY 2005. TRUCK STALLING INTERMITTENTLY AGAIN. SYOSSET FORD UNABLE TO DUPLICATE THE PROBLEM. JULY 2005 A RECALL NOTICE IS SENT FROM FORD STATING TH...
Mileage: 15,578
UNKNOWN AS TO EVENTS LEADING UP TO THE FAILURE. THE FAILURE IS, VEHICLE STALLS OUT WITHOUT WARNING AND AT TIMES ENGINE SURGES WITH POWER AND LOSES POWER. VEHICLE IS A FORD E 450 WITH A 6.0 LT DIESEL , MGF BY INTERNATIONAL TRUCK MOTORS FOR FORD MOTOR CO. INCIDENT FIRST REPORTED OCT 28, 2006 AND IS...
Mileage: 24,924
I HAVE HAD THREE TIRE TREAD SEPARATIONS FOR TIRES I PURCHASED IN 2006 FOR MY RV. THE TIRES ARE COOPER SRM II, LT225/75R16. THE PREVIOUS TWO WERE REAR TIRES THAT WERE REPLACED. THE MOST RECENT ONE HAPPENED ON A FRONT TIRE WHILE TRAVELING AT HIGHWAY SPEEDS. *TR
Mileage: 92,000
VEHICLE: 2005 CHINOOK GLACIER CLASS C R/V, 2004 FORD E450 CUTAWAY CHASSIS. APPLICABILITY: ALL MODEL YEARS OF CHINOOK GLACIER R/V AND POSSIBLY OTHER MODELS. HAZARD: FIRE/EXPLOSION. COMPONENT: FLEXIBLE PROPANE HOSE CONNECTING 2 DISTRIBUTION MANIFOLDS UNDER COACH IN VICINITY RIGHT REAR WHEEL WE...
Mileage: 17,350
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE...
ENGINE WAS REPLACED 3 TIMES BY FORD DEALERSHIP, BUT PROBLEM NEVER FIXED , EVERY RE-BUILD ENGINE THAT WAS INSTALLED HAD DIFF. ISSUE , THEN THE LAST ONE JUST CAUGHT IN FIRE FROM LEAKING OIL AND ALSO FROM THE WAY THEY INSTALLED 11-01-07 DATE CAUGHT IN FIRE. *TR
Mileage: 81,250
ENGINE WAS REPLACED 3 TIMES BY FORD DEALERSHIP, BUT PROBLEM NEVER FIXED , EVERY RE-BUILD ENGINE THAT WAS INSTALLED HAD DIFF. ISSUE , THEN THE LAST ONE JUST CAUGHT IN FIRE FROM LEAKING OIL AND ALSO FROM THE WAY THEY INSTALLED 11-01-07 DATE CAUGHT IN FIRE. *TR
Mileage: 81,250
ENGINE WAS REPLACED 3 TIMES BY FORD DEALERSHIP, BUT PROBLEM NEVER FIXED , EVERY RE-BUILD ENGINE THAT WAS INSTALLED HAD DIFF. ISSUE , THEN THE LAST ONE JUST CAUGHT IN FIRE FROM LEAKING OIL AND ALSO FROM THE WAY THEY INSTALLED 11-01-07 DATE CAUGHT IN FIRE. *TR
Mileage: 81,250
(1) DRIVING VEHICLE. (2) INTERMITTENT POWER LOSS AND STALLING. AFTER STALLING CRANK/NO START (3) TOOK VEHICLE TO DEALER FOR REPAIR, UNABLE TO DUPLICATE PROBLEM NO REPAIRS MADE. REPEATED THIS PROCESS MANY TIMES WITH NO REPAIRS FIXING THE PROBLEM. *TR
Mileage: 32,000
WE HAD A MAJOR PROBLEM WITH THE VEHICLE NOT STARTING WHEN IT WAS DISPATCHED TO A CALL. INTERNAL OIL COOLER DISENTIGRATED, AND LEAKED OIL INTO THE COOLING SYSTEM. THE CAM SENSORS, AND INJECTORS HAVE BEEN REPLACED SEVERAL TIMES. THE TRANSMISSION HAD TO BE REPAIRED SHORTLY AFTER PURCHASE, AND HAS HAD A...
Mileage: 62,199
WE HAD A MAJOR PROBLEM WITH THE VEHICLE NOT STARTING WHEN IT WAS DISPATCHED TO A CALL. INTERNAL OIL COOLER DISENTIGRATED, AND LEAKED OIL INTO THE COOLING SYSTEM. THE CAM SENSORS, AND INJECTORS HAVE BEEN REPLACED SEVERAL TIMES. THE TRANSMISSION HAD TO BE REPAIRED SHORTLY AFTER PURCHASE, AND HAS HAD A...
Mileage: 62,199
WE HAD A MAJOR PROBLEM WITH THE VEHICLE NOT STARTING WHEN IT WAS DISPATCHED TO A CALL. INTERNAL OIL COOLER DISENTIGRATED, AND LEAKED OIL INTO THE COOLING SYSTEM. THE CAM SENSORS, AND INJECTORS HAVE BEEN REPLACED SEVERAL TIMES. THE TRANSMISSION HAD TO BE REPAIRED SHORTLY AFTER PURCHASE, AND HAS HAD A...
Mileage: 62,199
WE HAD A MAJOR PROBLEM WITH THE VEHICLE NOT STARTING WHEN IT WAS DISPATCHED TO A CALL. INTERNAL OIL COOLER DISENTIGRATED, AND LEAKED OIL INTO THE COOLING SYSTEM. THE CAM SENSORS, AND INJECTORS HAVE BEEN REPLACED SEVERAL TIMES. THE TRANSMISSION HAD TO BE REPAIRED SHORTLY AFTER PURCHASE, AND HAS HAD A...
Mileage: 62,199
PARAMEDIC PLUS DBA SUNSTAR PARAMEDIC, IN PINELLAS COUNTY, FLORIDA, PURCHASED 54 AMBULANCES, FORD E-450, 6.0 LITER, IN AUGUST OF 2004. FOR THE PAST TWO YEARS OF USING THESE AMBULANCES IN ONE OF THE COUNTRIES BUSIEST EMS AGENCIES, WE'VE INCURRED A MULTITUDE OF ISSUES, WHICH HAVE HAMPERED OUR ABILITY ...
CRUISE CONTROL INOPERATIVE. BRAKE STOP LIGHTS INOPERATIVE. DEALER FOUND BRAKE LIGHT SWITCH FAILED . PART # 1LIZ*9F924*AA KIT, BRAKE REPAIR. SWITCH WAS REPLACED AT CUSTOMER EXPENSE. *NM
Mileage: 11,300
CRUISE CONTROL INOPERATIVE. BRAKE STOP LIGHTS INOPERATIVE. DEALER FOUND BRAKE LIGHT SWITCH FAILED . PART # 1LIZ*9F924*AA KIT, BRAKE REPAIR. SWITCH WAS REPLACED AT CUSTOMER EXPENSE. *NM
Mileage: 11,300
I BOUGHT A FORD 2004 E450 WITH A6. 0 ENGINE AND HAVE HAD TRANSMISSION PROBLEMS TWICE, ALSO REPLACED 2 HEATER CORES. THE VEHICLE ALSO STALLS AT HIGH SPEEDS ON THE HIGHWAY . I HAVE HAD NO LUCK WITH FORD CUSTOMER SUPPORT TO SELL BACK VIA LEMON LAW. *NM
Mileage: 4,000
I BOUGHT A FORD 2004 E450 WITH A6. 0 ENGINE AND HAVE HAD TRANSMISSION PROBLEMS TWICE, ALSO REPLACED 2 HEATER CORES. THE VEHICLE ALSO STALLS AT HIGH SPEEDS ON THE HIGHWAY . I HAVE HAD NO LUCK WITH FORD CUSTOMER SUPPORT TO SELL BACK VIA LEMON LAW. *NM
Mileage: 4,000
I BOUGHT A FORD 2004 E450 WITH A6. 0 ENGINE AND HAVE HAD TRANSMISSION PROBLEMS TWICE, ALSO REPLACED 2 HEATER CORES. THE VEHICLE ALSO STALLS AT HIGH SPEEDS ON THE HIGHWAY . I HAVE HAD NO LUCK WITH FORD CUSTOMER SUPPORT TO SELL BACK VIA LEMON LAW. *NM
Mileage: 4,000
WHILE DRIVING AT VARIOUS SPEEDS OR TURNING THE ENGINE STALLED. WHEN THIS OCCURRED THE VEHICLE COASTED TO A COMPLETE STOP. DEALERSHIP REPROGRAMMED THE COMPUTER TWICE, REPLACED THE SENSOR ON CRANK SHAFT, AND CHECKED THE WIRING IN THE ENGINE COMPARTMENT. BUT, PROBLEM RECURRED. VEHICLE IS CURRENTLY AT ...
Mileage: 200
THE VEHICLE WILL NOT START. THE VEHICLE WAS TOWED TO DEALER AND THEY CANNOT FIND DEFECTS. THE MANUFACTURE HAS STATED THAT THEY WILL HELP. THE CONSUMER STATED "THIS IS AN EMERGENCY VEHICLE, AND HAS BEEN OUT OF SERVICE FOR THIRTEEN DAYS". *NM
Mileage: 17,770