2005 FORD EXPLORER Fuel System, Gasoline Problems

40 complaints about Fuel System, Gasoline

40
Complaints
1
Crashes
0
Fires
0
Deaths

High Severity Issue

This component has been associated with crashes, fires, or deaths.

This Problem Across All Years

All Fuel System, Gasoline Complaints (40)

Aug 19, 2020

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT SHORTLY AFTER REFUELING, THE VEHICLE FAILED TO ACCELERATE WITH THE ACCELERATOR PEDAL DEPRESSED. THE CONTACT STATED THAT THE VEHICLE THEN ABRUPTLY ACCELERATED AT A HIGH RATE OF SPEED WITHOUT THE ACCELERATOR PEDAL BEING DEPRESSED. ALSO, THE LOW OIL PRESSURE WARNING LIGHT AND CHECK TRANSMISSION WARNING LIGHT WAS ILLUMINATED. THE CONTACT STATED THAT THEY WERE CLOSE TO HOME SO THEY PULLED INTO THE DRIVEWAY TO CHECK THE OIL LEVEL, WHICH WAS LOW. THE CONTACT TOOK THE VEHICLE TO A CERTIFIED MECHANIC WHO DIAGNOSED THAT THE ENGINE BEARING NEEDED TO BE REPAIRED DUE TO DAMAGE CAUSED BY A DEFECTIVE OIL SENSOR NOT PROPERLY INFORMING THE CONTACT WHEN THE OIL LEVEL WAS LOW. THE VEHICLE WAS NOT REPAIRED. THE CONTACT CONTACTED THE DEALER CAPITAL CITY FORD LOCATED AT 8623 E. WASHINGTON ST, INDIANAPOLIS, IN 46219) WHO INFORMED THE CONTACT THAT THERE WERE NO RECALLS ON THE VEHICLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 250,406. INVALID VIN.

Mileage: 250,406

Sep 12, 2014

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING AT 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL FILTER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 65,000.

Mileage: 65,000

Feb 14, 2014

TL-THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT SHE FILLED THE FUEL TANK UP AND THE LET THE VEHICLE SIT OVER NIGHT. THE CONTACT STATED THAT THE FOLLOWING MORNING SHE WENT TO START THE VEHICLE BUT THE FUEL TANK WAS VERY CLOSE TO EMPTY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN. AP *TR

Feb 21, 2012

AFTER FILLING UP MY TANK, THE FUEL GAUGE DROPPED TO EMPTY, AND THE CHECK ENGINE SOON LIGHT CAME ON. ALSO THE SYSTEM THAT TELLS ME HOW MANY MILES TO EMPTY ONLY SHOWS DASHED INSTEAD OF AN ACTUAL NUMBER. I HAVE LOOKED ONLINE AND THIS SEEMS TO BE A COMMON AND PRICEY PROBLEM. THE DAY AFTER I FILLED UP, IT JUMPED TO HALF A TANK AND THEN BACK TO EMPTY. THIS IS VERY UNSAFE AND I DON'T KNOW IF THIS WILL CAUSE OTHER PROBLEMS. I HAVE ONLY HAD THE TRUCK 3 MONTHS. *TR

Mileage: 140,000

Feb 17, 2012

THE FUEL GAUGE QUITS WORKING WHEN I FILL THE TANK. IT STARTS WORKING SOMETIMES AFTER A FEW DAYS. THE INFO CENTER THINKS I'M OUT OF GAS AND SENDS A WARNING. VERY ANNOYING. *TR

Mileage: 73,000

Jan 13, 2012

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE CHECK ENGINE LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED HIM THAT THE FUEL SENSOR BOARD FAILED AND NEEDED TO BE UPGRADED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 91,400.

Mileage: 68,000

Aug 2, 2011

GAS CAP LIGHT COMES ON TRIGGERING THE CHECK ENGINE LIGHT. *KB

Mileage: 70,000

Jul 15, 2011

WHILE DRIVING, WHEN I APPLIED THE BRAKES, THE CAR LURCHED AND MADE A NOISE. ABOUT 1 MINUTE AFTER THAT, A WARNING LIGHT THAT STATED "ENGINE FAIL SAFE MODE" AND A LITTLE WRENCH SHOWED UP ON THE LEFT OF THE INSTRUMENT PANEL. I WAS DRIVING HOME, AND THE CAR STARTED TO SPEED UP WITHOUT MY INCREASING THE SPEED USING THE GAS PEDAL. THE CAR CONTINUED TO LURCH OFF AND ON UNTIL I GOT HOME. I RESEARCHED THIS PROBLEM ON THE INTERNET AND IT SEEMED TO BE THE THROTTLE BODY ASSEMBLY THAT HAD FAILED. UPON TAKING IT TO THE MECHANIC, THAT IS EXACTLY WHAT IS WAS. THE CAR WAS DANGEROUS TO DRIVE, I COULD HAVE BEEN KILLED HAD THE CAR'S SPEED KEPT INCREASING. THE REPAIR WAS $1026.00.

Mileage: 58,084

Jun 27, 2011

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT AFTER REFUELING, FUEL BEGAN TO SPILL OUT FROM THE FUEL FILLER NECK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE A CANNISTER WITHIN THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILAGE WAS 142,202.

Mileage: 100,000

Jun 8, 2011

WAS DRIVING DOWN THE ROAD ABOUT 200 MILES FROM HOME AND CAR WAS DOING FINE. ALL OF THE SUDDEN I LOST MY GAS GAUGE AND THE MILES TO EMPTY READING "---". I HAVE NEVER HAD THIS PROBLEM. THEN ABOUT 8 MILES FROM MY 314 MILE DESTINATION IT WORKED AGAIN, IN WHICH IT READ HALF A TANK. THEN AFTER REFUELING, THE GAS GAUGE DID THE SAME THING. IT HAS BEEN THAT WAY FOR A DAY NOW AND I TRY TO GO ABOUT 200 MILES AND THEN TOP IT OFF AGAIN. *TR

Mileage: 135,000

May 19, 2011

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE CHECK FUEL CAP LIGHT WAS CONTINUOUSLY ILLUMINATED. THE CONTACT REPLACED THE FUEL CAP BUT THE FAILURE PERSISTED. THE CONTACT ALSO HAD THE DEALER REPROGRAM THE COMPUTER BUT TO NO AVAIL. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 72,000.

Mileage: 60,000

Apr 12, 2011

"CHECK FUEL CAP" LIGHT ILLUMINATES IN '00-'05 FORD EXPLORERS. THERE HAVE BEEN HUNDREDS OF REPORTS OF THIS ISSUE OCCURRING, AND IT IS THE RESULT OF EMISSION FAILURE PARTS IN THESE VEHICLES. EACH INSPECTION AND REPLACEMENT OF THESE PARTS IS COSTING OWNERS THOUSANDS OF DOLLARS IN REPAIRS, AND IS CLEARLY A DEFAULT OF THE COMPANY. ALMOST EVERY REPORT HAS SHOWN TROUBLE CODES OF P0455 OR P0457, OR BOTH SIMULTANEOUSLY. YOU CAN FOLLOW THIS THREAD AND OTHERS AT HTTP://EXPLORERFORUM.COM/FORUMS/SHOWTHREAD.PHP?T=244624 TO SEE NUMEROUS OCCURRENCES OF THIS SAME ISSUE IN MULTIPLE FORD EXPLORERS. IF THE PROBLEM IS NOT FIXED RIGHT AWAY, THE CHECK ENGINE LIGHT OR SERVICE ENGINE SOON LIGHTS ILLUMINATE AS WELL. AFTER FORD REPLACED MY FUEL CAP AND SAID THIS WOULD SOLVE THE ISSUE, MY "CHECK FUEL CAP" LIGHT ILLUMINATED A WEEK LATER AGAIN. FORD THEN INSPECTED MY VEHICLE AGAIN AND SAID NOTHING WAS WRONG WITH THE FUEL SYSTEM. IT CAME ON YET AGAIN, AND NOW THEY ARE CHARGING ME OVER $1,000 IN REPAIRS INCLUDING A $108 DIAGNOSTIC CHECK ON MY VEHICLE FOR CODES P1000 AND P0457. I DO NOT HAVE THE MONEY TO CONTINUOUSLY BRING MY VEHICLE TO FORD FOR THE SAME ISSUE. THIS IS THE THIRD TIME I'VE TAKEN IT TO THEM, AND THEY STILL CANNOT GUARANTEE ME THIS IS THE PROBLEM. FORD EXPLORER OWNERS ARE ASKING FOR AN INVESTIGATION TO BE LAUNCHED, AND FOR FORD TO RECALL THEIR EXPLORERS AND FIX THIS ISSUE AS SOON AS POSSIBLE. I TOOK MY VEHICLE TO THE WATERTOWN FORD IN WATERTOWN, MA. *TR

Mileage: 90,000

Mar 3, 2011

I'M THE ORIGINAL OWNER AND HAVE 76,306 MILES ON MY EXPLORER. I NOTICED A GAS SMELL. I TOOK IT IN TO THE DEALER. DEALER FOUND A GAS LEAK WHERE THE FILLER HOSE ATTACHES TO THE GAS TANK. THE PLASTIC PIECE THAT IS PART OF THE GAS TANK HAD MANY CRACKS/FRACTURES THAT ALLOWED FUEL TO LEAK OUT. THE ONLY REPAIR OPTION IS TO REPLACE THE ENTIRE GAS TANK AT A COST TO ME OF $2,009.00. I FEEL THIS IS A DESIGN FLAW AND A SAFETY ISSUE. THE GAS TANK HOLDS 22.5 GALLONS OF FUEL THAT COULD FLOW ONTO THE HOT EXHAUST PIPE IF THE PLASTIC FILLER PIECE FAILED COMPLETELY. *TR

Mileage: 76,306

Feb 19, 2011

GAS HAND DOES NOT FUNCTION PROPERLY, SOMETIMES YOU MAY FILL THE VEHICLE UP AND THE GAS HAND WILL SHOW EMPTY. SINCE THE GAS HAND STOPPED WORKING PROPERLY THE SERVICE ENGINE SOON LIGHT STAYS ON. NO WAY OF KNOWING IF I'M ALMOST OUT OF GAS..SO I HAVE TO KEEP FILLING IT UP SO I WON'T BE STRANDED ON THE SIDE OF THE ROAD. *TR

Mileage: 97,218

Feb 11, 2011

2005 FORD EXPLORER AND EVERY TIME WE FILL THE TANK WITH GAS THE GAUGE STOPS WORKING UNTIL IT REACHES HALF A TANK THEN SHORTLY AFTER THAT IT DROPS TO ALMOST EMPTY. SO WE NEVER KNOW WHAT THE AMOUNT OF GAS WE HAVE IT. BEEN HAPPENING FOR ABOUT 2 YEARS AND CAN NOT AFFORD TO HAVE IT REPLACED. BUT THE PROBLEM IS GETTING WORSE. *TR

Feb 9, 2011

I PURCHASED A 2005 FORD EXPLORER XLT 4X4. THE DAY AFTER I PURCHASED IT, I FILLED UP THE GAS TANK AND 20 MILES LATER MY GAS GAUGE ALL OF A SUDDEN READ E AND MY SERVICE ENGINE SOON LIGHT CAME ON, THE REPAIR SHOP STATES THE FUEL SENDING UNIT IS BAD AND THE REPAIR IS GOING TO BE EXPENSIVE TO FIX. I WENT ONLINE AND FOUND OUT THIS IS A VERY COMMON PROBLEM WITH FORD. WHY HAS THERE NOT BEEN A RECALL FOR THIS? I SURE HOPE I AM NOT LEFT STRANDED ON THE SIDE OF THE ROAD. *TR

Mileage: 80,520

Jan 23, 2011

REFUELING PROBLEMS. VEHICLE WILL ACCEPT ONLY A VERY SMALL QUANTITY OF FUEL AT A TIME, CAUSING AUTOMATIC SHUT OFF ON FUEL NOZZLE TO ACTIVATE. IT TAKES 15-20 MINUTES TO FILL THE TANK.

Mileage: 60,539

Sep 25, 2010

HAVE OWNED 2005 FORD EXPLORER SINCE NEW. AFTER 35,000 MILES THE GAS GAUGE STARTED TO BOTTOM OUT ON EMPTY FOLLOWED BY A SERVICE ENGINE SOON LIGHT STAYING ON. THE GAUGE WILL START WORKING AGAIN OFF AND ON BUT IT'S NOT RELIABLE. TRIED RUNNING A FUEL CLEANER THROUGH IT A COUPLE OF TIMES AND DID NOTHING FOR IT. ALSO THE TIRE PRESSURE MONITOR SAYS IT'S READING A BAD SENSOR IN ONE OF THE WHEELS. THIS VEHICLE IS WELL TAKEN CARE OF AND BABIED BY MY WIFE. THERE SEEMS TO BE ALOT OF CONSUMERS HAVING THE EXACT SAME TROUBLES WITH THE SAME VEHICLES. WHY IS FORD NOT HELD LIABLE FOR THESE DEFECTS? THIS WAS NOT A BUDGET LOW COST CAR. WE PAID OVER $36,000.00 FOR THIS SUV. PLEASE HELP US IN ANY WAY YOU CAN. *TR

Mileage: 35,000

Jul 29, 2010

THE GAS GAUGE INTERMITTENTLY WILL DROP TO E AND IS NOT SHOWING CORRECT FUEL LEVEL OR CORRECT CONSUMPTION. THE SERVICE LIGHT CAME ON AFTER THE FIRST TIME OF FILLING THE RIG WITH GAS IN ADDITION TO THE GAUGE NOT WORKING RIGHT. CALLED FORD THEMSELVES AND WAS TOLD THAT THERE IS NO KNOWN ISSUE OF THIS CALIBER AND WAS ENCOURAGED TO "PRINT OUT THE COMPLAINTS I HAVE FOUND ON LINE" AND TAKE IT TO THE DEALER. I PURCHASED THIS VEHICLE USED YESTERDAY WITH 84K MILES ON IT. HOW IS IT I CAN FIND COMPLAINTS OF THE EXACT CALIBER I AM HAVING BUT FORD SAYS THERE IS NO KNOWN PROBLEM? *TR

Mileage: 84,969

Feb 23, 2010

2005 FORD EXPLORER SUDDENLY STOPPED ACCEPTING FUEL AT ALL CA GAS STATIONS ....MUST HOLD PUMP NOZZLE AT VERY LOW VOLUME FOR EXTREMELY LONG PERIODS OF TIME TO FILL TANK COMPLETELY AND THEN BACKWASH SPILLS OUT WITHOUT WARNING. STILL ONGOING PROBLEM ...THANK YOU *TR

Mileage: 100,000

Nov 10, 2009 Crash

TL* THE CONTACT OWNS A 2005 FORD EXPLORER. WHEN ATTEMPTING TO START THE VEHICLE, THE ENGINE BEGAN TO SPUTTER. SHE RESTARTED THE VEHICLE TO RESUME NORMAL VEHICLE OPERATION. ON ANOTHER OCCASION WHILE DRIVING, THE POWER STEERING AND BRAKES FAILED WITHOUT WARNING, WHICH CAUSED HER TO CRASH INTO A FENCE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION ON TWO SEPARATE OCCASIONS. THE FAILURE WAS CONTRIBUTED TO THE FUEL SENSOR AND THROTTLE POSITION SENSOR. THE THROTTLE POSITION SENSOR WAS REPLACED. THE REPAIR DID NOT REMEDY THE FAILURE. THE FAILURE MILEAGE WAS 45,000. THE CURRENT MILEAGE WAS 80,000. THE VEHICLE IDENTIFICATION NUMBER WAS UNAVAILABLE.

Mileage: 45,000

Oct 5, 2009

2005 FORD EXPLORER HAS INTERMITTENT PROBLEM OF ENGINE CUTTING OFF AND LACK OF THROTTLE RESPONSE WHILE DRIVING. VEHICLE THEN HAS PROBLEM STARTING. COMPUTER IS SHOWING NUMEROUS FUEL RELATED CODES. DEALER HAS REPAIRED NUMEROUS PARTS AND PROBLEM STILL EXITS. *TR

Mileage: 58,500

Sep 2, 2009

I HAVE A 2005 FORD EXPLORER LIMITED. 50500 MILES. THE FUEL GAUGE READS EMPTY REGARDLESS OF THE AMOUNT OF GAS IN THE TANK. THE 'SERVICE ENGINE SOON' DASH LIGHT IS ALSO ON. THE DEALER QUOTED ME ~$800 TO FIX THE PROBLEM (THINKS IT'S LIKELY THE 'FUEL LEVEL SENDING UNIT'). $200 FOR THE PART AND 4HRS LABOR. I HAVE NOT DONE THE REPAIR, I RESEARCHED THE ISSUE ON LINE AND FOUND THAT MANY PEOPLE HAVE HAD THE SAME PROBLEM. THIS SEEMS TO ME TO BE A KNOWN PROBLEM AND SHOULD BE A RECALL ISSUE. *TR

Mileage: 50,500

Jul 24, 2009

2005 FORD EXPLORER FUEL GAUGE MALFUNCTION: STARTED ABOUT A YEAR AGO. WAS INTERMITTENT AT FIRST, BUT IS NOW CONSTANT. FUEL GAUGE REGISTERS EMPTY UNTIL TANK IS ABOUT HALF FULL, AFTER WHICH THE GAUGE WORKS PROPERLY. SERVICE ENGINE LIGHT STAYS ON. A SCAN OF THE INTERNET INDICATES THIS IS A VERY COMMON PROBLEM AND FORD HAS NO PROGRAM IN PLACE TO FIX IT. SINCE THE GAUGE IS CAUSING THE SERVICE ENGINE LIGHT TO STAY ON, THAT LIGHT CANNOT ALERT ME TO OTHER POTENTIAL FAILURES. COST TO REPAIR IS APPROXIMATELY $500. *TR

Mileage: 70,000

May 14, 2009

I HAVE A 2005 FORD EXPLORER THAT WHEN YOU PUT GAS IN IT AT A GAS PUMP IT KEEPS SHUTTING OFF AND SPITTING FUEL BACK OUT OF THE FUEL NECK ALL OVER THE PLACE. I HAVE BEEN SEEING OTHERS COMPLAINING ABOUT THIS VERY SAME THING. THIS IS MOST DEFINITELY A SAFETY HAZARD TO BE HAVING GASOLINE SPRAY ALL OVER THE GROUND IN A CROWDED GAS STATION. NOT TO MENTION HAVE TO TAKE 15 - 20 MINUTES TO FILL YOUR VEHICLE UP. THANKS, JAMIE A. JONES *TR

Mileage: 94,000

May 13, 2009

WHEN YOU FILL THE TANK THE FUEL GAUGE GOES TO EMPTY AND DOES NOT RETURN UNTIL YOU HAVE ABOUT HALF A TANK. FORD SAYS THIS IS A COMMON PROBLEM AND IT IS A FAULTY FUEL SENSOR THAT REQUIRES THE ENTIRE FUEL PUMP TO BE REPLACED FOR A COST OF ABOUT $1,100.00. THIS PROBLEM IS ALL OVER THE INTERNET WITH THIS PARTICULAR MAKE AND MODEL - WHY WAS THERE NO RECALL? *TR

Mileage: 52,000

Mar 24, 2009

I HAVE A 2003 FORD EXPLORER. I HAVE HAD SO MUCH TROUBLE WITH THE CHECK FUEL CAP LIGHT COMING ON, IT HAS BEEN REPLACED TWICE, THEN THE TECHNICIAN RESET THE WARNING LIGHT. IN DECEMBER 2008 THE CAR JUST STOPPED TAKING FUEL, IT SEEMED LIKE IT WAS FULL. IT WOULD TAKE ME A HALF HOUR TO FILL THE TANK. I TOOK IT TO THE FORD DEALER, THEY SAID THEY CLEANED ALL THE SENSORS IN AND AROUND THE FUEL TANK, I PAID A BILL OF $370. THE NEXT TIME I FILLED IT WITH GAS, IT DID THE SAME EXACT THING AGAIN. I TOOK IT BACK TO THE DEALER, THEY PUT A NEW FILLER NECK ON IT AND CHARGED ME $260. IT WORKED FOR A SHORT TIME, THEN IN FEBRUARY IT STARTED DOING IT AGAIN! I DID NOT WANT TO PUT ANY MORE MONEY IN IT, AFTER ABOUT A MONTH OF THAT, IT FIXED ITSELF. NOW, THE CHECK FUEL CAP LIGHT IS ON AGAIN, AND ALSO THE SERVICE ENGINE SOON LIGHT. THIS HAS BEEN, WITHOUT A DOUBT, THE WORST CAR I HAVE EVER PURCHASED IN MY ENTIRE LIFE, I PURCHASED IT NEW AND IT HAS BEEN TROUBLE FROM DAY ONE. THE SERVICE MANAGER SAID I WAS HAVING THIS TROUBLE PUTTING THE GAS IN IT BECAUSE I HAVE PUT A LOT OF GAS IN IT....EXCUSE ME, YOU CAN BET HE WOULDN'T HAVE SAID THAT TO MY HUSBAND IF HE TOOK IT IN FOR SERVICE! *TR

Mileage: 60,000

Feb 24, 2009

TL*THE CONTACT OWNS A 2005 FORD EXPLORER. WHENEVER THE CONTACT FILLS THE FUEL TANK, GASOLINE SPRAYS OUT OF THE TANK. THE FUEL NOZZLE STOPS EVEN THOUGH THE TANK IS NOT FULL. THE FAILURE OCCURS WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION AND THEY STATED THAT THE FAILURE WAS COMMON, AND POSSIBLY RELATED TO THE FUEL SYSTEM FILLER NECK. THE VEHICLE HAS NOT BEEN REPAIRED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 76,000 AND CURRENT MILEAGE WAS 76,500.

Mileage: 76,000

Jan 17, 2009

2005 FORD EXPLORER, GAS GAUGE QUIT WORKING. SITS BELOW EMPTY, SERVICE ENGINE LIGHT STAYS ON. FOR A FEW DAYS IT WOULD GO UP AND DOWN THEN JUST WENT DOWN AND HAS NEVER MOVED AGAIN. THIS HAS BEEN FOR AT LEAST 3 MONTHS NOW. HAVE TO USE TRIPOMETER TO KNOW WHEN TO FILL UP. HAD IT LOOKED AT BY A MECHANIC HOPING IT WAS A LOOSE CONNECTION. HE SAID IT WAS IN THE FUEL TANK AND TO CHECK IF OTHERS WERE HAVING THE SAME PROBLEM. AMAZINGLY THERE ARE ALOT! *TR

Mileage: 52,000

Nov 25, 2008

FUEL GAUGE SUDDENLY DROPS TO EMPTY AND SERVICE ENGINE SOON LIGHT COMES ON. HAPPENED IN JULY '08 AND CAME RIGHT BACK ON. THOUGHT IT WAS A "FLUKE" THING WITH MY FUEL FLOAT IN TANK. HAPPENED AGAIN LAST WEEK AND THIS WEEK. DECIDED TO DO SOME "RESEARCHING" AND CAME TO THE CONCLUSION THAT THIS IS COMMON WITH THIS YEAR/MAKE/MODEL. NOT HAPPY! PURCHASED NEW AND ONLY HAS 42,000 MILES! *TR

Mileage: 42,000

Oct 25, 2008

LAST YEAR THE FUEL GAUGE BEGAN HAVING INTERMITTENT FAILURES, AND WOULD NOT READ OUT THE CORRECT AMOUNT OF FUEL IN THE TANK. NOTIFIED THE DEALER, WHO SUPPOSEDLY REPROGRAMMED THE PCM IN THE VEHICLE. AFTER THE VEHICLE WAS OUT OF WARRANTY COVERAGE, THE FUEL GAUGE BEGAN MALFUNCTIONING AGAIN. I HAVE SPOKEN WITH OTHER EXPLORER OWNERS WHO HAVE HAD THE SAME PROBLEM, EVEN AFTER THE DEALER HAS REPLACED HUNDREDS OF DOLLARS WORTH OF COMPONENTS. I FEEL THIS IS A SERIOUS SAFETY RELATED DESIGN FLAW, AS OPERATING A VEHICLE WITHOUT KNOWING THE CORRECT FUEL LEVEL CAN BE VERY DANGEROUS. THE ONLY WAY WE MAINTAIN A SAFE FUEL LEVEL IN OUR VEHICLE IS BY KEEPING THE TANK TOPPED OFF FREQUENTLY, AND KEEPING TRACK OF THE MILES ON THE ODOMETER. A NEWER VEHICLE, WITH MODERN ELECTRONICS, SHOULD NOT HAVE THIS MANY PROBLEMS. *TR

Mileage: 25,800

Sep 10, 2008

2005 FORD EXPLORER XLT 4.0L V6 28,000 MILES PURCHASED NEW ON JULY 7, 2005 WE STARTED HAVING PROBLEMS WITH THE FUEL SYSTEM IN THE END OF JUNE 2008 (INTERMITTENT LOSS OF FUEL GAUGE AND SERVICE ENGINE SOON DASH LIGHT) CALLED THE FORD DEALER ON OR ABOUT JULY 1, 2008. WE WERE DRIVING AND THE TRUCK ENGINE DIED, NO WARNING NO STEERING NO BRAKES, (THE WRENCH LIGHT AND ENGINE FAILED TEST MODE LIGHT CAME ON) SHE MANAGED TO GET IT TO THE SIDE OF THE ROAD WHERE IT STARTED UP AS IF EVERYTHING WAS OK, MOMENTS LATER IT HAPPENED AGAIN, THIS TIME SHE PUT IT IN NEUTRAL AND IT STARTED AGAIN WHILE MOVING. SHE DROVE IT TO MY HOUSE AND TOOK MY CAR HOME. *TR

Mileage: 27,000

Aug 25, 2008

MY VEHICLE STARTED TO HAVE THE FUEL GAUGE ACT ERRATIC . IT WOULD GO UP AND DOWN , THEN IT WOULD GO TO BELOW EMPTY . IN LATE MAY THE FUEL GAUGE QUIT COMPLETELY AND THE CHECK ENGINE LIGHT HAS BEEN ON THE ENTIRE TIME . I HAVE NO WARRANTY AND NOW THE FUEL PUMP LOOSES PRESSURE AFTER SITTING OVER NIGHT . TODAY IT STARTED TO STUMBLE WHILE I WAS DRIVING IT . I AM DISABLED AND I CANT AFFORD 770 $ . THE VEHICLE ONLY HAS 52000 MILES ON IT . I AM TOLD BY FORD DEALER THAT THE PUMP/FUEL SENDER/ GAS CAP SENDER UNIT NEEDS TO BE REPLACED . I BELIEVE THAT THIS SHOULD BE A RECALL SITUATION , BECAUSE A VEHICLE THIS NEW SHOULD NOT BE HAVING THIS PROBLEM . *TR

Mileage: 48,000

May 10, 2008

2005 FORD EXPLORER GAS GAUGE FAILURE. 2ND TIME IT HAS HAPPENED IN TWO YEARS. THE FIRST TIME IT HAPPENED I TOOK IT BACK TO THE DEALER AND THEY HAD IT FIXED. NOW IT HAS OCCURRED AGAIN. THE GAS GAUGE ALL OF A SUDDEN DROPS TO EMPTY AND THE 'SERVICE ENGINE' LIGHT COMES ON. I AM DRIVING WITH MY KIDS IN THE CAR AND DON'T KNOW HOW MUCH GAS I HAVE LEFT IN THE TANK. *TR

Mileage: 35,000

May 1, 2008

I RECENTLY PURCHASED A NEAR NEW 2005 FORD EXPLORER. THE VEHICLE IS IN PRISTINE CONDITION AND HAS VERY LOW MILEAGE TO THE POINT WHERE IT IS BELOW THE INDUSTRIAL AVERAGE. SINCE I PURCHASED THE VEHICLE, I HAVE FUELED IT SEVERAL TIMES, ALWAYS FILLING THE TANK TO THE TOP. EVERY TIME I HAVE FILLED THE VEHICLE UP, THE FUEL GAUGE HAS DROPPED TO EMPTY AND THE MILEAGE TILL EMPTY INDICATOR SHOWS JUST DASHES. IN ADDITION TO THE GAUGE DROPPING TO EMPTY MY "SERVICE ENGINE LIGHT" COMES ON IMMEDIATELY FOLLOWING THE FUEL GAUGE DROPPING. AT FIRST I THOUGHT IT WAS POSSIBLY JUST A PROBLEM WITH MY VEHICLE SO I FIGURED I'D HAVE IT FIXED. THEN OUT OF CURIOSITY I DECIDED TO CHECK ONLINE AND WITH OTHER FELLOW OWNERS OF THE 2002-2005 FORD EXPLORER MODEL TO SEE IF THEY WERE HAVING THIS PROBLEM AS WELL. AND TO MY SURPRISE I FOUND THAT IT WAS A VERY COMMON PROBLEM. THIS ISSUE DISTURBS ME MAINLY BECAUSE IT IS A SAFETY ISSUE. GOD FORBID MY WIFE IS TRAVELING DOWN THE ROAD WITH MY 14-MONTH-OLD SON AND RUNS OUT OF FUEL DUE TO A FAULTY FUEL GAUGE ON A DESERTED DARK HIGHWAY. SINCE THIS WAS SUCH A COMMON PROBLEM I THOUGHT I WOULD BE ABLE TO COME ONLINE AND FIND OUT THAT THERE WAS A RECALL. BUT I DID NOT FIND THAT. ALL I FOUND WAS A BUNCH OF PEOPLE COMPLAINING ABOUT THE SAME EXACT THING. NOW MY QUESTION IS, WHY HASNT THERE BEEN A RECALL YET WITH AN UPDATED PART FOR REPLACEMENT? IF SOMEONE COULD CONTACT ME AND ASSIST ME WITH THIS MATTER I WOULD GREATLY APPRECIATE IT. THANK YOU *TR

Mileage: 36,000

May 1, 2008

CONTINUOUS AND REPETITIVE MALFUNCTION OF GAS GAUGE. IT OCCURS VERY OFTEN AND IS A WELL KNOWN PROBLEM IN FORD EXPLORERS. ADDITIVE HAS BEEN ADDED TO NO AVAIL, I THINK FORD JUST WANTS OWNERS TO HAVE TO PAY FOR THIS AND PURPOSELY CONTINUES TO DESIGN VEHICLES LIKE THIS. IT IS A MAJOR SAFETY CONCERN...WHAT IF I RUN OUT OF GAS IN THE FREEZING COLD WITH TWO BABIES? *TR

Mileage: 57,500

May 2, 2006

GAS GUAGE FAILURE.ON THE WAY HOME FROM BUYING THE SUV,THE GAS HAND WOULD NOT WORK.RETURNED CAR TO DEALER.THE DEALER FURNISHED ME A NEW CAR UNTIL THE CAR WAS FIXED. TWO WEEKS LATER THE SAME THING HAPPENED.WENT TO A DIFFERENT DEALER AND THE MECHANIC HAD A BULLETION THAT FORD HAD ISSUED SAYING THERE WAS A PROBLEM WITH THE GAS GUAGE BECAUSE SULFUR IN THE GAS WAS CAUSING THE PROBLEM. FORD RECOMMENDS USING CHEVRON ADDITIVE IN THE GAS TO SOLVE THE PROBLEM.THE MECHANIC SAID THE VEHICLE HAD 13000 MILES ON IT THE FRIST TIME THE GAS HAND QUIT WORKING. THE CAR HAD 17000 MILES WHEN THE HAND QUIT WORKING FOR THE SECOND TIME. THE MECHANIC INSTALLED A NEW GUAGE INSIDE THE FUEL TANK. THIS WILL ONLY HELP FOR A PERIOD OF TIME.IF THIS HAPPENED ON THE FREEWAY AND YOU WERE OUT OF GAS IT COULD BE SERIOUS. *NM

Mileage: 13,000

Jan 21, 2006

I WAS DRIVING MY 2005 FORD EXPLORER WHICH I PURCHASED BRAND NEW IN OCTOBER 2004, WHEN ALL OF A SUDDEN MY GAS GAUGE WAS READING E AND MY SERVICE ENGINE SOON LIGHT WAS ON. THIS HAPPENED MAY 13, 2005. I IMMEDIATELY BROUGHT IT TO THE DEALER AND WAS TOLD THAT THE FUEL PUMP NEEDED TO BE CHANGED. SINCE I HAD FILLED THE TANK THE DAY BEFORE THEY WANTED ME TO DRIVE AROUND AND USE THE GAS UP. I REFUSED AND THE WOUND UP DRAINING MY TANK. WELL AFTER FILLING MY TANK UP ON JANUARY 20, 2006 AGAIN MY GAUGE IS READY ALMOST E AND THE DASH KEEPS TELLING ME I HAVE A LOW FUEL LEVEL. THIS TIME I WASN'T EVEN DRIVING IT HAPPENED AFTER RESTARTING MY CAR WHEN THEY FINISHED PUMPING MY GAS. BACK TO THE DEALER I GO AND AGAIN I AM TOLD THAT THE FUEL PUMP NEEDS TO BE CHECKED OUT AND OR CHANGED AGAIN BUT THIS TIME THEY DRAIN THE GAS AND SINCE THE TANK IS FULL I AM SUPPOSED TO DRIVE THE VEHICLE UNTIL I USE MOST OF THE GAS. I AM TOLD THEY DO HAVE THE PART IN STOCK TO MAKE THE REPAIR. I DON'T LIKE THE IDEA OF HAVING TO DRIVE AROUND NOT KNOWING HOW MUCH GAS I HAVE. THIS IS RIDICULOUS. *NM

Mileage: 10,989

Sep 29, 2005

DT: THE CONTACT OWNS A 2005 FORD EXPLORER. SAFETY COMPLAINT WAS THAT LIGHT CAME ON THAT SAID HAVE YOUR VEHICLE CHECKED IMMEDIATELY. THE CONTACT TOOK VEHICLE BACK TO DEALER TO HAVE THE FUEL PUMP FIXED. DEALER FIXED THE FUEL PUMP. NO CRASHES. NO POLICE REPORTS. NO FIRES. THE CONTACT WAS DRIVING ON ROAD WHEN LIGHT CAME ON. ALSO, BEFORE THE GAS GAUGE WAS NOT WORKING PROPERLY. *AK

Mileage: 12,000

Aug 4, 2005

MY GAS GAUGE ALL OF A SUDDEN READ E AND MY SERVICE ENGINE SOON CAME ON, ON A THREE MONTH OLD 2005 FORD EXPLORER WITH 2200 MILES. I HAVE TO GUESSTIMATE HOW MUCH GAS I HAVE AND IF SOMETHING DOES GO WRONG WITH THE ENGINE I WILL NOT KNOW AS THE LIGHT IS PERPETUALLY ON. THE DEALER STATES THE FUEL SENDING UNIT IS BAD AND THE PART IS BACKORDERED, I 'VE BEEN WAITING 3 WEEKS ALREADY. THE DEALER STATES THEY ARE WAITING ON 20 OF THEM FOR THIS SAME PROBLEM. I'VE CONTACTED THE MANUFACTURER AND THEY CLAIM TO HAVE NO KNOWLEDGE OF THE PROBLEM, THAT MY SITUATION IS THE FIRST THEY'VE HEARD OF IT. THIS CAN'T BE TRUE AS THE DEALER I TOOK MY CAR TO IS WAITING ON THE PART TO FIX 20 EXPLORERS WITH THIS SAME PROBLEM. I'VE ALSO FOUND THIS PROBLEM POSTED IN NUMEROUS FORUMS ONLINE. I DON'T THINK IT'S SAFE TO DRIVE AROUND NOT KNOWING FOR SURE HOW MUCH GAS YOU HAVE OR WHETHER OR NOT YOUR ENGINE IS ALSO MALFUNCTIONING. FORD SHOULD ISSUE A RECALL AND EXPEDITE THE MANUFACTURE OF THIS BACKORDERED PART. *NM

Mileage: 2,200