2018 FORD EXPLORER Engine Problems

86 complaints about Engine

86
Complaints
3
Crashes
2
Fires
0
Deaths

High Severity Issue

This component has been associated with crashes, fires, or deaths.

This Problem Across All Years

All Engine Complaints (86)

Dec 23, 2025

- I have experienced a sudden loss of engine power and speed on 5 occasions. Very scary and dangerous to completely lose power on the highway with cars behind you. Had to pull off onto the shoulder(s) in dangerous conditions, with two young kids in the backseat. Hazards, turn off the car, restart the car, etc. - When the power loss happens, the vehicle's dashboard lights turn on, including the engine and wrench icons along with the words "See Manual." - Based on my research, I believe it may be due to a defective throttle body and/or software, related to the "terrain management system." - Problem was not reproduced or confirmed by a dealer or independent service center - No inspections by the manufacturer, police, insurance representatives or others - No warning message is provided prior to the failure, which is another issue

Dec 22, 2025

Leaking water pump that if isn’t repaired will cause catastrophic engine failure. Very expensive repair, $2800 because of internal placement of the pump. Since the water pump is in line with the crankshaft and located over the main body of the engine, it allows coolant to leak from the water pump into the oil pan. Mixed coolant and oil will lead to engine failure.

Dec 15, 2025

I was driving on a freeway when the engine stopped without warning. The timing chain apparently; slipped and the pistons collided with the alves leaving me stranded on the road. This si a dangerous situation that Ford knows of adn is ignoring. THe car had 101000 miles on it. The car was serviced at 98500 miles by Ford but the timing issue was ignored by the mechanics becasue the computer produced no error codes. The obvious ticking of the engine was the only indication that there was a problem that the mechanics ignored. This is a know premature failure and danger to drivers and the engine should be recalled for repair at Ford's expense. Please issue a safety recall on this engine. ( 3.5L V-Shaped 3.5L Ti-VCT) Consumers are at risk for unexpected breakdowns without warning, at speed, in traffic...

Nov 25, 2025

In November 2023, our SUV started to over heat and engine shut off. We noticed the coolant reservoir was bone dry. We added coolant. It was bone dry again within a couple days. We had a mechanic friend diagnose and he told us it is the water pump. We took it to the Ford dealership and we were quoted $3000 to repair it. We could not afford this, so thankfully we met a mechanic that works at dealerships but also repairs on the side. He fixed it for $1000. Flash forward to November 2025 and we notice the heat in our car is not working. Couple weeks later, overheat warning and I'm forced to pull over with my 3 children in the car on a busy highway. Once car cooled down, we went straight home and forfeited our plans. Notice the reservoir is empty again. Refill it. It's empty within a few days. Come to find out, it's the water pump again and Ford dealership wants $4400 this time to fix it and our friend who fixed it last time wants $2000 to fix it. He had another Ford Explorer currently in his shop with the same problem. He said it will continue to fail. We are at a loss. Car overheats almost immediately and loses coolant almost immediately. Ford should HAVE A RECALL ON THE WATER PUMP. Why does the engine have to be pulled out to replace the water pump that is just going to fail every 2 years. I have bought Ford since 2008 and swore I always would buy Ford. I have had 3 Ford vehicles. This experience with this vehicle and the Ford dealerships has changed my opinion. I will never buy Ford again. We are only at 125,000 miles and bought vehicle BRAND NEW in 2018-- so 7 years... just 7 years!

Oct 22, 2025

Another timing chain failure on highway with engine stopping on road. This should be a recall!!!!! Only 101,300 miles on engine. No warnings no check engine lights until after failure.

Aug 30, 2025

The internal water pump system on the EcoBoost engine in the 2018 Ford Explorer failed after 7 years and only 63,880 miles. The vehicle was taken into the shop multiple times when the check engine light came on and the defect was not located until the vehicle failed. Due to the design, it is not easily fixed and cost an outrageous amount of money to fix for a vehicle with less than 100,000 miles. This is a safety risk because if this is a common issue, which it is, and the engine fails while driving it, the driver is not able to get to a safe area to address damages and is left stranded. There are numerous complaints regarding the design flaw of having the water pump inside the engine. The manufacturer refuses to address the flaw. The check engine light came on and was taken in and wrongly diagnosed each time until the engine failed.

Aug 5, 2025

I believe I am getting the Cam Phaser Rattle sound in my 2018 Ford Explorer Platinum with the 3.5L EcoBoost Engine. Through research I have seen that this is a common problem among other 3.5L EcoBoost Engines like the F-150, Expedition, and Navigator. This happens at Cold Start ups I noticed. I have tried calling my dealership and Ford Corporate about this issue and they say that they can't cover this at all. My vehicle is at 65k miles (just outside the warranty).

Jul 28, 2025

Engine light turning off and on. Engine overheating light on. Told by Ford dealership that I need engine replacement.

Jul 2, 2025

I am writing to formally report a significant mechanical issue involving the water pump in my 2018 Ford Explorer with the 3.5L V6 engine. This vehicle recently experienced a sudden failure of the internal water pump, a problem I have since learned is common across this model and others using the same engine design. In my case, the water pump failure occurred just outside of the vehicle’s extended warranty coverage, leading to engine overheating and a substantial repair cost. What makes this issue particularly concerning is the design flaw in which the water pump is located internally, driven by the timing chain. When the pump fails, it can leak coolant internally, potentially leading to catastrophic engine failure without warning. This design not only makes the part extremely costly to repair (often $2,000–$4,000 or more), but it also introduces a serious safety risk—drivers may experience engine overheating or seizure while on the road, with minimal to no warning. This poses a clear hazard, especially at highway speeds or in high-traffic situations. I understand that many other Ford owners have reported similar failures, yet no recall or Customer Satisfaction Program (CSP) has been issued to address the problem. Given the frequency of these incidents and the potential danger involved, I respectfully request that NHTSA investigate whether this condition qualifies as a safety-related defect. I have included my vehicle details below for your reference: Make/Model/Year: 2018 Ford Explorer Engine: 3.5L V6 (non-EcoBoost) Mileage at Failure: 101345 Failure Description: Internal water pump failure leading to coolant leak and overheating Repair Estimate: $4511.19

Jun 25, 2025

On Thursday, June 14, 2025, the check engine light illuminated on my 2018 Ford Explorer, which has fewer than 75,000 miles. I promptly contacted my trusted local mechanic, Bananno Automotive, to schedule an oil change and requested that they also inspect and diagnose the cause of the warning light. During their inspection, they performed a diagnostic scan and identified stored engine code P0430 – Catalyst System Efficiency Below Threshold (Bank 2), which corresponds to the catalytic converter on the left side of the radiator. Concerned that delaying the repair could lead to increased emissions and potential damage to the engine, I authorized the necessary repairs. All work was completed by June 23, 2025. It was only after the repairs were finalized that I reviewed the Ford Warranty Guide and discovered that this issue is, in fact, covered under warranty. Unfortunately, Ford has denied reimbursement solely because the repairs were not performed at a Ford dealership. This is deeply disappointing, especially considering the repair cost exceeded $1,800, and no alternative solution or support has been offered. My intention in sharing this is to ensure that other Ford owners are not similarly affected by this type of parts failure and warranty denial.

May 12, 2025

The water pump failed. It is internal in the engine. Not sure yet if coolant got into the motor. It is not safe to drive the vehicle and have to get it towed for this expensive repair. Water pumps should not fail at the rate they do on the ford 3.5 motors. They need to have a recall on them.

Apr 22, 2025

The contact owns a 2018 Ford Explorer. The contact stated that while driving approximately 35 MPH, the vehicle started vibrating excessively and the vehicle hesitated with several unknown warning lights illuminated. The contact stated that while driving uphill the message "Hill Start Assist Not Available" was displayed. The contact was able to drive uphill; however, the failure recurred after driving a short distance. The transmission unexpectedly downshifted and the vehicle was not able to pull into the driveway. The contact stated that several unknown warning lights were illuminated. The vehicle was towed to the local dealer, who diagnosed that there were metal shards found in the engine and that the transmission had failed. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 86,000.

Mileage: 86,000

Feb 5, 2025 Fire

The High-Speed Cooling Fan Motor Relay (Recall 21N01) and the Exterior A-Pillar Apical Molding (Recall 24V031) failed on my vehicle. The cooling fan caused the engine to overheat repeatedly, and the vehicle became undrivable. Unfortunately, I no longer have the vehicle, as it was surrendered to my bank and later sold at auction. However, service records, diagnostic reports, and recall information are available upon request. The overheating engine presented a significant safety risk while driving, as it could have caused the vehicle to stall or catch fire. A AAA roadside technician confirmed that the vehicle was unsafe to drive due to the overheating issue. This defect left me stranded, requiring alternative transportation and creating a hazard for others on the road had I continued driving the vehicle. Yes, the problem was confirmed by a AAA roadside technician, who performed a diagnostic scan and identified that the engine overheating was due to a defective cooling fan relay. The issue aligns with Recall 21N01. The molding defect (Recall 24V031) was not specifically inspected, but it was noted as part of the recall documentation. No, the vehicle was not inspected by Ford or any other representatives after the issues arose. I checked Ford’s website in February 2024 and learned about the recalls, but I was never notified by Ford about these safety defects while I owned the vehicle. AAA provided the only diagnostic assessment before I surrendered the vehicle to my bank. Yes, there were symptoms prior to the failure. The vehicle’s engine temperature warning light came on repeatedly, and the battery required constant recharging. The overheating symptoms first appeared in February 2024, and the vehicle became completely undrivable the next day.

Feb 3, 2025 Crash

My 2018 Ford Explorer rolled backwards down a hill while in park and engine off.

Jan 29, 2025

We took the car in for the recall 24V031 which is not able to be fixed at this time due to lack of parts. The Ford dealership explained to us that there were 2 other recalls on this vehicle that had not been addressed. They asked us if we wanted them fixed. We agreed to have them fixed. One being the luggage rack clips the other being high speed fan motor relay switch. The luggage rack was completed. The dealership replaced the fan not the relay switch as the recall indicated. When we brought the vehile home, the fan was super loud and would come on when ever it wanted too, whether the vehicle was running or shut off. It would also runn continuously even though it was not hot out nor had the car been running. We took the car back to the dealership. They looked into it. Ordered apart that never came. They had our car for 3 weeks and finally after arguing amongst themselves determined the relay switch should be replaced. Once we brought the car home, again the fan is super loud and runs randomly. The dealership has washed their hands of this situation. Telling us we are welcome to take it to another dealership as they believe the fan is running properly. We never had any indication that the fan was running improperly to begin with. My car was quiet and ran wonderfully. Now it is loud and actually embarrassing. Our friend was walking by and heard a loud noise like an airplane. He turned the corner and said wow that's your fan in the explorer, that isn't right. This sucks. I love my explorer but because of this I really don't. I believe it is not fixed and maybe never needed to be fixed. We followed all of the channels thru Ford to have this remedied. Now I am putting it in your hands.

Jan 15, 2025

The vehicle experienced multiple defects, including: Overheating due to a malfunctioning cooling fan motor relay. Exterior A-pillar trim detachment. Persistent starting issues, even after replacing the battery. The vehicle is no longer in my possession due to repossession, so inspection may not be possible. How was your safety or the safety of others put at risk? The overheating issue posed a risk of engine failure while driving. The detached A-pillar trim could have caused a road hazard for other drivers if it fell off while in motion. The starting issues left me stranded on multiple occasions, which could have been dangerous in certain environments. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, the dealership confirmed the issues but stated the vehicle needed to meet specific conditions (e.g., 100 miles for certain repairs) and required costly repairs that I couldn’t afford. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives, or others? The vehicle was inspected by the dealership, but Ford Motor Company has not performed any direct inspections to my knowledge. Were there any warning lamps, messages, or other symptoms of the problem prior to the failure, and when did they first appear? For the overheating issue, the engine temperature warning light appeared intermittently. For the starting issue, there were no warning lights; the vehicle simply failed to start on multiple occasions. The A-pillar trim issue was visibly apparent, but no specific warning messages were displayed.

Jan 8, 2025

This will be another submission as I am getting frustrated. My Explorer has had constant issues like clock work every 6/7 months. I have gone through 6 batteries in a two year time span. I have had the battery control module replaced because I thought that would be the fix. However it is not. While operating my vehicle yesterday on [XXX] after barely even starting the battery died and my car said multiple systems were failing almost causing someone to rear ended me. This is a safety issue like no other. When will I receive feedback for these matters I keep submitting? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Dec 27, 2024

Failed water pump and coolant leak. Numerous vehicles are failed for the same reason at each local shop and Ford dealer we’ve contacted for a quote. Repair costs are expected between $5,000 and $6,000.

Dec 18, 2024

Unknown Multiple owners of 2018 Ford Explorers are reporting oil leaks from bad seals. The oil leaks can cause fires, so we are in the process of having our Ford repaired at a mechanic and will know more at a later date.

Nov 20, 2024

My car has 105k miles on it. And the check engine light came on. Code was 3rd cyl. Misfire. Changed spark plug and coil pack. Light cane back on the next day. Then the overheat warning comes on. Shut vehicle off to cool. The coolant is now completely empty. Vehicle will not start. Have towed and the dealership gets it yo start but smoking. Dealership basically doesn't even notice that the fluid is low after we had filled it again. They say there's nothing wrong even though it wouldn't start and then was smoking when it did. Take to another mechanic to discover coolant in the 3rd Cylinder and need a whole new motor. This issue has been common in these ecoboosts! But Ford has still failed to recall or do anything about it. Can cause overheating and fire from what I've read. And also cracked head and or block! $8000 repair on a vehicle just out of the extended warranty for an issue they know they had!

Nov 11, 2024

Took the vehicle to a Ford Dealership to fix the roof railings (recalled). While doing their inspection they said the vehicle was out of coolant and that the water pump needed to be replaced and it would cost $4400.82. There were no warning lights or anything indicating that anything was wrong with the vehicle. This is a safety issue because the vehicle could overheat and shut down in the middle of the interstate without any warnings. This is a problem with the Explorer and should be remedied. Ford said there is a possibility that the coolant leaked into the engine and if so, a new engine would be required.

Oct 27, 2024

Doesn’t want to run right

Oct 26, 2024

Driving home from work when all of a sudden my car started jerking, not shifting correctly and could hear a noticeable noise coming from the engine. Low oil pressure light came on and pulled over. Car would not restart. Had it towed to mechanic and was determined that the engine was hydrolocked due to coolant getting into the pistons and oil. New engine needed on a 6 year old car with 91,000 miles. Upon researching it seems this is a common problem with eco boost engines and I don’t believe I should be responsible for this apparent COMMON issue.

Oct 22, 2024

The contact owns a 2018 Ford Explorer. The contact stated that while driving at an undisclosed speed, the check engine and coolant warning lights illuminated. The vehicle was taken to a local independent mechanic where it was diagnosed that the water pump had leaked into the engine and advised the contact to maintain the anti-freeze level at full. The vehicle was taken to another local independent mechanic for a second opinion where it was diagnosed with the same failures and advised the contact to reach out to the local dealer for assistance. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 160,000.

Mileage: 160,000

Oct 15, 2024

The contact owns a 2018 Ford Explorer. The contact's wife stated that while driving at an undisclosed speed, the vehicle stalled with the low oil warning light illuminated. The vehicle was towed to an independent mechanic where it was diagnosed that the engine failed and needed to be replaced. The vehicle was not repaired. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The approximate failure mileage was 125,787.

Mileage: 125,787

Sep 27, 2024

My check engine light came on took the SUV to Ford Dealership for service. They informed me that my engine had coolant intrusion and that I would need a new engine. In reviewing this information online I noticed that there have been multiple recalls on the EcoBoost engine with the same problem.

Sep 9, 2024

My 2.7L eco boost ford explorer had a crack in the intake manifold allowing water to leak into the piston heads. This resulted in engine misfire and ultimately led to a full engine replacement. The service technicians at the dealership noted that the 2.7 L eco boost are notorious for cracked engine components due to a mismatch in metal alloy. In reference to NHTSA# EA23002.

Sep 6, 2024

I purchased this vehicle Nov. 2021 with 46,000 miles and still having warranty on it. After driving less than 3000 miles began to see large/heavy amounts of blue smoke coming from the exhaust when starting the vehicle along with random loud noise at certain times when starting. Checked the oil and it was almost 2 quarts low and oil life said only 33% left. Complained that I thought it was burning oil at the dealership and their fix was to give me a free oil change and a new air filter saying there was no problem. I continued to have these same issues over the next 2 years with no documentation by the dealership of my complaints and no solution to the continued problems. At 1 point it was over 3 qrt. low on oil with none on the ground. Then on 3- 31-24 while headed for vacation and over 3 hrs from home driving 70+ MPH lost all power to the vehicle and thankfully close to an exit on highway. Had expense of a rental to continue on vacation. Had to reach out to a friend to tow the vehicle back 3+ hrs to home. Had an independent mechanic diagnose the car finding out it was a catastrophic misfire and loss of compression in 2 cylinders. Complained to dealership who then did their own diagnostics getting same answer. The vehicle by this time out of warranty and dealership doesn't want to help with paying for a new motor. Made 2 complaints to Ford directly with zero help. All of this should've been documented at the time of complaints so when the misfire actually occurred I might've gotten some help. I can't afford a new motor so had to borrow a car from a neighbor while figuring out what to do. The dealership solution was to trade me out of it into a newer vehicle which I'm not fond of and have a significantly higher payment which I didn't want either do to having now negative equity in the trade. Now finding out there is a recall on the same issue but for different year. I would hope that they would recall all Ecoboost and there would be some compensation

Sep 4, 2024

Check engine light showing. Diagnostic testing shows misfire in cylinder #3. Ford dealership ran diagnostic testing ($169.95) and verified concern and found coolant intrusion cylinder #3. Advised, due to mileage (75,976 miles), replacement of long block. Replacement cost estimated at $11k. No repairs have been performed at this point due to excessive cost. Second Diagnostic test ($89.95) with independent mechanic - confirmed original verification and found evidence of wear on long block. Mechanic stated that he currently had a Ford Edge in the shop with the same issues. There is currently a class action law suit against Ford for same the issue..

Aug 31, 2024

Our 2018 Ecoboost Ford Explorer started releasing smoke from the tailpipe when starting in April 2023. I took it in to the Ford of Kirkland dealership in early May 2023. They kept my car for 9 weeks, and then said there is nothing wrong with it and gave it back in July 2023. The car kept having the same issue. This was while it was still under warranty about 96,000 miles. Fast forward to February 2024, the car has continued to smoke this entire time since the dealership gave it back in July. In February, I was driving home on the freeway going up hill when the car suddenly decelerated rapidly. I was able to get off the freeway and have my husband come and he got it home. We contacted the dealership (Ford of Kirkland) the same one that did nothing in 2023. They trailered it in for a look. The response we got from the service manager was that "The engine needs replaced due to scoring in the cylinder and low compression". We could not afford to pay for an engine replacement, so we wrote a letter to Ford, who responded "thank you for letting us know, but there are no recalls and it is out of warranty, so save your receipts and if a recall comes up you could potentially be reimbursed". I received this response from Ford in June 2024, so basically they were unwilling to help. Imagine my surprise that a recall was just announced today for the exact issue we have with our car in other model years, but not our model year. I would like to know my rights. I am still paying on a car that has a failed engine, with Ford basically having told me they will do nothing. As noted, this issue is confirmed by the Ford of Kirkland dealership, which I have in writing from the service manager. The car has not been inspected by the manufacturer directly, but IS available for inspection if you would like. The car has been sitting for several months now, while we try to figure out what to do. We don't have $10,000 to replace a motor that we should not need to replace.

Mileage: 110,000

Aug 7, 2024 Crash

The contact owns a 2018 Ford Explorer. The contact started while driving at approximately 20 MPH, the check engine warning light and several unknown warning lights were illuminated. The electrical system shut down and the engine stalled. The instrument panel became inoperable. Additionally, the power steering became inoperable and the brake pedal was depressed, but failed to respond, causing the contact to lose control of the vehicle. The vehicle drove off the road and violently crashed into a ditch. The air bags failed to deploy. The contact sustained a significant whiplash and a stiff neck. The contact had not yet received medical assistance. The contact was able to exit the vehicle through the front driver's side door. The vehicle was towed to the contact's residence. There was no police report filed. The contact stated that the front passenger's side and the front undercarriage of the vehicle were significantly damaged. Additionally, the contact stated that while attempting to restart the vehicle, the vehicle emitted smoke. The contact immediately turned off the vehicle. The dealer was notified of the failure. The manufacturer was notified of the failure and advised the contact to take the vehicle to the dealer for diagnostic testing, and to call back to file a report once the VIN was available. The manufacturer also referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

Aug 6, 2024

Failed water pump/coolant leak. Vehicle will suddenly overheat and engine can seize. Vehicle will stop unexpectedly and endanger the lives of the driver, passenger and other motorists. Temperature warning and check engine light comes on only when vehicle is overheated at which point there is no coolant left. Issue has been confirmed by an independent service center. I was told that they would not touch this repair and to take it to a dealership due to the location of the water pump, it's relationship to the timing chains and the labor intensive job. The part is inexpensive. A simple Google search indicates that this is a known design problem since approximately 2011 and affects many makes and models. There are several class action law suits and a recall was issued in Canada for the same issue. Ford will acknowledge "off the books" that it is a problem but offer no financial assistance or support for their design flaw. It is an extremely costly repair for a very pricey vehicle.

Jul 10, 2024

Ford EcoBoost 2.0 engine failure at 66,000 miles as coolant has leaked into the engine compartment and oil pan. Known issue by Ford as design defect on the EcoBoost engines. Current class action lawsuit over this [XXX] et al., v. Ford Motor Company, Case No. [XXX], filed in the United States District Court for the District of Delaware. Plaintiffs have experienced the exact same failures on the EcoBoost engines. Ford issued multiple technical service bulletins (TSBs) and other service messages for vehicles equipped with EcoBoost engines. Luckily, the failure occurred at home and not while driving at highway speeds as there have been reports of fires occurring if vehicle is moving during failure. Vehicle began rough idling 7-10 days ago and check engine light showed a code for misfire of cylinder. Had plugs changed but check engine light returned and then as of today, after overheating light came on dash upon startup with clouds of white smoke coming from exhaust, checked coolant levels and it was empty and drained down into the oil pan showing milky colored oil. Again... Ford knows about this issue with EcoBoost and has since 2017 and has failed to issue recall for customer safety due to cost factors and continues to address on case by case basis with most common offer to cover partial cost of engine replacement. Most consumers don't have the financial resources to sue Ford, so they continue to take advantage of their size and financial power to abuse customers. Please take action about this known issue and review the above class action case before Ford's negligence results in consumer death or serious injury. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Apr 4, 2024

Water pump failed. Coolant is leaking

Mar 31, 2024

Three times within the last 4 years I have had a Map Sensor failure. I was told the first time, this is rare. I was told the second time, this never happens twice. This time I'm told that they just don't know what is causing it. Must be 3 bad sensors in a row somehow. The engine failure on [XXX] was nearly catastrophic and I nearly died. I was going 70mph on a [XXX] at [XXX]. [XXX] can be dangerous under the best conditions, this was during dangerous storms along with being at rush hour. The engine completely stalls and I lose all power to drive. The first time it happened in a parking lot in August of 2020. The second time was Sept of 2022 and I was in my neighborhood. Sunset Ford has no explanation and have repaired it and sent me on my way once again. There are no signs this will happen - it just suddenly happens and I have no ability to react due to the complete engine stall. I have also had 2 oil system failures with this vehicle. It has only 42k miles on it. I do not feel safe driving this vehicle. I don't understand how this is acceptable at all honestly. How can I feel safe driving my children in this vehicle? 5 major repairs in just over 4 years. Have the repairs been done correctly? I question why more has not been done to ensure that another catastrophic event doesn't happen that could result in death of myself or family. Even my numerous requests for information and service reports were met with resistance and what seems like attempts at hiding information from Sunset Ford. Not only could I have been seriously injured or killed, but this could have caused a large scale accident affecting many others on that hwy. This feels negligent by either Sunset Ford or by Ford Mo Co. This should not happen in a safe and reliable vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Feb 23, 2024

On February 9, 2024 I was headed to work as a ICU Charge Nurse. I was driving about 65 mph on the highway and suddenly my engine failed. My engine completely turned off. I wasn’t able to press the gas to accelerate. My steering wheel also locked so I had no control over my vehicle anymore. Eventually, smoke started to come from my engine. I nearly lost my life with no control over my vehicle. Someone could have hit me from the spontaneous failure of the engine. This was extremely traumatic for me. I bought this car from a Ford dealership and get all my services done through Ford. On January 24, 2024 I took my car to Ford for a multi-point inspection, oil change, and tire rotation. I also got a fuel system change. I had no warning lamps, messages, or any symptoms that the vehicle would fail prior to the incident. I got my vehicle towed to the dealership of purchase. They reported that it was an internal failure of the engine from a broken water pump. This is an ongoing issue that Ford is aware of. How does a water pump fail with no indication? Why hasn’t there been a recall on Ford’s water pump and engine failure. How many people have to lose their lives before a safety recall is issued. I was lucky to survive that but others may not be. Please help!

Dec 1, 2023

Torque converter issues as outlined here: [XXX] Almost was in accident due to loss of power and slow take off from issue with transmission torque converter. Engine shaking bad when in drive or reverse while stopped. Caused two motor mounts to be damaged. One split open and leaked fluid. Those have already been replaced. Less than 60k miles this should not be an issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Nov 30, 2023

I purchased this used vehicle from Carmax 1/2022. Prior to my purchase it was a fleet vehicle. On 09/18/2023 I experienced EcoBoost engine failure.Mileage is currently roughly 49k. Incident occured 2 months outside of Powertrain warranty. The engine light would come on intermittently when driving. Took the car for a diagnostic to diagnose issue and had #3 ignition coil replaced due to misfire message. Few days later, light would come back on. After 3rd time of me going back and forth to the repair shop because of the light coming back on and vehicle drive not being as smooth as it usually is, I took the car to Ford dealer service center, where I was advised that this is a known issue, but no recall has been issued at this time. In addition, I was told that this engine is on back order and will not ship out until March 2024. A loaner car has not been provided and my extended warranty covers 5 days at $35/day, that is it. I will be without a vehicle for 6 months. Prior to this incident in 2022 I had a transmission issue. Powertrain warranty was still in effect so Ford covered it. I was without a vehicle for about 3 weeks for that repair. This has been a very dissapointing experience for a vehicle that is 5 years old and under 50k miles.

Oct 19, 2023

The contact owns a 2018 Ford Explorer. The contact stated that while driving at approximately 80 MPH, the vehicle stalled without warning. The contact stated that she was able to coast the vehicle off the roadway safely. The vehicle was then towed to an independent mechanic where the failure could not be duplicated; however, the failure recurred. The contact stated that while driving at an undisclosed speed, the vehicle stalled without warning. The contact stated that a message then flashed on the instrument panel “Full Accessory Active”. The contact stated that the following day, she attempted to start the vehicle, but the engine failed turnover. The contact stated that she waited approximately 30 minutes to an hour and was able to restart the vehicle. The vehicle was taken back to the independent mechanic, but the failure could not be duplicated. The failure recurred. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and the contact was provided a case number and advised to contact the NHTSA Hotline. The failure mileage was approximately 79,008.

Mileage: 79,008

Oct 12, 2023

As I was driving on to the grocery store on a stop light I heard a rattle sound deflecting to another vehicle, the other vehicles driver heard the noise and noticed a puddle of water,and notified me. Emediatly i pulled over. Indeed, there was leak, unfortunately couldn't tell where it was coming from .I Called my mechanic, and a tow truck.My mechanic called me today October 11,2023 to notify me that the water pump had failed.He asked me if there had been any warning sings or temperature change,I responded no.He told me that if the incident had happened on the highway, I might have caused damage to the engine and potentially the vehicle might have shut off do to over heating.Keep in mind that my 2018 ford explorer only has 70,000 miles.Now I'm stuck with a bill of 1,400 dollars.Im gonna get an update tomorrow October 12,2023 on my vehicle status, if there was anything else damaged do to the water pump failure.No lights or warning sings were lid on my dashboard.

Oct 5, 2023

The car had catastrophic engine failure. It had zero mechanical issues and all routine maintenance. It started rough a few times. Which I now know was a misfire. It then overheated while driving. Brought to a mechanic who said it was a blown head gasket. The coolant leaked into the oil. Engine had to be replaced at 102,000 miles.

Sep 29, 2023

The contact owns a 2018 Ford Explorer. The contact stated while driving at an undisclosed speed, the service engine warning light illuminated. The vehicle was taken to the dealer, who performed a software update; however, the failure recurred. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

Sep 27, 2023

EXHAUST SAFTEY ISSUE / MY CEL CAME ON LEAVING WORK ON 9/25 , SCANED CODE AND GOT A CODE OF P0430 (CATALYTIC CONVERTER BANK 2) I FOUND A CUSTOMER SATISFACTION PROGRAM ISSUED ON 06/13/19 -(PROGRAM #19M01) ON THIS TO REPLACE UNDER AN EXTENDED WARRANTY. THE ISSUE IS WARRANTY COVERAGE IS 11 YEARS OR 120,000 MILES. THE CODE CAME UP AT 120,325 JUST OUTSIDE THE WARRANTY EXTENSION , FORD IS UNWILLING TO EXTEND THIS COVERAGE PAST THE 120 MILE MARK , tHIS CAR ALSO FALLS UNDER ANOTHER PROGRAM THAT WAS ISSUED 01/26/23 (PROGRAM# 22M06) STILL FORD REFUSES TO COVER UNDER WARRANTY FOR THIS SAFTY ISSUE

Aug 23, 2023

The contact owns a 2018 Ford Explorer. The contact stated while driving 35 MPH, the contact heard an abnormal sound. No warning light was illuminated. The vehicle was diagnosed by a dealer and confirmed that the failure was with the power take off unit internal failure and was leaking fluid. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that the vehicle was not under warranty. The failure mileage was approximately 108,000.

Mileage: 108,000

Jul 3, 2023

The contact owns a 2018 Ford Explorer. The contact stated that coolant was leaking from the engine and the temperature gauge indicated that the engine was hot. The vehicle was taken to an independent mechanic and the water pump was replaced; however, the contact stated that the failure recurred. The vehicle was taken to a dealer and the contact was informed that the water pump had failed again. The contact was provided an estimate for the repair. The manufacturer was notified of the failure. The vehicle was not repaired and remained at the dealer. The failure mileage was 81,135.

Mileage: 81,135

Jun 29, 2023

Leaking exhuast fumes into the cab.

Jun 28, 2023

Dealer refuses to repair vehicle without issues being present. States They will only fix it once the problem has arisen.

Jun 27, 2023

I’ve taken my vehicle multiple times to the Ford dealership due to continuing issues. Every time I’m told nothing is wrong and now I can’t even drive my car 5 feet.

Jun 21, 2023

The contact owns a 2018 Ford Explorer. The contact stated while her husband was driving approximately 45 MPH, the check engine warning light started flashing. The contact stated that after blinking twice, the vehicle lost motive power and stalled. The driver coasted to the side of the roadway and had the vehicle towed to a certified mechanic who diagnosed the vehicle and determined that the water pump had failed and needed to be replaced. The certified mechanic explained that coolant had leaked into the engine oil causing the engine to fail. The vehicle was taken to the dealer who confirmed the diagnostic result and determined that the engine needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 73,000.

Mileage: 73,000

Apr 14, 2023

This complaint is regarding faulty water pumps in certain Ford vehicles. This is a known issue that Ford refuses to acknowledge. There are several class action lawsuits filed against Ford as well. The water pump is positioned in the engine’s center section, coolant leaks straight into the oil bucket. The coolant leak causes the engine to overheat and seize, prompting a new purchase. An overheated engine results in a blown head gasket, which causes the engine to underperform, worsening the heating condition. Engine failure can happen anywhere and cause danger to occupants or other drivers on the road. I had the best Ford warranty on my 2018 Ford Explorer. It expired when I reached 101,000 miles. At 103,0870 miles, I was in our Ford Dealership for an oil change. That is when they found coolant leaking. They said I needed a new water pump. The repair was to cost $3,613.98. I paid for the repair but also called Ford to see if they had a program to help with the cost of this repair. They said no. I filed a complaint and, of course, nobody contacted me. Luckily, this was found before I lost the engine like a lot of people are experiencing.

Apr 7, 2023

Water pump is inside engine and apparently known to be faulty. After being stranded in traffic behind an accident in winter in Maine It was well below zero and I could not move from the backed up traffic. Had to shut off car and weather was dangerously cold. I brought to dealership I bought it at. Note there was no warning before the car was fully overheated and coolant was empty. They said water pump and told me to go to specifically ford dealership as I bought used from same family of dealerships but not specifically ford. After a month of adding fluid daily ford dealership tells me that water pump is inside engine and costs nearly as much as new engine to repair. They cannot get in for a month quoted two days and 2800 dollars. The delays from both dealerships could result in new engine needed. This is known issue that can destroy the engine as well and should be a recall. Class action lawsuit filed and I believe canada is forcing the repairs to be covered. It is available for inspection and I have to date paid 600 dollars so far for two dealerships to inspect it and not fix the issue.

Mar 23, 2023

Water pump leaking on 2018 Explorer with only 72,365. Dealer said it should be replaced or it could fail destroying the engine. This is the 4th major problem I have had with this vehicle. Not that old to have so many problems. Ford picked up some of the cost but still cost me $850.

Mar 10, 2023

Water pump leaking

Feb 3, 2023

2018 Ford Explorer Water Pump failed with little to no warning causing catastrophic damage to the engine. Flashing check engine light came on for less than 30 second and then turned off I conducted a visual inspection everything seemed fine. Next morning as I was driving to the dealership to have the vehicle serviced, check engine light came on and moments later the vehicle stalled unexpectedly in a busy intersection.

Jan 31, 2023

My 2018 Ford Explorer's water pump is leaking and has caused my car to overheat and then shut down on the highway. Having my car immediately begin to overheat and slow down on a fast-moving highway is very dangerous. I have discovered that this is an issue that Ford is aware of for my year's vehicle but does not want to do a recall to fix the part and if I fix it, they will only be able to install a similar faulty pump again.

Sep 29, 2022

My car produces a sulfer/burning smell at hard acceleration. When I am merging into traffic at 3500-4000 and over RMP, an awful smell enters the cabin. I am very concerned that this is unsafe for my family and children in the vehicle, as well as the environment. I have had this vehicle looked by Ford and they claim everything looks normal. It is not normal to have this smell while accelerating.

Sep 21, 2022

In mid-July 2022, I attempted to fix the exhaust issue when accelerating in my 2018 Explorer. Ford dealership found there was a crack in the exhaust. Ford Corporate paid for the repairs. The problems persisted but were not as quick to notice, but still faintly smell it. Since July, I feel the dealership never fix the issue, and since the heat has worsened, the exhaust also has. Ford Corp, in a statement, has stated that it's "normal" to smell exhausted when accelerating. The Ford Dealership has also echoed this statement. Our Ford Fusion 2015 has never smelled like exhaust. My Mercedes never, either. From my understanding, 2017 Explorer had this recall, l and it seems they never fixed the issue. I feel it's not safe, as my family, my 1 yr old granddaughter, and myself are being poisoned. Today, I ordered carbon monoxide to record this data and will find out what is legally allowed.

Aug 29, 2022

The contact owns a 2018 Ford Explorer. The contact stated that while her husband was driving 55 MPH, he heard an abnormal sound coming from the vehicle. Her husband pulled over and upon inspection, her husband saw fluid leaking from the vehicle. The vehicle was towed to the residence where the dealer was notified and instructed him to tow the vehicle to the dealer for an inspection. The dealer diagnosed the vehicle with a defective water pump. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 85,000.

Mileage: 85,000

Aug 26, 2022

The contact owns a 2018 Ford Explorer. The contact stated that the low fuel warning light illuminated on the instrument panel and the vehicle was overheating. The vehicle was taken to an independent mechanic who added oil in the vehicle and stated that the water pump needed to be replaced. The mechanic also mentioned an issue with the coolant however, the contact could not recall what was stated. The vehicle was not repaired. The manufacturer was contacted and stated that the VIN was not under recall and referred the contact to the NHTSA Hotline. The approximate failure mileage was 74,000.

Mileage: 74,000

Aug 10, 2022

on May 25th I started my car and the dashboard indicated my engine is at critical stating its overheating. I immediately turned the car off and waited 10 minutes to restart the vechle assuming it was a malfunction because the vechle hasn't been driven since the day before. As I restarted the car no warning indicators lit and the vechle was normal as usual. I drove around the corner and noticed the vechle stalling with a slight jurk. I immediately drove into an auto shop to check what's going on. I told the rep what's happening with the car. they checked the oil and stated the coolant is mixing with the oil and that I need service right away. I asked if I get an oil change will it get me home around the corner. the rep stated it shouldn't be a problem. As I left it was fine, until I reached my driveway and the vechle just shut off. I then asked for help to push the vechle into the driveway by my neighbor and was able to put the car in neutral and moved into my driveway. I searched around to see recalls on fordpass app, it only stated that it was a new CSP on my vin to upgrade the high speed cooling fan relay and it's components stating it is known to either cause overheating or fire and that the relay will be replaced for vechles with millage at or below 150000 miles. I was in the clear and covered because I was at 126,600 miles. I remembered as I turned my vechle on it stated a critical indication of my engine overheating following me turning off the vechle and waiting 10 minutes and restarting with no warning indicators on. I contacted ford for service by requesting a tow to Brandon ford. The vechle was towed and the following day a service rep named Scott called stating he received the vechle and that it's gonna take a couple of days to get to, I said no problem. the next day I was contacted by Scott and was told my engine is seized and that no service is gonna be performed and to come pick my vechle up. I found recalls for 2019 and 2020 ford vechles but not 2018

Jul 21, 2022

The contact owns a 2018 Ford Explorer. The contact stated that while his wife was parked on an incline, the vehicle failed to restart without warning. Once the contact arrived at the scene, the vehicle restarted and resumed normal operation. The failure recurred four additional times after the initial failure. After the most recent failure, the contact had the vehicle towed to a dealer where the mechanic failed to duplicate the failure. The dealer replaced the battery; however, the failure returned soon after the replacement. The manufacturer was notified of the failure and the contact was referred to the NHTSA for assistance. The vehicle was not repaired. The failure mileage was approximately 50,000.

Mileage: 50,000

Jul 12, 2022 Fire

Vehicle had a major mechanical issue that ignited a fire in the engine compartment. The fire quickly spread to the passenger compartment of the vehicle and totally engulfed the unit causing major damage to the entire vehicle. The vehicle is an obvious total loss.

Feb 7, 2022

I purchased this SUV October 30, 2021. When I utilize remote start, I notice a smell of exhaust fumes when I get in the car to begin my commute. The smell dissipates when I let the window down before starting the drive. During my two hour commute to and from work, I have feelings of nausea and headaches. Since the time that I purchased this SUV, I've continued to be plagued with head aches, nausea, vomiting, and extreme fatigue. During the commute on Monday, January 31, I became ill again on the commute and was unable to go to work. I decided to take the car to the Green Ford dealership in Greensboro, NC to be inspected. On Wednesday, February 2, I received the following text notification from Green Ford....I just got with the technician and it is definitely leaking exhaust fumes into the vehicle. We are currently working up a quote for the repairs and will then give a call to warranty company. *My SUV is still at the dealership so I do not have the repair invoice to attach.

Nov 12, 2021

Ford has issued a recall for the cooling mechanism when the car is in idle. Unfortunately I have been told they will not correct it unless there is a problem? Like they know it is faulty and are waiting on a fire. This is a safety issue and I believe they have made the courtesy recall in hopes that it won't be a mandated one, which is pretty scary. We do what we can to prevent these issues and they know there is a problem. This is a safety issue. Please force them to correct this defect. I have attempted to schedule this repair, but while the notice says they will correct it. They have refused. I have spoken with Daniel at Ford and they have closed my case. The letter acknowledges safety feature issues are possible. I will try to attach screenshots of my case no. And the letter. Thank you so much. [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

Jun 24, 2021

On June 18, 2021 while driving we noticed a particular smell inside the vehicle while driving and stationary. When we exited the vehicle the smell was exact same smell as the exhaust coming from the car. All doors were closed to include rear hatch as it was 110 plus outside. We had the A/C on recirculating mode and wife complained of a headache and mentioned she had been getting headaches several times while in the vehicle and I too had a headache. I searched the web and came across the same in issue with this generation Explorer and people had stated the 2018 models had the same complaint but were not recalled. For the remainder of the trip we rolled windows down and used fresh air to clear to vehicle of the exhaust smell. The vehicle has not been inspected by the dealer as we have been driving another vehicle due to the safety risk of CO2 poisoning.

Mar 22, 2021

UNDER ACCELERATION WITH THE AIR CONDITIONING SET TO RECIRCULATE THE CABIN FILLS WITH EXHAUST FUMES.

Mileage: 30,000

Dec 31, 2020 Crash

WE TOOK OUR 2018 FORD EXPLORER INTO THE SHOP LAST WINTER COMPLAINING OF A BAD SMELL. THE SHOP KEPT OUR CAR FOR ABOUT 5 DAYS AND SAID THERE WAS NOTHING WRONG. 2 WEEKS AGO MY WIFE WENT TO THE ER AND WAS DIAGNOSED WITH CARBON MONOXIDE POISONING. WE BEGAN WORKING WITH FOR TO HELP GET THIS FIXED, 5 DAYS LATER SHE PASSED OUT AT THE WHEEL AND WRECKED INTO A TELEPHONE POLL. WHILE AT THE ER THERE WAS CARBON MONOXIDE IN HER BLOOD AGAIN. THANK GOODNESS SHE DIDN'T HIT A FAMILY OR SOMETHING WORSE. SINCE THEN FORD HAS REFUSED TO WORK WITH US SINCE THE CAR IS WRECKED. THIS IS A PROBLEM AND NEEDS TO BE LOOKED INTO!*DT*JB*DT *TR

Mileage: 25,000

Jul 15, 2020

WHEN ACCELERATING WE CAN SMELL EXHAUST IN THE CABIN OF OUR VEHICLE. THIS HAS BEEN AN ONGOING ISSUE FOR MORE THAN A YEAR. WE HAVE TO ROLL THE WINDOWS DOWN TO GET AIR. ON TRIPS FROM PHOENIX TO SAN DIEGO THRU THE MOUNTAIN PASSES WE HAVE GOTTON DIZZY FROM EXHAUST SMELL. I HAVE TAKEN IT TO THE DEALER 4+ TIMES TO COMPLAIN ABOUT THIS ISSUE, DEALER HAS SAID ITS A KNOWN ISSUE WITH NO FIX. YOU CAN SMELL THE HUMIDITY OF THE EXHAUST AS WELL AS THE BURNT OIL. EVERY TIME I GET IN MY VEHICLE WITH FRIENDS, I'M EMBARRASSED OF SMELLING EXHAUST AND HOPE IT DOESN'T AFFECT HEALTH OF ANYONE. WE CAN SEE THE EXHAUST SOOT BUILDING UP ALONG THE ENGINE BLOCK AND EXHAUST MANIFOLD BUT THE DEALER TOLD US THATS NORMAL ROAD GRIME.

Mileage: 4,665

Jul 13, 2020

TL* THE CONTACT OWNS A 2018 FORD EXPLORER. THE CONTACT STATED THAT WHILE MERGING INTO TRAFFIC ON THE FREEWAY AT VARIOUS SPEEDS, THE VEHICLE INDEPENDENTLY SHIFTED INTO LIMP MODE WITHOUT WARNING. THE CONTACT TOOK THE VEHICLE TO AUTONATION FORD EAST (28825 EUCLID AVE, WICKLIFFE, OH 44092) WHERE THE MECHANIC WAS UNABLE TO DUPLICATE THE FAILURE. THE MECHANIC ATTRIBUTED THE FAILURE TO A POTENTIAL TURBO LAG. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. CONSUMER STATED INDICATOR FAULT LIGHTS ON THE DASH FAILED THREE TIMES.*JB

Mileage: 14,500

Feb 20, 2020

FOR WEEKS NOW THE CAR HAS BEEN DECIDING WHAT TO DO. THE AIR CONDITIONER RANDOMLY TURNS OFF OR WON'T TURN ON. THE WINDOW WON'T ROLL UP OR DOWN. LIGHTS IN THE DASHBOARD RANDOMLY GO ON AND OFF ALL THE TIME. SOMETIMES THERE IS JUST A LOUD NOISE BUT NO LIGHTS. THEN RECENTLY WHEN I WAS DRIVING ON THE HIGHWAY GOING 55 MPH WITH MY 3 CHILDREN THE CAR SHUT ITS SELF OFF. THE LIGHTS WENT CRAZY THEN SHUT OFF. THERE WAS NO GAS OR BRAKES AS I WAS GOING 55 MPH. ONCE THE CAR CAME TO A ROLLING STOP. IT DID NOT TURN BACK ON. ONCE TOWED TO THE DEALERSHIP, THEY CANNOT FIND ANYTHING WRONG.

Mileage: 12,000

Jan 9, 2020

CONSTANT SMELLS OF CARBON MONOXIDE IN MY VEHICLE ALMOST EVERY TIME I ACCELERATE ABOVE 3500 RPM. I'VE TAKEN IT TO TWO DEALERSHIPS MORE THAN THREE TIMES FOR THE SAME PROBLEM WITH NO SOLUTION. EVERY TIME I GET IN MY VEHICLE I DREAD SMELLING THIS STUFF AND HOPE IT DOESN'T AFFECT ME OR A LOVED ONE.

Mileage: 38,000

Jan 5, 2020

WARNING SIGN SAYS CHECK ENGINE OIL PRESSURE, THE WARNING SIGN ONLY APPEARS WHEN THE CAR IS STOPPED.

Mileage: 34,962

Oct 24, 2019

STARTING WHIT A NOISE PROBLEM ON ENGINE WE BRING THE VEHICLE TO SERVICE DEPARTMENT THEM SAID WAS NOT A PROBLEM 2 MONTHS LATER WE ARE HERE ON SERVICE DEPARTMENT FOR STEERING WHEEL PROBLEM, BRAKE NOISE, TO MUCH PROBLEMS. WE BUY A NEW CAR TO AVOID THIS PROBLEMS AND ISSUES WASTING OUR TIME. AND MONEY.

Oct 24, 2019

CARBON MONOXIDE IN THE PASSENGER COMPARTMENT OF A 2018 FORD INTERCEPTOR UTILITY (A HONEYWELL BWC2R-M CARBON MONOXIDE ALARM HAD BEEN INSTALLED IN THE VEHICLE DUE TO THE HISTORY OF CARBON MONOXIDE ISSUES WITH THESE VEHICLES). ON OCTOBER 21, 2019 TWO OFFICERS WERE PATROLLING IN THE 2018 FORD INTERCEPTOR UTILITY. THE OFFICER WERE ACCELERATING QUICKLY AS THEY ENTERED THE HIGHWAY WHEN THE CARBON MONOXIDE ALARM ACTIVATED. THE OFFICER STOPPED ACCELERATING AND ROLLED DOWN THE WINDOWS. THE CARBON MONOXIDE ALARM RESET AND NO FURTHER ACTIVATIONS HAVE BEEN REPORTED.(THIS REPORT CAME A MONTH AFTER ANOTHER OF THE CITY'S FORD INTERCEPTOR UTILITY VEHICLES WENT TO THE DEALERSHIP TWICE FOR CARBON MONOXIDE IN THE PASSENGER CABIN. THE FIRST INCIDENT WAS ACCOMPANIED BY A FOUL ODOR AND THE EGR PURGE VALVE WAS REPLACED. THE VEHICLE WAS PLACED BACK IN SERVICE AND WITHIN A WEEK THE CARBON MONOXIDE ALARM ACTIVATED AGAIN. FORD WAS UNABLE TO DUPLICATE THE CARBON MONOXIDE IN THE PASSENGER CABIN SO NO REPAIRS WERE DONE.)

Mileage: 22,000

Jun 26, 2019

MY 2018 FORD EXPLORER HAS UNDER 9,000 MILES ON IT AND I'VE BEEN EXPERIENCING EXHAUST SMELLS IN THE CABIN WHILE MERGING ON THE INTERSTATE. THIS HAPPENS DURING ACCELERATION. I HAVE BROUGHT MY VEHICLE TO FORD SEVERAL TIMES NOW WITH NO REAL ANSWER. THEY SAID THAT THEY HAVE NOT BEEN ABLE TO "RECREATE" THE SMELL SO THEIR HANDS ARE TIED. THEY TOLD ME TO TURN OFF THE RECIRCULATE AC FUNCTION TO GET RID OF THE SMELL. CLEARLY, IF THAT WAS THEIR DIRECTIVE, THEY KNOW THAT EXPLORERS ARE HAVING AN ISSUE. I WAS TOLD TODAY THAT I SHOULD CONTACT FORD DIRECTLY BECAUSE THE ISSUE DOES NOT INCLUDE 2018S. I HAVE 2 YOUNG CHILDREN THAT IN MY VEHICLE WITH ME AND SOMETHING NEEDS TO BE DONE ABOUT THIS PROBLEM. I OWE MONEY ON THIS VEHICLE THAT IS PUTTING MY FAMILY IN DANGER AND HAVE NO ANSWERS ON HOW TO GET THE PROBLEM FIXED.

Mileage: 8,500

Jun 17, 2019

EXHAUST IS LEAKING INTO THE CABIN WHILE DRIVING. USUALLY WHILE ACCELERATING

Mileage: 25,000

May 9, 2019

LEAK ON TIMING COVER. IT HAS A MINOR OIL LEAK IN THE TIMING COVER

Apr 23, 2019

FORD EXPLORER 2018 GOING FROM 50 MPH. AND TO DO FORCE, ENTERS A STRONG SMELL OF GAS CABIN IT SHOULD SLOW DOWN AND OPEN THE CRYSTALS TO LEAVE THE STRONG ODOR.

Feb 20, 2019

I HAVE BEEN SMELLING EXHAUST FUMES/ROTTEN EGG SMELL IN MY CAR WHEN ACCELERATING UP TO 60MPH. 1ST TIME IN SHOP THEY SAID BOLTS WERE MISSING ON ENGINE AND SOME WERE LOOSE.; THEY 'FIXED' IT. STILL SMELLED EXHAUST FUMES/ROTTEN EGGS, SO TOOK CAR BACK. THEY SAID FUEL GOT IN THE FUEL FILTER BUT THEY 'FIXED' THE PROBLEM. NO STILL SMELL EXHAUST/ROTTEN EGGS. TOOK BACK FOR 3RD TIME THEY HAD MY CAR FOR A MONTH AND THEY REPLACED THE WHOLE EXHAUST. NOW HAVE HAD CAR A WEEK AND A HALF AND I SMELL THE EXHAUST. I DON'T KNOW WHAT TO DO, I HAVE THIS BRAND NEW CAR COSTING ME $37000.

Jan 11, 2019

TL* THE CONTACT LEASED A 2018 FORD EXPLORER. THE CONTACT DETECTED AN ABNORMAL FUEL ODOR INSIDE THE VEHICLE THAT WAS SO STRONG, SHE COULD TASTE FUEL. TOWNE AUTO GROUP (3535 SOUTHWESTERN BLVD, ORCHARD PARK, NY 14127, (716) 662-6500) WAS NOTIFIED OF THE FAILURE, BUT WAS UNABLE TO REPLICATE, DIAGNOSE, AND PROVIDE A REMEDY AFTER SEVERAL VISITS. THE DEALER LATER REPLACED THE DOOR SEALS, BUT THE FAILURE CONTINUED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 18V807000 (FUEL SYSTEM, GASOLINE). THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT A PASSENGER INSIDE THE VEHICLE EXPERIENCED NAUSEA AND HEADACHES WHILE THE VEHICLE WAS IN OPERATION. MEDICAL ATTENTION WAS NOT RECEIVED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT INCLUDED IN NHTSA ACTION NUMBER: EA17002 (STRUCTURE, ENGINE AND ENGINE COOLING). IN ADDITION, THE CONTACT WAS UNABLE TO USE THE AIR CONDITIONER AND HEATING, AND HAD TO CLOSE THE VENTS DUE TO AN ASTHMA CONDITION. THE APPROXIMATE FAILURE MILEAGE WAS 4,278.

Mileage: 4,278

Oct 25, 2018

EXHAUST FUMES ENTERING THE VEHICLE. FORD ENGINEER INSPECTED AND FOUND 3PPM ENTERING CABIN IN LESS THAN AN HOUR. FORD STATES THIS IS NORMAL. OVER 3 HOURS IN THE CAR CAUSES PHYSICAL ILLNESS, FORD DENYING ANY RESPONSIBILITY. VEHICLE IN MOTION ON HIGHWAY OVER 40MPH. FORD ENGINEERING REPORT WILL BE AVAILABLE TO ME WITHIN THE NEXT 48 HOURS. CAUSED PHYSICAL ILLNESS, DIZZINESS AND VOMITING.

Mileage: 9,000

Oct 10, 2018

TL* THE CONTACT OWNS A 2018 FORD EXPLORER. WHILE ATTEMPTING TO MERGE INTO TRAFFIC, THE CONTACT DEPRESSED THE ACCELERATOR PEDAL AND AN EXHAUST ODOR IMMEDIATELY ENTERED THE VEHICLE. THE VEHICLE WAS TAKEN TO BILL FICK FORD (737 N FWY SERVICE ROAD, HUNTSVILLE, TX 77340) WHERE THE FAILURE WAS DUPLICATED, BUT THERE WAS NO REMEDY AVAILABLE. THE CONTACT ALSO STATED THAT THE FAILURE OCCURRED EVERY TIME THE ACCELERATOR PEDAL WAS DEPRESSED EVER SINCE THE VEHICLE WAS PURCHASED APPROXIMATELY SIX MONTHS AGO. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND CASE NUMBER: CAS-16021870 WAS FILED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 5,100.

Mileage: 5,100

Aug 8, 2018

MY EXPLORE HAS FAILED TO START ON 4 DIFFERENT OCCASIONS. THE DEALER SERVICE DEPARTMENT SENT A TOW TO GET THE CAR, AND THE DRIVER GOT IT TO START AFTER SEVERAL ATTEMPTS, THEN HE SHUT IF OFF AND IT FAILED TO START AGAIN. THE SERVICE MANAGER TOLD ME HE COULDN'T GET THE ISSUE TO OCCUR SO THERE WASN'T ANYTHING FOR HIM TO DO EVEN THOUGH HE HAD A FAULT CODE. MY EXPLORE ONLY HAS LEST THAN 9000 MILES AND IS STILL UNDER WARRANTY BUT YET THEY ARE TELLING ME THERE ISN'T ANYTHING THEY CAN DONE AFTER KEEPING MY CAR FOR 3 WEEKS. THERE SHOULD BE THINGS THAT SHOULD BE REPLACED WITH THE FAULT CODE, BUT YET NOTHING WAS DONE. HAS ANYONE ELSE EXPERIENCED THIS TYPE OF ISSUE? IF SO, WHAT WAS DONE TO RESOLVE THIS ISSUE.

Mileage: 8,400

Jul 15, 2018

EXHAUST FUMES ARE ENTERING THE CABIN DURING ACCELERATION AND WHEN THE AC IS ON. SEVERAL FAMILY MEMBERS HAVE COMPLAINED ABOUT THE SMELL WITHIN THE CABIN. I PERSONALLY HAVE EXPERIENCED HEADACHES AND BURNING EYES BECAUSE OF THE ISSUE. IT SMELLS LIKE BURNT HAIR. THIS IS A FAMILY VEHICLE USED TO TRANSPORT MY ENTIRE FAMILY INCLUDING MY 5 MONTH OLD BABY. THIS SMELL IS MAKING EVERYONE NAUSEOUS.

Mileage: 45

May 29, 2018

WHILE DRIVING NORMALLY ACCELERATION WILL BEGIN TO REDUCE CONTINUELY UNTIL THE VEHICLE STOPS ALTOGETHER. NO WARNING LIGHTS OR ANYTHING. THIS HAPPENED ON THE EXPRESSWAY EACH TIME. THE VEHICLE IS ONE MONTH OLD. DEALERSHIP CAN'T FIND A PROBLEM.

Mileage: 60

Apr 17, 2018

WHEN ACCELERATING, THE SMELL OF EXHAUST FILLS THE CAR. WHEN YOU PRESS THE GAS ALL YOU CAN SMELL IS EXHAUST. IT'S BEEN THIS WAY FROM DAY ONE. FORD TRIED TO FIX IT UNDER RECALL BUT IT DID ABSOLUTELY NOTHING. YOU CAN STILL SMELL IT JUST THE SAME. NO DIFFERENCE AFTER THEIR ATTEMPT TO FIX IT.

Mileage: 10