2003 FORD F-150 Electrical System Problems

The engine continues to shoot out the spark plugs. This is continued to happen with different cylinders. I’ve had it at the mechanic most of the time I’ve owned it.

Our truck has been great but we have a major problem. It is leaking water when it rains. Getting front floor carpet wet and now it is getting the fuse box wet and causing electrical systems to not work. Like today the odometer won't light up. Also dripping from top of windshield. We are having the windshield and seal replaced on Thursday but the glass company says they can't guarantee m of seal will stop the Problem. He said the drain system was factory installed backwards and it's not draining properly.

The contact owns a 2003 Ford F-150. The contact stated that while the vehicle was parked and turned off for approximately an hour, they were suddenly informed that their vehicle had caught fire. When the contact arrived at the vehicle the fire department had already arrived and extinguished the fire. There was a police report was filed that stated that the fire was caused by wiring in the engine compartment. There were no injuries or medical assistance. There was damage to a nearby vehicle, fence, tree, and surrounding grounds. The vehicle had been towed and deemed totaled. The contact had later learned of NHTSA Campaign Number: 05V017000 (Vehicle Speed Control) however the vehicle had never been repaired for the recall. The manufacturer was not made aware of the failure. The approximate failure mileage was 250,000.

Mileage: 250,000

TL* THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT'S SISTER SMELLED SMOKE COMING THEIR BEDROOM WINDOW. THE CONTACT WENT OUTSIDE AND NOTICED THAT THE VEHICLE CAUGHT ON FIRE. THE FIRE STARTED FROM THE DRIVER SIDE. THE CONTACT EXTINGUISHED THE FIRE WITH THEIR WATER HOSE. NO POLICE REPORT WAS FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS NOT TOTALED HOWEVER THE FRONT HOOD AND PASSENGER SIDE WAS MELTED. THE VEHICLE WAS NOT DRIVABLE. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND ADVISED TO TAKE THE VEHICLE TO HENSON FORD (581 1-45, MADISONVILLE, TX 77864). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 200,020.

Mileage: 200,020

AFTER A RAINSTORM AND WHILE DRIVING, MY WINDSHIELD WIPERS STOPPED WORKING, MY RADIO/CD PLAYER STARTED TURNING OFF AND ON, MY PANEL LIGHT DIMMED, AND I HEARD A CLICKING NOISE UNDER MY DRIVER SIDE DASH BOARD. THERE WAS ALSO A CLICKING NOISE COMING FROM THE ENGINE. WHILE STATIONARY AND KEY OUT OF THE IGNITION, I NOTICED WATER ON THE DRIVER SIDE FLOOR, AND WHEN I LOOKED UNDER I COULD SEE DROPS OF WATER SLIDING OFF I BELIEVE MY EMERGENCY BAKE AND BRAKE PEDAL, AND AN ONGOING CLICKING SOUND UNDER THE STEERING WHEEL. I LEFT MY TRUCK IN DRIVEWAY OVERNIGHT, AND THE NEXT MORNING MY BATTERY WAS DEAD. I HAD AAA TOW COME AND REPLACE BATTERY THAT AFTERNOON. THE NEXT MORNING THE BATTERY WAS DEAD AGAIN. AAA CAME AND CHECKED THE STARTER AND ALTERNATOR, ALL WERE FINE. AS THEY RECHARGED BATTERY THERE WAS A WEIRD NOISE HEARD IN THE ENGINE AREA. I DROVE IT TO A MECHANIC WITH FORD TRUCK EXPERIENCE. HE STATED THE GEM AND FUSE BOX WERE WET AND ATTRIBUTED IT TO WATER LEAKAGE COMING FROM THE WINDSHIELD WEATHER STRIPPING TRIM WHICH WAS COMMON IN FORDS VEHICLES. HE RECOMMENDED REPLACING GEM, FUSE BOX, AND WINDSHIELD TRIM. THIS WATER/ELECTRICAL PROBLEM HAPPENS EVERY YEAR AFTER A RAINSTORM. I NEVER THOUGHT A VEHICLE IN GOOD CONDITION COULD HAVE OUTSIDE WATER LEAKS GETTING INSIDE AND ONTO THE FUSE BOX AND GEM MODULE. THE MECHANIC TOLD ME IT CAN BECOME VERY DANGEROUS FOR THE GEM AND FUSE BOX TO FAIL BECAUSE IT CONTROLS EVERYTHING IN THE TRUCK. THE GEM AND FUSE BOX SHOULD BE PROTECTED FROM OUTSIDE ELEMENTS. WHEN WATER IS INTRODUCED TO THESE MODULES, IT MAKES THE WHOLE SYSTEM GO WACKY AND CAN CAUSE SERIOUS AND POSSIBLY DANGEROUS SITUATIONS. FORD NEEDS TO ACKNOWLEDGE THAT THIS IS A MANUFACTURE DEFECT AND FIX AND/OR REIMBURSE US CONSUMERS ON THE COST OF FIXING IT

Mileage: 95,000

TRANS WENT OUT A MONTH AFTER INTAKE CRACK HAD TO BE REPLACE ALMOST $1,650 TOGETHER ALSO BALL JOINTS AND TIEROD ENDS NO GOOD SHOCK NO GOOD BRAKE ARE FALLING AND REAR END IS GRINDING THIS TRUCK SHOULD HAVE NEVER BEEN SOLD HELP AND THERE'S "MORE".

TL* THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING VARIOUS SPEEDS, THE WIRING HARNESS BURNED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DETERMINED THAT THERE WERE UN-REMEDIED RECALLS ON THE VEHICLE, AND THE WIRING HARNESS FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 145,000.

Mileage: 145,000

TL* THE CONTACT OWNED A 2003 FORD F-150. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED AND THERE WAS AN ABNORMAL ODOR OF SMOKE. THE CONTACT STATED THAT SUDDENLY THE VEHICLE ENGULFED INTO FLAMES. THE FIRE DEPARTMENT WAS NOTIFIED AND WAS ABLE TO EXTINGUISH THE FIRE. A FIRE REPORT WAS FILED. THE VEHICLE WAS TOWED TO THE RESIDENCE. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

Mileage: 200,000

TL* THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING DURING RAINY WEATHER CONDITIONS, THE INSTRUMENT PANEL FAILED INTERMITTENTLY. IN ADDITION, THE FOUR WHEEL DRIVE AND THE WINDSHIELD WIPERS ACTIVATED INDEPENDENTLY. THE CONTACT STATED THAT THE BATTERY NEEDED TO BE DISCONNECTED AND THEN RECONNECTED IN ORDER FOR THE VEHICLE TO RESUME NORMAL OPERATION. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE BATTERY AND THE KEYS WERE REPLACED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

Mileage: 80,000

MY 2003 F-150 V8, 4.6L 2WD TRUCK RECEIVED WATER DAMAGE TO THE GEM (GENERIC ELECTRONIC MODULE) CAUSING THE WINDSHIELD WIPERS TO STOP WORKING WHILE DRIVING TO WORK ON A FOGGY/DEW MORNING AFTER A RAINSTORM. THE WATER DAMAGE WAS DUE TO A LEAK ON THE LOOSE WINDSHIELD THAT CAUSED WATER TO RUN DIRECTLY TO THE FUSEBOX & GEM THAT CONTROLS ALL ELECTRONICS IN THE VEHICLE. AFTER LOOKING SEEKING AN ANSWER FOR THIS PROBLEM, I FOUND THAT AT LEASE A HUNDRED OTHERS HAVE HAD THE SAME WINDSHIELD LEAK IN THE '97-'03 F SERIES VEHICLES. THE GEM COULD AND HAS CAUSED VEHICLES TO SHUT OFF AND ON AND HAVE LIGHTS GO OFF AND ON AT A RANDOM TIME IF IT RECEIVED WATER DAMAGE. IT IS VERY DANGEROUS AND NEEDS TO BE FIXED IMMEDIATELY. THE WINDSHIELD IS A COMMON PROBLEM AND MANY OTHERS HAVE SUFFERED FROM THE SAME PROBLEM AS ME. THANK YOU FOR YOUR TIME. *TR

Mileage: 112,000

VEHICLE LOST ALL POWER (IN DRY CLIMATE), INCLUDING STEERING, AND BRAKES AT APPROXIMATELY 50MPH. CAME TO A STOP USING THE EMERGENCY BRAKE. HAD TWO NEAR MISSES WHILE ATTEMPTING TO COME TO A STOP. VEHICLE HAD TO BE TOWED AS THE ECM (ENGINE CONTROL MODULE) WAS NO GOOD. HAD PRIOR MISFIRES IN ENGINE, WHICH FORD HAD DIAGNOSED AS A BAD HEAD VALVE. AFTER REBUILDING THE HEADS, THE PROBLEM CONTINUED (WHILE UNDER USE IN DRY CLIMATE). INCIDENT OCCURRED, AT WHICH POINT THE VEHICLE HAD BECOME DISABLED. 2ND FORD DEALERSHIP DIAGNOSED AS "ELECTRICAL PROBLEMS" WHICH HAD ALLEGEDLY CAUSED THE VEHICLE'S ECM (ENGINE CONTROL MODULE) TO SHORT OUT. NO MORE THAN 500 MILES AND/OR 3 DAYS AFTER REPLACEMENT OF THE ECM AND FIXING OF UNSPECIFIED "ELECTRICAL PROBLEMS" (AND IN MOIST CLIMATE), VEHICLE WOULD HAVE PERIODIC MISFIRES WHICH WOULD ON OCCASION BE SO SEVERE SO AS TO DROP ALL GAUGES ON DASH TO THEIR "OFF" POSITIONS, BUT WITH THE ENGINE STILL RUNNING (UNDER STRESS FROM SUPPOSED MISFIRE WHICH WOULD SHAKE THE ENTIRE TRUCK). ON TWO LATER OCCASIONS, WHILE IDLING AT A STOP LIGHT THE VEHICLE WOULD REPEAT THE SAME CONDITION AS WITH THE INITIAL INCIDENT, WHERE THE VEHICLE WOULD COMPLETELY SHUT-OFF, WITH EXCEPTION THAT ON THE REPEAT OCCASIONS, THE ECM WAS STILL FUNCTIONAL AND I WAS ABLE TO RESTART THE VEHICLE. A 3RD FORD DEALERSHIP WAS UNABLE TO DIAGNOSE EXACT PROBLEM BUT SUGGESTED REPLACEMENT OF COILS FOLLOWED BY WIRING AS A POSSIBLE FIX TO THE MISFIRE. I REMOVED THE VEHICLE TO A DRY CLIMATE AND REPLACED ALL PLUGS, COILS, AND BOOTS FOR TESTING. VEHICLE SUCCESSFULLY FUNCTIONED UNDER DRY, MOIST, AND SNOWY CLIMATES AFTERWARDS. CONTINUES IN OPERATION AND IS CURRENTLY AT +/- 155,000 MILES. *TR

Mileage: 115,000

THE FUSE # 29 IN THE INSIDE CAB FUSE BOX HAS BLOWN TWICE. THE FIRST TIME IS UNKNOWN THE SECOND TIME WITHIN 10 DAYS OF REPLACING THE SECOND FUSE. THIS FUSE CONTROLS THE TRANSMISSION OVERDRIVE, THE AUTO-LAMP AND BELT MINDER FUNCTIONS OF THE TRUCK. I HAVE SEEN ON OTHER WEB PAGES THE SAME PROBLEM WE ARE EXPERIENCING. *TR

Mileage: 60,000

WAS HEAVY RAIN OUTSIDE THEN MY TRUCK STARTED BLOWING THE HORN, HEATER WAS TURNING ON AND OFF, LIGHTS GOING ON AND OFF BY THEM SELVES. FIGURED ITS PART OF THE ISSUE WITH THE WINDSHIELD ISSUE FORD KNOWS ABOUT SINCE 2002. THE NOTICE WAS *FORD SPECIAL MESSAGE #15773 WHICH COVERED A FEW VEHICLES BUT HAS EXPANDED TO COVER OTHER VEHICLES. LAST YEAR, I WAS ON THE HIGHWAY DURING HEAVY RAIN AND ALL THE SUDDEN, ALL POWER WENT OFF, WINDSHIELD WIPERS STOPPED WORKING, RADIO WAS GOING FUNNY, HEAT WAS TURNING ON AND OFF, IT WAS DIFFICULT TO DRIVE. THAT ONLY LASTED FOR A FEW SECONDS BUT MADE IT WHERE I GOT OFF THE HIGHWAY, MADE IT BACK TO MY HOUSE THEN BROUGHT IT TO FORD TO FIND OUT THE ISSUE. I OPTED NOT TO HAVE THE WORK DONE AT THAT TIME FOR THE MECHANIC SAID ITS OKAY FOR THE TIME BEING. BUT CORROSION WAS STARTING AND I NEEDED TO HAVE THE WINDSHIELD FIXED BEFORE THE ISSUE AT HAND COULD BE FIXED, BECAUSE IF I DIDN'T, IT JUST WOULD CAUSE THE ISSUES A FEW YEARS DOWN THE ROAD AGAIN. LOOKING THROUGH, I SEE YOU HAVE A LOT OF "ELECTRICAL ISSUES" BEING BROUGHT UP, AND ALL OF THEM FROM WHAT I HAVE SEEN LOOK TO BE CAUSED BY THE SAME ISSUE, MIND YOU THAT THIS ISSUE IS KNOWN FROM VEHICLES 1998 - 2003, POSSIBLY INTO THE 2004. *JS

Mileage: 170,000

I HAVE A FORD F150 AND WITHIN THE LAST 4 MONTHS I HAVE HAD 3 IGNITION COILS GO UP IN IT I CALLED FORD AND THEY TOLD ME IT HAS BEEN A PROBLEM AND TO HOLD ONTO MY RECEIPTS INCASE THERE IS A RECALL IN THE FUTURE WHILE I WAS AT OUR LOCAL FORD DEALERSHIP GETTING MY TRUCK WORKED ON THEY ALSO TOLD ME THEY HAVE HAD A LOT OF FL50S COMING IN WITH THE SAME PROBLEM DO YOU KNOW IF THERE WILL BE A RECALL ON THE F150 IGNITION COILS ? THANK YOU FOR YOUR TIME. *TR

Mileage: 97,557

I HAVE A FORD F150 AND WITHIN THE LAST 4 MONTHS I HAVE HAD 3 IGNITION COILS/SPARK PLUGS GO UP IN IT. I CALLED FORD AND THEY TOLD ME IT HAS BEEN A PROBLEM AND TO HOLD ONTO MY RECEIPTS IN CASE THERE IS A RECALL IN THE FUTURE. WHILE I WAS AT OUR LOCAL FORD DEALERSHIP GETTING MY TRUCK WORKED ON THEY ALSO TOLD ME THEY HAVE HAD A LOT OF FL50S COMING IN WITH THE SAME PROBLEM DO YOU KNOW IF THERE WILL BE A RECALL ON THE F150 IGNITION COILS/SPARK PLUGS ? *TR

Mileage: 97,557

TL*THE CONTACT OWNS A 2003 FORD F150. WHILE THE VEHICLE WAS PARKED THE CONTACT STATED THE HORN BEGAN TO BLOW ON ITS OWN AND BLACK SMOKE BEGAN TO ESCAPE FROM THE WINDOWS. THE FIRE ALSO BEGAN NEAR THE FUSE BOX. THE CONTACT EXTINGUISHED THE FIRE WITH A FIRE EXTINGUISHER. A FIRE REPORT WAS FILED. THE INSURANCE COMPANY HAD NOT CONCLUDED THERE INVESTIGATION REGARDING THE CAUSE OF THE FIRE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 62,000.

Mileage: 62,000

TL*THE CONTACT OWNS A 2003 FORD F-150. THE CONTACT STATED THAT ALL OF THE INTERIOR LIGHTS WOULD CONTINUE TO ILLUMINATE EVEN WHEN THE VEHICLE WAS SHUT OFF. THE FAILURE BEGAN TO RECUR INTERMITTENTLY. THE CONTACT ALSO STATED THE VEHICLE WOULD ALSO INTERMITTENTLY STALL WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD THERE WAS A LEAK WITHIN THE DOOR PANELS AND WINDSHIELD. DUE TO THE LEAK, WATER WAS GETTING INSIDE OF THE VEHICLE AND CAUSING A SHORT CIRCUIT IN THE WIRING SYSTEM. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 150,000. UPDATED 05/13/11 *BF

Mileage: 60,000

LEFT DEALERSHIP AFTER LO-JACK INSTALLATION. ENTERED TRAFFIC LANE AND BEGAN LIGHTLY BRAKING FOR APPROACHING SIGNAL. I FELT TWO FORWARD SURGES AND THEN INCREASINGLY RAPID ACCELERATION. I CHECKED REAR VIEW MIRROR AND THEN PRESSED ON BRAKES WITH THE SOUND OF THE RACING TURBO CHARGED ENGINE FILLING THE CAB. I THEN MOVED THE GEAR OUT OF DRIVE AND IN MY HASTE SAW I HAD IT BETWEEN REVERSE AND PARK. I BROUGHT IT BACK TO NEUTRAL AND THEN THE SOUND SUBSIDED. THE ENTIRE ACCELERATION INCIDENT LASTED LESS THAN 10 SECONDS. THE TRUCK WAS IMMEDIATELY RETURNED TO DEALERSHIP AND THEN REPORTED INCIDENT TO THE MANUFACTURER.

Mileage: 41,050

MY FORD F150 SUPER CREW HAS A RECURRING PROBLEM IN THAT IT CONTINUOUSLY BLOWS A CERTAIN 5 AMP FUSE. THIS FUSE DISABLES THE AUTOMATIC LIGHTS, THE AUTOMATIC DOOR LOCKS AND THE OVERDRIVE SYSTEM. I TOOK THE TRUCK TO THE LOCAL FORD DEALERSHIP. THEY REPLACED THE FUSE AND CHARGED ME $52.50. THEY DID NOT FIX ANYTHING. I FOUND AN IDENTICAL COMPLAINT ON YOUR WEBSITE FROM NOV 30, 2008.

Mileage: 75,000

2003 FORD F150 BURNS WHILE DRIVING DOWN HIGHWAY - TOTAL LOSS - STARTS IN ENGINE. *TR

COMING HOME TO VA FROM OHIO WE WERE GOING THROUGH THE MOUNTAINS AND HAD TO KEEP FLOORING THE TRUCK. THE SPARK PLUGS ACTED LIKE THEY WERE FOULING AND THE TRUCK SPUTTERED HOME. WE CAME HOME AND OUR MECHANIC SAID WE BLEW OUT OR EJECTED TWO SPARK PLUGS ON OUR TRITON 4.6L 2003 PICK UP TRUCK. HE SAID IT WOULD HAVE TO BE REPAIRED BY FORD AND IT WOULD PROBABLY COST ABOUT $900. WE FOUND OUT THIS IS A RECURRING PROBLEM ON THE NEW NON-PLUG WIRES TRUCKS USING A SERIES OF COIL, OVER PLUG COIL CONNECTORS SPECIFICALLY ON THE TRITON FORD TRUCK MOTORS. WHY HASN'T NHTSA CONTACTED FORD. WE SMELLED GAS THE WHOLE WAY HOME; ABOUT 500 MILES AFTER IT HAPPENED. IF THE GAS FUMES IGNITED IT WOULD HAVE BURNED MY TRUCK UP BUT COULD HAVE HURT MY WIFE AND THREE GRANDCHILDREN RIDING WITH US. [XXX] I BOUGHT THE MECHANIC EIGHT SPARKPLUGS *$6.99 EACH, THEN EIGHT COILED/SLEEVES $52 EACH AND A NEW COIL UNIT $163, HE IS HAVING A COMPANY HELIARC-COILS TO REPAIR THE SPARKPLUG SEATS. THIS IS A VERY POOR DESIGN, AND HAD I KNOWN THIS WHEN WE BOUGHT THE TRUCK, WE WOULDN'T HAVE. I SENT FORD MOTOR A CUSTOMER SERVICE COMPLAINT AS WELL. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Mileage: 143,688

WINDSHIELD LEAKS AND IS FRYING MY ELECTRICAL SYSTEM. 2003 F150. I HAVE READ NUMEROUS ARTICLES ON FORD NEEDING TO FIX THESE ISSUES. *TR

Mileage: 93,864

TL*THE CONTACT OWNS A 2003 FORD F-150. WHILE DRIVING 75 MPH, THE DASHBOARD CAUGHT FIRE. THE CONTACT HEARD A SIZZLING NOISE EVERY TIME THE INDICATOR WAS USED. SHE EXTINGUISHED THE FIRE WITH A CUP OF TEA AND DROVE THE VEHICLE TO HER RESIDENCE. THE CURRENT AND FAILURE MILEAGES WERE 58,000.

Mileage: 58,000

MY 2003 FORD F150 TRUCK HAS A RECURRING PROBLEM IN THAT IT CONTINUOUSLY BLOWS A CERTAIN 5 AMP FUSE. I WAS TOLD BY A TECHNICIAN AT THE FORD AUTHORIZED SERVICE WHERE I HAVE MY SERVICE WORK DONE THAT HE HAS SEEN ABOUT 10 OF THESE CASES. THE PROBLEM IS A COWL LEAK THAT ALLOWS WATER ON AN ELECTRONIC MODULE LOCATED UNDER THE DASH. THE FUSE WILL BLOW PREDICTABLY 2 TO 3 DAYS AFTER A RAIN OR WASH. THE SAFETY CONSEQUENCES ARE: 1. THE BLOWN FUSE DISABLES THE FEATURE THAT AUTOMATICALLY TURNS ON THE HEADLIGHTS & TAILLIGHTS THEREBY BECOMING AN ACCIDENT RISK PARTICULARLY WHEN THE DRIVER HAS BECOME ACCUSTOMED TO THE AUTOMATIC CONTROL OF THE LIGHTS; 2. THE BLOWN FUSE DISABLES THE FEATURE THAT AUTOMATICALLY LOCKS ALL OF THE VEHICLES DOORS WHEN THE TRANSMISSION IS SHIFTED INTO DRIVE THEREBY EXPOSING THE OCCUPANTS TO CARJACKING AND OTHER PERSONAL DANGERS; 3. THE BLOWN FUSE DISABLES THE PUSHBUTTON CONTROL FOR SHIFTING THE TRANSMISSION INTO AND OUT OF OVERDRIVE WHICH COULD POSE A HAZARD IN SNOW AND ICE CONDITIONS OR DRIVING IN MOUNTAINOUS TERRAIN. BASED ON THESE INDISPUTABLE SAFETY HAZARDS THE MANUFACTURER SHOULD BE REQUIRED TO RECALL ALL VEHICLES SUBJECT TO THIS CONDITION AND REPAIR/REPLACE AS NECESSARY TO ELIMINATE THE POSSIBILITY OF THESE HAZARDS. *TR

Mileage: 15,000

IN APRIL 2008 THE BATTERY WAS DEAD ON THE TRUCK. BATTERY WAS REPLACED AND TRUCK STILL WOULD NOT START. AFTER WE WERE FINALLY ABLE TO GET THE TRUCK STARTED IT WAS TAKEN TO THE LOCAL DEALER WHERE IT REMAINED FOR 2-3 WEEKS. SERVICE DEPARTMENT DETERMINED THAT THE CLUSTER ($700.00) WAS BAD AND REPLACED IT. (WE HAVE SINCE BEEN TOLD BY OTHER MECHANICS, IF THE CLUSTER WAS BAD WE WOULD NOT HAVE BEEN ABLE TO START THE TRUCK, SO WHY WAS IT REPLACED.) THE TRUCK WAS BROUGHT BACK HOME AND THE NEXT TIME IT RAINED THE BATTERY WAS AGAIN DEAD. AGAIN TRUCK WAS TAKEN TO THE DEALER SERVICE DEPARTMENT. THIS TIME THEY DETERMINED THAT IT WAS LEAKING AROUND THE WINDOW GASKET ($100) AND REPLACED THIS. 2 MONTHS LATER ANOTHER RAIN AND AGAIN A DEAD VEHICLE. TRUCK WAS AGAIN TAKEN TO THE DEALER WHERE IT REMAINED ANOTHER 2 WEEKS. AFTER SEVERAL PHONE CALLS AND COMPLAINTS IT WAS DETERMINED THAT THEY DID NOT KNOW WHAT WAS WRONG WITH THE VEHICLE AND NEEDED TO CALL THE MAIN TECHNICIANS. WE STILL HAVE NO IDEA WHAT IS WRONG WITH THE VEHICLE AND KEEP IT IN THE GARAGE. TRUCK CAN'T BE DRIVEN IF THERE IS ANY HINT OF RAIN BECAUSE WE DON'T WANT TO END UP STRANDED. WE LIVE IN A SMALL COMMUNITY AND THIS IS THE SECOND TRUCK, SAME MODEL AND YEAR, THAT WE KNOW OF IN OUR AREA THAT IS HAVING THIS SAME PROBLEM. OBVIOUSLY THERE IS SOME ISSUE WITH THE ELECTRICAL SYSTEMS IN THESE VEHICLES AS IT DOES NOT APPEAR TO BE LIMITED TO A FEW. THIS TRUCK ONLY HAS 37, 000 MILES ON IT AND IS A COMPLETE WASTE TO HAVE UNLESS WE LIVED IN THE DESERT. I THINK ALL FORD OWNERS NEED TO BAN TOGETHER AND SUE FORD FOR AGGRAVATION AND NON FUNCTIONAL VEHICLES. NEVER AGAIN WILL I WASTE MY TIME BUYING A FORD VEHICLE. *TR

Mileage: 36,000

ON 5/5/2005, WE PURCHASED A 2003 FORD F150 HERITAGE EDITION 4X4. IT HAD ONLY 10,000 MILES ON IT. ON JUNE 5, 2005, JUST ONE MONTH AFTER PURCHASE, I RETURNED HOME FROM MY AUNT'S HOUSE. ABOUT 5 MINUTES LATER, THE TRUCK WAS ON FIRE. THE TRUCK WAS TOTALED AND RELEASED TO THE INSURANCE COMPANY. AT THE TIME, WE WERE TOLD 2003 FORDS WERE NOT INCLUDED IN THE RECALL AND NOW THEY ARE. *TR

Mileage: 10,000

WATER LEAKED INTO THE CAB TROUGH THE WINDSHIELD AND SHORTED OUT THE GEM MODULE AND CORRODED THE FUSE BOX. NO LEAK WAS EVIDENT BEFORE THE SHORT OUT OF VARIOUS ELECTRICAL SYSTEMS. *TR

Mileage: 130,000

RECENTLY, THE HEADLIGHTS, FOG LIGHTS, DASH LIGHTS, AUTO LIGHT FUNCTIONS, DOOR LOCKS, EXC., ALL BEGAN PERFORM ERRATICALLY; INCLUDING THE DASH LIGHTS GOING OUT WHILE DRIVING AT NIGHT! THE NEXT DAY I WENT GREAT LAKES FORD IN LUDINGTON, MI. AS SOON AS I MENTIONED ONE OF THE SYMPTOMS, THE TECH IMMEDIATELY KNEW THE PROBLEM: HE TOLD ME THAT THE OEM ADHESIVE ON THE WINDSHIELD HAD FAILED CAUSING WATER TO LEAK DOWN BEHIND THE DASH AND DIRECTLY ONTO THE GEM MODULE AND FUSE PANEL. HE SAID HE HAS SEEN THIS PROBLEM OVER AND OVER WITH THIS YEAR F150 AND HAD PROBABLY FIXED MORE THAN 100 OVER THE LAST YEAR OR TWO. THE LOCAL WINDSHIELD SHOP, DUNESIDE AUTO GLASS; THE OWNER TOLD ME THAT THEY HAVE DONE MORE THAN 25 WINDSHIELDS THIS YEAR AT GREAT LAKES FORD FOR THIS EXACT SAME PROBLEM. I CHECK THE FORD WEBSITES AND ALSO FOUND THAT THERE IS A TSB LISTED FOR THIS PROBLEM. THE COST OF THE REPAIR WAS $1200 WHICH INCLUDED $500 IN PARTS FOR THE BOX ASY, MODULE AND NEW LIGHT SWITCH,$351 IN LABOR AND $325 FOR A NEW WINDSHIELD PLUS TAXES. HOW CAN THERE NOT BE A RECALL FOR THIS? IF THE PROBLEM IS THAT PREVALENT AT A NORTHWESTERN MICHIGAN FORD DEALER, IT HAS TO BE EVERYWHERE ELSE IN THE COUNTRY. *TR

Mileage: 7,200

RECENTLY, THE HEADLIGHTS, FOG LIGHTS, DASH LIGHTS, AUTO LIGHT FUNCTIONS, DOOR LOCKS, EXC., ALL BEGAN PERFORM ERRATICALLY; INCLUDING THE DASH LIGHTS GOING OUT WHILE DRIVING AT NIGHT! THE NEXT DAY I WENT GREAT LAKES FORD IN LUDINGTON, MI. AS SOON AS I MENTIONED ONE OF THE SYMPTOMS, THE TECH IMMEDIATELY KNEW THE PROBLEM: HE TOLD ME THAT THE OEM ADHESIVE ON THE WINDSHIELD HAD FAILED CAUSING WATER TO LEAK DOWN BEHIND THE DASH AND DIRECTLY ONTO THE GEM MODULE AND FUSE PANEL. HE SAID HE HAS SEEN THIS PROBLEM OVER AND OVER WITH THIS YEAR F150 AND HAD PROBABLY FIXED MORE THAN 100 OVER THE LAST YEAR OR TWO. THE LOCAL WINDSHIELD SHOP, DUNESIDE AUTO GLASS; THE OWNER TOLD ME THAT THEY HAVE DONE MORE THAN 25 WINDSHIELDS THIS YEAR AT GREAT LAKES FORD FOR THIS EXACT SAME PROBLEM. I CHECK THE FORD WEBSITES AND ALSO FOUND THAT THERE IS A TSB LISTED FOR THIS PROBLEM. THE COST OF THE REPAIR WAS $1200 WHICH INCLUDED $500 IN PARTS FOR THE BOX ASY, MODULE AND NEW LIGHT SWITCH,$351 IN LABOR AND $325 FOR A NEW WINDSHIELD PLUS TAXES. HOW CAN THERE NOT BE A RECALL FOR THIS? IF THE PROBLEM IS THAT PREVALENT AT A NORTHWESTERN MICHIGAN FORD DEALER, IT HAS TO BE EVERYWHERE ELSE IN THE COUNTRY. *TR

Mileage: 7,200

TL*THE CONTACT OWNS A 2003 FORD F150. THE INTERIOR TURN SIGNAL SWITCH AND THE EXTERIOR TURN SIGNALS FAILED INTERMITTENTLY. THE DEALER STATED THAT THERE WAS A SHORTAGE IN THE WIRES. UPDATED 11/14/07

Mileage: 38,000

TRUCK SPEEDS-UP WIDE OPEN AFTER CRANKING AND GOING FROM PARK TO REVERSE OR DRIVE!! THIS IS THE SECOND TIME I'VE FILED A COMPLAINT WITH NHTSA -THE FIRST TIME WAS ON 5/30/07. SINCE THE LAST FILING MY F150 TRUCK HAS HAD A "SPEED-UP OCCASION" THREE TIMES IN AUG. '07 AND THREE TIMES IN OCT. '07 THE LAST TIME BEING ON OCT. 16, '07. SOONER OR LATER THESE SPEED UPS WILL CAUSE AN ACCIDENT!! *JB SEE ALSO ODI 10192039 *DSY

Mileage: 35,850

MY VEHICLE IS A 2003 F150 XL. I AWOKE THIS MORNING TO FIND THE CAB OF MY TRUCK FULL OF SMOKE AND THE SMELL OF BURNING PLASTIC. I NOTICED A TRAIL OF SMOKE ORIGINATING FROM THE STEERING COLUMN. I IMMEDIATELY DISCONNECTED THE BATTERY AND REMOVED THE DASHBOARD AROUND THE STEERING COLUMN. I FOUND EXPOSED WIRING AND MELTED COMPONENTS LEADING INTO THE HIGH-BEAM SELECTOR LEVER. *NM

Mileage: 44,000

JUST HAD MY 2003 F150 5.4L FIXED AFTER THE #3 SPARK PLUG BLEW OUT. NEW PLUGS AND HEADS COST ME $4000.00. THE HEADS ARE THE UPDATED VERSION FORD NOW HAS. THE ORIGINAL WERE 3 THREADS, ALLOWING FOR THE PLUGS TO BLOW OUT BEFORE THE 100,000 PLUG REPLACEMENT. THEY NOW HAVE 7 THREADS. FORD NEEDS TO RECALL AND REPAY US. *JB

Mileage: 95,600

2003 F150 TRUCK BED CAUGHT ON FIRE. *TS *JB THE TRUCK BURNED TO THE FRAME. *NM

DT: THE CONTACT STATED WINDSHIELD LEAKED. AS A RESULT OF THE LEAK THE VEHICLE SUFFERED ELECTRICAL DAMAGE. THE INSTRUMENT PANEL MALFUNCTIONED. WHEN HE TOOK THE VEHICLE FOR SERVICE THE MECHANIC DISCOVERED THE PROBLEM. THE WINDSHIELD WAS BEING REPAIRED ALONG WITH THE ELECTRICAL SYSTEM. HE HAS BEEN IN CONTACT WITH FORD, AND THEY OFFERED NO FREE SOLUTION. *AK

DT: ON 7-9-05 THE CONTACT'S SON WAS INVOLVED IN A CAR ACCIDENT ON THE HIGHWAY. HE WAS DRIVING A 2003 FORD F-150. HE HIT A GUARD RAIL AND WENT INTO A DITCH ABOUT 100 YARDS AND HIT AN OVERPASS SIGN POST MADE OF CEMENT. THE TRUCK BURST INTO FLAMES. THE CORONER SAID THAT THE FIRE CAUSED THE DEATH OF THE CONTACT'S SON. SHE SAID THAT HE DID NOT HAVE A BROKEN BONE. THE FIRE DEPARTMENT AND THE POLICE DEPARTMENT. WERE NOTIFIED. THE FIRE DEPARTMENT DID NOT HAVE AN INVESTIGATION AS TO THE CAUSE OF THE FIRE. THE CONTACT REPORTED THAT SHE DID NOT KNOW IF HER SON HAD ANY PREVIOUS PROBLEMS WITH THE TRUCK PRIOR TO THE ACCIDENT. THE TRUCK WAS TOTALED.*AK

Mileage: 18,000

MY FORD F150 TRUCK CAUGHT FIRE TODAY WHILE PARKED OUTSIDE A RESIDENTIAL HOUSE. THE FIRE DEPARTMENT CAME AND EXTINGUISHED THE FIRE. THE TRUCK IS UNDRIVABLE AND WILL BE TOWED TOMORROW. THE FIRE WAS FROM A FAULTY CRUISE CONTROL DEVICE.

Mileage: 34,000

WHILE THE VEHICLE WAS PARKED, A FIRE STARTED UNDER THE HOOD. THE VEHICLE WAS TOTALED. THE CAUSE WAS NOT DETERMINED. *JB *TT

Mileage: 3,400

ON 2/11/05, MY 2003 FORD F150 CAUGHT ON FIRE AFTER IT WAS PARKED MY JOB-SITE FOR TWO HOURS, AND THE FIRE ALSO DESTROIED A SIENNA VAN PARKED NEARBY.*AK

WHILE THE VEHICLE WAS PARKED, IT CAUGHT ON FIRE ON IT'S OWN. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO A GARAGE. THE CAUSE HAS NOT BEEN DETERMINED AT THIS TIME. PLEASE PROVIDE FURTHER DETAILS. *JB

WHILE DRIVING VEHICLE CAUGHT ON FIRE. THE CAUSE OF THIS IS FIRE WAS UNDETERMINED.*AK

WHILE THE VEHICLE WAS PARKED ON THE DRIVEWAY IT CAUGHT ON FIRE. FLAMES AND SMOKE CAME UNDER THE DASHBOARD. *AK

Mileage: 5,628

CONSUMER COMPLAINED ABOUT AN ELECTRICAL SYSTEM PROBLEM. INSIDE LIGHTS WOULD NOT GO OUT ONCE THE DOOR WAS CLOSED. ALARM SYSTEM DID NOT WORK, AND SIDE REFLECTOR LIGHTS DID NOT COME ON. THE DOOR AJAR LIGHT STAYED ON. *AK DOOR AJAR LIGHT STAYED ON FOR ABOUT 20 TO 25 MINUTES BEFORE THEY GO OFF. DOORS WON'T LOCK WHEN THEY'RE SUPPOSED TO. DEALER SAID THAT THEY CAN'T LOCATE THE PROBLEM WITH INSIDE LIGHTS. HOWEVER, DEALER MADE REPAIR ON HORN AND REPLACED FUSE FOR ALARM HORN. *LA

Mileage: 15,000

I HAVE A 2003 F-150 SUPERCREW THAT I PURCHASED SEPTEMBER 2, 2003. IN OCTOBER 2003 WHEN THE ODOMETER WAS CHANGING FROM 999 MILES THE VEHICLE SEEMED TO HAVE AN ELECTRICAL SHORT AND THE DASH LIGHTS FLASHED FOR A COUPLE SECONDS. THEN THE ODOMETER CHANGED TO 2000 MILES SKIPPING THE 1000 MILE MARK AND BEGAN TO MISS AS IF IT WAS GOING TO STOP RUNNING BUT IT NEVER STOPPED. THE CHECK ENGINE LIGHT NEVER CAME ON AND THE VEHICLE CONTINUES TO MISFIRE. I HAVE HAD THE VEHICLE CHECKED BY THE FORD DEALERSHIP WHERE I PURCHASED IT ON SIX VISITS. THEY HAVE FOUND CYLINDER 1, 2, AND 3 MISFIRES AND REPLACED THE BOOTS AND COILS TO THOSE CYLINDERS. BUT IT STILL MISSES WHEN I COME TO A STOP WITH THE ENGINE IN DRIVE OR AT IDLE AND THE CHECK ENGINE LIGHT HAS NEVER COME ON. THE SERVICEMAN AT THE DEALERSHIP AND I WHEN ON A TEST DRIVE WITH A MONITOR CHECKING THE FIRING OF THE SPARK PLUGS AND THE CYLINDERS WERE SHOWING AS MUCH AS A 60 % VOLTAGE DROP.THE COMPUTER HAS SHOWED SEVERAL CODES ON THE CYLINDERS AND CODES THAT ARE NOT SUPPOSE TO BE EVEN ON THIS VEHICLE. THIS TRUCK HAS BEEN SERVICED BY DEALER SIX TIMES, BUT THEY HAVE BEEN UNABLE TO DIAGNOSE OR CORRECT THE PROBLEM. *JB

Mileage: 999

MY '03 F150 FX4 4X4 HAS WHAT I SUSPECT TO BE AN IGNITION PROBLEM THAT THE LOCAL DEALERSHIP SERVICE DEPARTMENT CANNOT DUPLICATE OR DIAGNOSE. I HAVE HAD THE TRUCK SINCE JULY 03 AND IT HAS BEEN TO THE DEALER TWICE. ONCE WITHOUT A "SERVICE ENGINE SOON" LIGHT AND I WAS TOLD THEY COULD NOT WORK THE TRUCK DUE TO WARRANTY ISSUES WITHOUT THE LIGHT. THEN IN NOVEMBER THE LIGHT ILLUMINATED AND I TOOK THE TRUCK IN FOR THE LIGHT AND THE FOUR WHEEL DRIVE INOPERABLE. THE FOUR WHEEL DRIVE WAS FIXED BY REPLACING THE FRONT DIFFERENTIAL, RIGHT SIDE AXLE HOUSING, SHIFTING FORK AND GEARS. BUT THE IGNITION PROBLEM WAS JUST AS ILLUSIVE WITH THE LIGHT AND THE CODE. NOW I STILL HAVE THE PROBLEM OF THE TRUCK DYING OUT AS USUAL AND MY FUEL ECONOMY IS DEGRADING. THE TRUCK WILL DIE OUT AND RECOVER CAUSING THE TRUCK TO BUCK SEVERELY, POSSIBLY CAUSING THE 4X4 PROBLEMS MENTIONED EARLIER. IT IS AT ITS WORST AT 1450 RPM OR 59 MPH. ONCE 1500 RPMS ARE EXCEEDED THE PROBLEM IS GONE. I CAN ALSO ACCELERATE THROUGH IT WITHOUT EXPERIENCING ANY PROBLEM. JUST STEADY-STATE OPERATION WITHOUT ANY LOAD AND IT WILL DIE OUT REPEATEDLY. *LA

Mileage: 6

I HAVE A 2003 SUPERCHARGED HARLEY TRUCK,THE CONCERN IS THAT ALL EIGHT SPARK PLUGS WERE DARK RED IN COLOR AND VEHICLE WAS MISSING HORRIBLY UNDER A LOAD WITH THE A/C ON OR OFF.THERE WAS NO CHECK ENGINE LIGHT,AND VEHICLE FUEL ECONOMY DIPPED TO 11MPG ON HIGHWAY.IT ALMOST FELT LIKE A TORQUE CONVERTER GOING SOUTH.THE VEHICLE GETS SUNOCO ULTRA 94 ONLY AND IS BABIED.THE VEHICLE ONLY HAS 7K ON IT.P.S IAM ALSO THE FOREMAN AT A LARGE FORD DEALER.I HAE NEVER SEEN THIS BEFORE,UNLESS HIGH OCTANE ADDITIVES WERE USED.WHAT CAUSED THIS.NO ONE AT FORD KNOWS. I AM VERY DISSATISFIED WITH MY 44K TRUCK*AK

Mileage: 6,998

MY FRIEND BOUGHT A 2003 F-150 SUPER-CREW AND AFTER 4 MONTH THE DOME LIGHT FUSE BLEW. HE TOOK IT BACK TO THE DEALER AND THE TESTED THE VEHICLE AND FOUND NO PROBLEMS WITH THE ELECTRICAL SYSTEM. WHAT THEY DID TO RECTIFY THE PROBLEM WAS" PUT A NEW FUSE IN IT AND SAID TRY THIS AND COME BACK IF THE FUSE BLOWS AGAIN." WELL THE FUSE BLEW AGAIN AND IS AT THE DEALER AGAIN. *NLM