2022 FORD F-150 Power Train Problems
109 complaints about Power Train
High Severity Issue
This component has been associated with crashes, fires, or deaths.
This Problem Across All Years
All Power Train Complaints (109)
Front differential diagnosed as failed, needing a full rebuild or replacement by local Ford Dealer. The vehicle now has 70,700 miles, the noise first thought to be a wheel bearing at 60K+ miles. Safety concerns are a possibility of a failure at highway speeds,. I have reviewed similar complaints with fewer miles on similar 2022 Ford f-150 trucks having these component failures.
The contact owns a 2022 Ford F-150. The contact stated that upon starting the vehicle, the vehicle made an abnormal clanking and rattling noise. There was no warning light illuminated. The contact stated that upon shifting to drive(D), the vehicle failed respond; however, upon engaging 4-wheel Drive(4WD), the vehicle moved forward at a slow speed. The contact's husband drove the vehicle to an independent mechanic, who advised that the failure could be related to the rear axle hub bolt. The contact's husband drove the vehicle to a dealer to be repaired under NHTSA Campaign Number: 23V896000 (Power Train). The dealer confirmed that the rear axle hub bolt had fractured; however, the part to complete the recall repair was not available. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was informed of the failure. The failure mileage was approximately 25,000.
Mileage: 25,000
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train). While driving approximately 50-65 MPH, the rear axle bolt fractured. There were no warning lights illuminated. The vehicle was taken to the local dealer, where the parts were replaced with the original defective part on the rear axle hub assembly. The vehicle was repaired. The dealer informed the contact that parts were on back order for the recall. The manufacturer was contacted and opened a case. The failure mileage was approximately 25,000.
Mileage: 25,000
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, there was a loud banging and grinding sound coming from the vehicle. There was no warning light illuminated. The contact received notifications of NHTSA Campaign Numbers: 25V729000 (Visibility), 25V455000 (Fuel System, Gasoline), and 23V896000 (Power Train); however, parts for the recall repairs were not yet available. The vehicle was taken to a dealer, where it was diagnosed, and determined that the left and right rear axle shaft assemblies and hubs had failed and needed to be replaced. The dealer confirmed that parts were not yet available and estimated that parts would be available in or around October 2026. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was made aware of the failure. The approximate failure mileage was 103,000.
Mileage: 103,000
The contact owns a 2022 Ford F-150. The contact stated that upon taking the vehicle to Costco for tire replacement, the technician informed the contact that the rear axle bolts had fractured. The vehicle was taken to the dealer for an unknown recall repair; however, the dealer informed the contact that the part to do the repair would be available in 4-6 weeks. The vehicle was not repaired. The manufacturer was contacted and informed the contact that the parts would not be available until the 3rd quarter of 2026. The failure mileage was approximately 37,000.
Mileage: 37,000
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that upon taking the vehicle to Costco for a routine tire replacement, the technician informed the contact that the rear axle bolts had fractured. The vehicle was taken to the dealer for the recall repair two days later; however, the dealer informed the contact that the part to do the recall repair would be available in 4-6 weeks. The vehicle was not repaired. The manufacturer was later contacted and informed the contact that the parts would not be available until the 3rd quarter of 2026. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 37,000.
Mileage: 37,000
The contact owns a 2022 Ford F-150. The contact stated that the vehicle was taken to a dealer for an oil change and tire rotation. The service technician became aware that the rear passenger wheel end hub bolt had fractured. The contact was given the piece of the broken bolt and advised not to drive the vehicle on long trips. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); which stated that the remedy was available to complete the recall repair. The contact called the local dealer and was informed that the recall part was not available for the recall repair. The contact called the manufacturer, but the agent was unable to offer any information on parts availability. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The vehicle was not repaired. The failure mileage was approximately 30,000.
Mileage: 30,000
CDF drum failed, caused lurching and sporadic speeds on highway while traveling. Transmission was low on fluid from factory and was remedied - possibly led to premature wear on the transmission that ultimately failed.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (POWER TRAIN); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.
The contact owns a 2022 Ford F-150. While the contact's son was driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The Mobile App indicated a failure related to the power train and to reduce power. The contact's son drove the vehicle to the shoulder of the road and turned off the vehicle. While the contact's son was attempting to start the vehicle, the vehicle started. The vehicle was driven to the intended destination, which was approximately 30 minutes away. The following day, the failure reoccurred. The contact stated that the failure had occurred several times. The contact stated that several days later, the 4WD Low warning light illuminated. The dealer was made aware of the failure and a diagnostic test was scheduled for the following week. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The contact was informed that the VIN was included in Customer Satisfaction Program: 23S65/NHTSA Campaign Number: 23V896000 (Power Train). In addition, the contact had not received notification of the Customer Satisfaction Program or recall. The failure mileage was approximately 65,000.
Mileage: 65,000
Hv harness failed (confirmed by dealer/manufacturer) without known reason and without warning, leaving stranded, unable to move vehicle.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train), and the vehicle was taken to the dealer, where an inspection was performed. The contact was then informed that the recall repair needed to be performed; however, the part to do the recall repair was not yet available. The dealer ordered the part. The contact stated that while the vehicle was parked in the garage, the contact noticed that oil had leaked onto the ground underneath the vehicle. The vehicle was driven to the dealer, where it was diagnosed that the rear axle bolts and rear main seal had failed; however, the part to do the recall repair was not yet available. The vehicle was not repaired and had been at the dealer for two weeks. The manufacturer was notified of the failure. The failure mileage was approximately 27,000.
Mileage: 27,000
The contact owns a 2022 Ford F-150. The contact received notifications of NHTSA Campaign Numbers: 23V896000 (Power Train) and 25V455000 (Fuel System, Gasoline); however, the parts to do the recall repairs were not yet available. The contact stated that upon starting the vehicle and shifting to drive(D), the vehicle jumped and attempted to accelerate unintendedly. Additionally, the contact stated that upon shifting to reverse(R), the 4WD engaged unintendedly, and the vehicle made an abnormal sound and became difficult to steer. The dealer was contacted, and an appointment was scheduled for the recall repairs; however, upon taking the vehicle to the dealer, the contact was informed that the parts were not yet available. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was notified of the failure and contacted the dealer on the contact's behalf. The dealer then called the contact and advised that the recall parts were not yet available. The failure mileage was approximately 14,000.
Mileage: 14,000
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, there was a loud rattling sound coming from the vehicle. There was no warning light illuminated. The contact received notifications of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline) and 23V896000 (Power Train); however, parts for the recall repairs were not yet available. The vehicle was taken to the dealer, but was not diagnosed or repaired. The dealer informed the contact that the vehicle could not be serviced because parts were still unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was not made aware of the failure. The approximate failure mileage was 25,400.
Mileage: 25,400
The electric motors in the hybrid system intermittently fault and fail completely. I get an error saying there's a powertrain/4wd system failure. There's no clear cause. I've had this in for service numerous times. I've paid for a repair that did not resolve it. They had me pay for a repair for a new alternator-generator unit ($1500). When I get this fault, the truck operates only on gas power and does not use any electric motor power. I go from ~21 mpg highway (which is lower than when new) to ~18 mph highway.
The contact owns a 2022 Ford F-150. The contact stated while the vehicle was at the independent mechanic receiving a tire replacement, the contact was informed that the rear passenger's side axle bolt was fractured and had detached. The contact was advised to take the vehicle to the dealer for assistance. The vehicle was taken to the dealer; however, the contact was informed that the part was not available to repair the vehicle. In addition, the dealer kept the bolt. The contact was advised to contact the manufacturer for assistance. The contact stated that the vehicle was taken to the dealer twice for inspection prior to the failure, however the contact was informed that the parts were not available. The contact was unsure of when the failure had occurred between 10/16/2025 and 10/24/2025. The contact stated that because of the failure and the parts not being available, the vehicle was not repaired. In addition, the contact no longer had a vehicle to drive. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part was not available for the recall repair. The manufacturer was made aware of the failure and a case was filed. The contact was informed that the parts were being manufactured. The failure mileage was approximately 40,500.
Mileage: 40,500
Since I've purchased the truck in 2023 I've been receiving in the mail notices about a recall for the rear-axel shaft for my 2022 f150. I am a major proponent of safety and maintenance. Year over year I've attempted to get it fixed at authorized ford dealerships but I've been told a handful of times that the parts are not available and I'm not getting the appropriate urgency required for an issue of this stature. I am embarking on a big trip and I'm concerned about my safety and the safety of others on the road.
Loss of engine coolant resulted in overheating and need to pull off to side of highway. Issue is described in the SSM - 51485 described below 2021-2023 F-150 - 3.5L PowerBoost - Loss Of Engine Coolant Due To External Coolant Leak At The Heat Exchanger Coolant Spigots Some 2021-2023 F-150 vehicles equipped with a 3.5L PowerBoost engine may experience a loss of engine coolant with possible engine overheat and/or illuminated malfunction indicator (MIL). This may be due to a crack in the exhaust heat exchanger coolant spigots on the top of the exhaust heat exchanger. The exhaust heat exchanger coolant spigots are now released and should be serviced in pairs. It is no longer necessary to replace the muffler inlet pipe assembly for this type of concern. Workshop Manual, Section 309-00D has been updated to include a new service procedure. For claiming, use causal part 18663 and applicable labor operations in Section 05 of the Service Labor Time Standards (SLTS) Manual. Heat exchanger coolant spigots - NL3Z-18663-A (2 req).
On Acceleration from a stop at approx. 35 miles per hour the rear wheels locked up causing the vehicle to come to an abrupt screeching stop. Almost rear ended by other vehicles causing great concern for safety. According to Ford the codes that kicked off are transmission shift solenoids. This is the second time this happened, fist time was backing out of a driveway, no codes and could not detect. I have fear this could happen at higher speeds and cause great harm.
Transmission malfunctioned leaving me with stuck in an intersection with no power, has down shifted unexpectedly on the highway causing the truck to slow down out of nowhere, also very rough shifts at low speed. No warning lights on the dash, problem appeared intermittently but was confirmed by AutoNation Ford St Petersburg location by Ford tech. Took it to an independent transmission specialist and they also confirmed the failure and found large metal chunks in the transmission oil pan. I am out of warranty and even though it was still drive able and not giving a check engine light, I opted to replace the transmission out of pocket due to safety concerns.
I have a 2022 f150 2.7l with 46000 miles. I have had issues with the truck ever since I bought it. The safety issue is a few things. One when I put it in reverse my truck shudders and acts like I pressed on the break really fast several times. I also havr an issue with a cold start when I start it up the truck it acts like it wants to die or looses rpms. I here a paddling coming from the intake valves possibly. Im not sure what part is broke but it makes a rattling sound. Iv brought it to the dealership that I bought the truck from and they say we domt notice anything and its been a struggle to get them to actually thoroughly look into it. Im concerned it will lead to an engine failure because it also loses power and wants to die at times. Iv taken excellent care of the truck and always change oil and any parts on time. It also when I put it in drive makes a loud clunk sound and has a very hard time shifting gears between 3 and 4. Very rough shifting and very concerning.
I bought the truck and two months later as I was driving the vehicle the rear defrental went out and caused the wheels to improperly balance the speed of all tires as I turned and cause my truck to turn roughly and I almost got in a wreck. I brought it to ford and they seen it needed to be replaced. Mind you its only been a few months. About a year later it has issues again as im driving and I also noticed it was leaking def oil really bad. I brought it in and they said they fixed it. About 7 months later I had issues with it again and they had to repair again. Its very concerning and is a big issue and safety concern.
9/17 driving home. Light rain. Put the truck in slippery mode prior to starting my drive. Truck was actually slipping and seemed to be shutting off and on. Prior to me being able to pull off to the side of the road, the truck stalled and spinned out across five lanes slamming into the barrier.
Rear axle bolt has broken, creating issues in the rear end which Ford that said they do not have the parts to fix. The Ford dealership has told me it is perfectly safe to drive although the recall states could result in a crash. The Ford mechanic opened the hubcap and took the broken bolt out still saying it was safe to drive. That was six months ago. I have contacted Ford several times to get my vehicle in And they tell me they still do not have the parts. This is a huge safety issue with Ford not willing to fix the problem. They said they did not have loaner vehicles available either.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while receiving a tire rotation during a routine oil change, the dealer informed the contact that the passenger’s and driver’s side rear axles were fractured, and the recall repair needed to be performed. The dealer informed the contact that parts had not yet been sent by the manufacturer for the recall repair. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 27,000.
Mileage: 27,000
Issue #1 Transmission while going up steep incline and gears go from gear 10th to 9th gear there is a hard thump, dealership says they will not do anything if it passes their clutch pack test. Issue #2 rear driver shock absorber was replaced at 38,000 miles due to leakage. 4k miles(1month) later the new shocks paint is wore off and has the same markings the old one has, this will cause premature failure and premature rusting. The sock absorber on the other side has no markings and paint is fine (42k Miles old) This may be due to a defective bolt Bolt (w720200 S440 nut I had to have replaced as it was missing..Then few months later the shock absorber went out and was charged ($358 for repair) now I have a premature wearing part installed again seems to be an overall issue with back end suspension
Have contacted 2 different Ford dealers starting from November 2024, when I bought the truck, to get this recall repaired. Dealers tell me they'll order the parts and get back to me, but never call me back. When I call them they tell me there's nothing they can do. This recall was issued in August of 2023. I've recieved 4 different recall letters since November of 2024 for different probmems related to my truck. It's been 2 years that have gone by with no remedy to repair this recall of the axle bolts breaking...I guess they're waiting until I'm in an accident and sue them before they'll do anything....This is BS...!
While proceeding through a four-way stop, my vehicle unexpectedly lost driveline engagement. The engine began free-spinning while still in "Drive," and the truck stopped accelerating, leaving me stranded in the middle of the intersection. I had to shift repeatedly between Park and Drive before the vehicle would respond and move again. This is not an isolated incident. The same failure occurred previously in early 2024. The vehicle has also exhibited persistent transmission issues, including gear hunting and harsh downshifts, particularly a hard clunk during the 4–3 shift on deceleration. The dealer has dismissed these symptoms in the past, stating it was due to the transmission being "cold." However, the intermittent loss of driveline engagement presents a serious safety risk to myself and others, especially when it occurs in active traffic situations. This is the second time the vehicle has left me stranded without warning. I’m extremely concerned that Ford has not addressed this recurring safety issue. The condition is unpredictable and dangerous. Immediate investigation and corrective action are needed.
This is regarding ford's known issue with their evaporator cited in TSB 22-2089. The evaporator caused a compressor to fail, which caused a power train failure notification in sync and on the phone app. The compressor is under warranty, but the evaporator is not, which causes a $3600 repair (parts and labor). According to the bulletin, the evaporator known issue is NOT considered a threat to life, even though it certainly is a threat to life to not have air conditioning in hotter states. The part is currently being replaced at our local dealership.
While driving multiple issues presented themselves. First was a drivers screen warning light. It said Drivetrain Malfunction-Power Reduced. I was on a 1000-mile road trip and wisas well into the trip. I kept driving without any operating issues with the exception of having steering wheel button controls malfunctions also. They included cruise control cancel button not working. The slow down button actually speeding up. This issue was actually repaired previously and now it is presenting itself again. Very unsafe when buttons work in reverse or don't work as intended. The Drivetrain Malfunction disappeared for the next few days but came back. There have been other wiring splicing repairs made at the dealer and these could be related. The wires were spliced because a wiring harness could not be obtained as it was backordered. Vehicle is just out of warranty and only has 23K miles. Critical wiring has corroded already.
The contact owns a 2022 Ford F-150. The contact stated that while attempting to accelerate, the transmission unexpectedly downshifted while the accelerator pedal was depressed. In addition, while releasing the accelerator pedal to decelerate, the transmission unexpectedly upshifted. No warning light was illuminated. The vehicle was taken to a local independent mechanic and was diagnosed with transmission failure. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 140,000.
Mileage: 140,000
I was driving through rain on [XXX] and my truck was having trouble shifting in 4x4 mode. An error message appeared stating "4x4 Service Needed". I clicked OK and the message went away. Due to driving, I was unable to take a photo of the error message. When I called Maguires Ford where I purchased the vehicle, they told me this message meant the system could malfunction and that I needed to bring the vehicle in ASAP. At first they told me there was no history of the error message and since they could not pull a code, there was nothing they could do. After reviewing a second time, they verified the error message did appear but they could still not pull a code so there wasn't anything they could do. They said most likely the rain got into the module and caused the system to malfunction. I asked how rain would get into the module and they didn't answer the question. No further investigation was completed and they told me to take the vehicle home. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Jan 2025 bought a 2022 Ford F150 Lariat 3.5 eco boost with 10 speed transmission with 32,000 miles on the transmission started going out around 35,000 miles as it was shaking, shuttering, and hesitating. Took it to one dealership they had it for a couple of weeks and couldn’t figure it out and said it was normal. I told them it’s not safe to drive with as bad as the hesitation was. Decided to go to another dealership they figured out the problem fixed and got it fixed. Drove it for a week starting have issues with it shaking between gears 7-10 with the smell of burning transmission fluid in the cabin. Took it back to the dealer they had it for 3 weeks drove the truck and felt the issue I explained but told me they couldn’t fix the problem and there is nothing they can do right now. During the time of going between dealerships got in contact with Ford they made a case against the truck but have not got involved with fixing the problem. All of this does not include the 2020 F150 Lariat 3.5 eco boost I bought at the end of 23’ with 38,000 miles and at 45000 miles had Transmission issues and had to be rebuilt but never got fixed correctly so ended up having to trade it in with all of the other issues with that truck. Ford denied the buyback I applied for and refuses to fix the problem. This is a very big problem as this has been going on for a while with Fords 10 speed transmission.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was not yet available. The local dealer was contacted. The dealer informed the contact that parts were on back order. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (POWER TRAIN); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
The contact owns a 2022 Ford F-150. The contact stated while driving 60 MPH, the transmission unexpectedly downshifted. There was no warning light illuminated. The vehicle was taken to several dealers but was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 45,000.
Mileage: 45,000
The contact owns a 2022 Ford F-150. The contact stated while driving and making a turn to pull out of the driveway, the rear passenger's side wheel started sliding. The contact stated that upon straightening up the wheel to drive forward, the rear passenger's side wheel responded as needed. The contact stated while driving 30 MPH, the rear passenger's side wheel spun and slid. The contact was able to pull over to the side of the road temporarily. The contact stated that the failure recurred while turning and while driving straight. The contact was able to drive to the nearby residence. The dealer was not notified of the failure. The vehicle was not diagnosed or repaired. The contact related the failure to NHTSA Campaign Number: 23V896000 (Power Train); however, the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 125,700.
Mileage: 125,700
Transmission consistently shifts hard, both up and down gears, and has a constant vibration in overdrive gears at 45-55 MPH. Transmission was inspected and found to have a bad valve body which was replaced. Vibration did not subside. Within 6 months, rough shifting returned and increased in frequency and force. Down shifting at braking becomes stuttered and can cause the vehicle to continue further along due to increased torque from the down shift. Up shifting can cause sudden acceleration due to inconsistent pause between hard shifts leading to unintended acceleration.
The contact owns a 2022 Ford F-150. The contact stated while driving 55-60 MPH, the instrument cluster intermittently went blank. Additionally, the rearview camera intermittently froze or displayed a blank image while reversing. The contact stated that after starting the vehicle, the transmission was slipping, and the transmission slammed into gear after the correct gear was recognized. The vehicle was taken to the dealer, where the instrument cluster was reprogrammed, and the rear pinion seal was replaced. The contact stated that the failure persisted. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 35,400.
Mileage: 35,400
The contact owns a 2022 Ford F-150. The contact stated that while driving at various speeds, the transmission unintendedly shifted from drive(D) into park(P), with the message “Hill Start Assist Warning” displayed. The vehicle was taken to the local dealer where the vehicle was diagnosed, and the contact was informed that no fault was found with the vehicle. The dealer was also unable to duplicate the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 49,000.
Mileage: 49,000
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was contacted and inspected the vehicle. After inspecting the vehicle three times, it was determined the vehicle was not defective and determined no repair was needed. The contact stated that the recall notice did not state that an inspection was needed to determine if the axle half-shaft and hub assemblies would be replaced. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
The pre 2023 10R80 transmission needs to be recalled. The transmission surges, jerks, and has even downshifted so roughly in a low speed hard right turn that the tires slipped. Gears 3-5 are incredibly bad, but downshifts from 3rd to 1st when coming to a stop interferes with the braking and can cause drivers to misjudge the stopping distance required. Coming to a stop is rarely smooth, and the problem isnt me because this doesnt happen with my other three vehicles. It also vibrates at certain speeds and Groove Ford, now purchased by Autonation, refuses replacement or rebuild. Ford needs to recall these for the CDF drum, which was redesigned, and for the F clutch cyl, which is now a hardened anodized unit. Both were updated for the 2023 model year. Worse than that, my transmission and many others were underfilled from the factory. The dealer added 3.5 qts and refused to replace the transmission even after shuddering and a valvebody replacement which was necessitated by the low fluid conditions.
Issue: Some 2021-2023 F-150 vehicles equipped with a 3.3L engine may exhibit an illuminated MIL in the instrument panel cluster (IPC) with OTC P0171 stored in the powertrain control module (PCM). This may be due to the software level of the PCM. To correct this issue, follow the Service Procedure to reprogram the PCM to the latest software level using the Ford Diagnosis and Repair System (FORS). Description: 2021-2023 F-150 3.3L: Reprogram The Appropriate Modules As Required By The Software Update And Service Procedure (Do Not Use With Any Other Labbr Operations) Ford has current recalls for this issue but my vehicle was not included.
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, there was an abnormal rattling sound coming from the vehicle. The vehicle was taken to the dealer and was diagnosed with a fractured axle and bolts. The contact was informed that the axle and bolts needed to be replaced. The vehicle was repaired. In addition, the contact was informed that the parts used for the repair were the original parts. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure; however, the manufacturer was unable to confirm when parts would become available. The failure mileage was 15,000. VIN tool confirms parts not available.
Mileage: 15,000
Rear axle bolt broke while 1,300 miles from home. Recall has been in place for at least 17 months now and still NO repair available from Ford. THIS IS A HAZARD. While driving when the bolt breaks you will lose power which if you were passing in the left lane on a highway at 70MPH it would result in a catastrophic situation. RECALL INFO - Dec 22,2023 Manufacturer Recall Number23S65 / NHTSA Recall Number23V896
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.
I have had the rear axle bolts break 2 times now. ford has had 2 years to come up with a fix and they have not as of today. the recall was issued over 2 years ago and the temporary fix is all they have come up with. dealers are not wanting to take the trucks in trade, I have had to spend time and money for the temporary fix. Ford has had more than enough time to come up with a permanent fix and they have failed
I received a letter many months ago from Ford stating that recall 23S65 would be remedied during the first quarter of 2025. Ford is now late in addressing this recall, and should face scrutiny, fines, or some other form of punishment. I continue to wait for information from Ford and for the fix itself. Meanwhile my truck is at risk every time I drive it.
The contact owns a 2022 Ford f-150. The contact stated while his wife was reversing, while the vehicle was still in reverse, the vehicle suddenly lunged forward and accelerated unintendedly. The contact stated that the vehicle crashed into an oversized tree before coming to a complete stop. No warning lights were illuminated. The front bumper and hood on the vehicle were damaged. The contact was concerned that his wife and several bystanders could have been seriously injured or killed due to the failure. The vehicle was towed to a local tow yard and a day later was towed to a body shop to be repaired. The vehicle was later towed to an independent mechanic to be repaired. The paramedics and local Police arrived on the scene. A Police report was filed. The contact stated that due to the impact of the crash into the tree, his wife bit through her tongue. The contact's wife received medical treatment at the scene, for a severely bitten tongue and whiplash. The contact's wife was not transported to a hospital. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 24,000.
Mileage: 24,000
NHTSA Recall Number 23V896 has had two promise dates from Ford that have come and gone. There is currently no updated information on when this will be fixed. There is no acceptable excuse for this. It's not that hard to resolve.
While driving at high speeds (over 50 mph) transmission shifts down to a lower gear and then shifts back up.
The manufacturer has failed to remedy this safety recall for my F-150 vehicle in a timely manner. Ford initially identified the axle bolt fault as Customer Satisfaction Program 22B34 on Feb. 14, 2023 to a limited range of vehicles but then expanded the action as a recall notification 23S65 on Dec. 22, 2023 covering all 2021-2023 trucks with their "Trailer Tow Max Duty package". Based on these dates, Ford has had over 2 years to engineer a solution to this safety recall but has not done so.
There are several issues with the truck, the worst being misfire issues while driving at highway speeds. Several times now I have been on the interstate at speeds and the truck will all of a sudden lose speed and shutter. The engine light will blink, and this will happen for a couple miles and then it goes back to normal. If you pull the codes on the truck, you get P0300, P0301, and P0305. This is in the dealership again now. The previous two times the dealership has done nothing because they can not duplicate the issue, but they do pull the codes.
This is a 2022 Ford F15 . In 2023 ,at 34000 miles the tranfer case broke down in the middle of the road,waiting at a stop light. The truck needed to be towed. The dealer fixed it under the warranty. In 2024 at 57000 miles ,the same transfer case broke down as i was getting out of my driveway. Again it was towed to the dealer. In Feb 2025 i drove out of state and i observed a white smoke behing me. I stoped at a rest area and discover the the undercarriage is full of oil and the transmission got overheated. When I got back home i saw a lot of oil spots from the trans on my driveway. Now the car is at the dealer again. The worst part is even if I had an appointment 2 weeks later from the date i called, representative told me it will take another 2 weeks to fix the trans! Every time the truck was at the dealer it took 2 weeks to get fixed and every time they told me theyy don’t have a loaner. That is my work truck and i can’t miss 2 weeks of work! I asked the representative what is going on with a car that is still under warranty and the transfer case broke twice in 2 years. The answer was that Ford knows about this problem but they do not have a solution to fix it properly. I asked him what I’m suppose to do after the warranty runs out? Same guy told me that Ford will issue a recall and as long as there is a recall they will fix it with no extra charge but there is no recall on transfer cases from Ford! For a truck that I paid $90000 that is not acceptable. Please let me know my options. Thank you.
The contact owns a 2022 Ford F-150. The contact stated while driving at an undisclosed speed, the contact became aware that there was fluid leaking on the passenger's side rear wheel. The vehicle was taken to the dealer where it was diagnosed with a fractured passenger's side rear wheel bolt. The contact was informed that the passenger's side rear wheel bolt needed to be replaced. The vehicle was not repaired. The contact was informed that the parts were not available. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure and a case was filed. The failure mileage was 29,700. VIN tool confirms parts not available.
Mileage: 29,700
Transmission issue starting at 60,000 miles with minor miss-shifts and hard shifting brought the truck in at 71,000 miles to get looked at after seizing had occurred. Initial incident occurred about two months before I brought the truck in where I put the truck in reverse and it would lock up the transmission, it would do one revolution and stop. We put the truck in drive. It would unload the whole drive train and get stuck. One revolution going forward, proceeded to put the truck in park it would decompress the drivetrain this would happen 3 to 4 times before the transmission would release and allow you to drive normally took the truck into the shop. They opened up the transmission and found that the CFD drum had ruptured causing the transmission to intermittently lock up
Transmission slipped from 4 to 1st while driving almost crashing my truck
The contact owns a 2022 Ford F-150. The contact stated that the underbody heat and noise insulator was slightly detaching from the vehicle coming into contact with the driveshaft. The contact researched Online and found NHTSA Campaign Number: 21V986000 (Power Train, Structure), however, the VIN was not included. The dealer was not contacted. The vehicle had not been diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was 37,000.
Mileage: 37,000
The contact owns a 2022 Ford F-150. The contact stated the vehicle failed to shift out of 4WD into 2WD as needed. The contact stated that while driving at various speeds, there was an abnormal rattling sound coming from the rear-end of the vehicle with a burning sulphury odor. There was no warning lights illuminated. The vehicle was taken to a dealer to be diagnosed, and the contact was informed that the rear end needed to be taken apart to determine the cause of the failure. The vehicle had not been diagnosed or repaired. The contact learned of NHTSA Campaign Number: 23V896000 (Power Train); however, the VIN was not included. The manufacturer was made aware of the failure and filed a complaint. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 39,000.
Mileage: 39,000
The slip yoke on the driveshaft was under-lubricated from the factory. It is an issue that is common to F150 trucks. I believe that the failure of this component could lead to damage to the differential or driveshaft, which, if either component fails, could be a safety issue. My biggest concern is that this issue seems to be fairly common, and I am unsure if it has been investigated to determine if a recall is warranted.
My vehicle had a wiper motor recall that came out when I bought it. I had to wait 2 years for parts and I had it done in May of this year. Vehicle harldy sees any rain so the wipers have only been used a few times since then. Well today I was driving and it started to rain and the wipers wouldn't turn on. What's the point of a recall if they are just going to install more defective parts. Sad part is the original wiper motor worked with no problems. Also this engine has cylinder deactivation on it and is operating when it isn't suppose to. So if I'm accelerating from a dead stop it turns on cylinder deactivation and I loose power and acceleration. The ford dealers and ford customer service people don't care I have an unsafe vehicle.
The contact owns a 2022 Ford F-150. The contact stated while operating the vehicle, the check engine warning light had remained illuminated, and the vehicle would not properly accelerate while depressing the accelerator pedal. Additionally, while driving at various speeds, the transmission unexpectedly downshifted. The vehicle was taken to the local dealer who reprogrammed the PCM, but the failure persisted. The contact also stated that while the vehicle was parked, the vehicle rolled. The failure had occurred with the engine running and with the vehicle turned off. The cause of the failure was not yet determined. The local dealer and manufacturer were not yet notified of the failure. The failure mileage was 70,000.
Mileage: 70,000
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. The VIN was not available.
Rear end differential bearing failure, second time. Result in high vibration and substantial metal flacks in differential oil. Ford reporting rebuild is required again.
The contact owns a 2022 Ford F-150. The contact stated while driving at various speeds on several occasions, the transmission would only shift from first through fourth gear and the vehicle was hesitating. There were no warning lights illuminated. The vehicle was taken to a dealer where it was diagnosed that the TCM software update needed to be performed. The vehicle was repaired but the failure persisted. The vehicle was taken to another dealer where it was diagnosed that the transmission needed to be replaced. The vehicle was repaired but the failure persisted in second gear. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 9,271.
Mileage: 9,271
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle independently decelerated. The contact stated that the transmission shifted from 10th gear to 5th gear unexpectedly. The vehicle was taken to the dealer where it was diagnosed with a failed CDF drum assembly. The contact was informed that the CDF drum assembly needed to be replaced. The contact stated that the failure reoccurred. The contact stated while driving 80 MPH, the vehicle decelerated independently. The contact stated that the transmission shifted from 10th gear to 5th gear unexpectedly. In addition, the contact stated that several unknown warning lights were illuminated. The vehicle was taken to the dealer; however, the failure could not be duplicated. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 27,882.
Mileage: 27,882
Starting at roughly 2000 on the odometer the truck began shifting very harshly, missing gears, slipping gears, lurching forward during shifts. Upon acceleration through the first four or so gears, there is a very loud "thunking" sound presumably upon shift. There have been 4-5 times I was turning across traffic at a safe distance, and the truck would not accelerate, missing several gears. I was almost hit hard several times because of the truck failing to drive. Dealership turned me away 3 times, saying they would not be able to diagnose anything without a CEL code. Since the truck doesn't throw any fault codes they would not take it in for troubleshooting or attempt to reproduce the issue. The issues were reproduced by a local shop I took the truck to for a third party opinion. The loud thunk was thought to be too low a lubricant level on the slip yoke where the drive shaft meets the transmission. The shop checked and there was sufficient lubricant. They reproduced the thunk sound driving slowly with several technicians witnessing the issue standing within sight distance. These known and reproducible issues with the 10R80 transmission and there have been an exorbitant number of reports of this behavior in owner message groups, all with the same lack of resolution. Dealerships either don't fix the issue, won't troubleshoot without a CEL code, or say the transmission is working as designed.
Throwing an Active Air Dam fault, I noticed this was an issue with the F150 Lightning. However it is also doing it on the gas 2022 F150.
The contact owns a 2022 Ford F-150. The contact stated while operating the vehicle, the transmission made a loud clunking sound, and the vehicle was jolting while down-shifting from fourth gear through first. The cause of the failure was not yet determined. The manufacturer and local dealer were not notified of the failure. The contact was concerned that the failure was related to a "Max Towing" feature added to the vehicle. No other information was available. The failure mileage was 13,000.
Mileage: 13,000
Transmission has failed/malfunctioned resulting in two separate inspections/repairs by Ford of West Covina, CA. First inspection on [XXX] and mileage in at 8,954. Complaint of harsh downshift in transmission. Service involved the teardown of the transmission found E clutches burnt. Found excessive clutch material in the main control body valves and scored sticking unable to return freely. Performed overhaul. Replaced E clutches and seals. Replaced main control body. Installed new solenoid strategy. Post road test vehicle OK, however the mileage out of shop was 8,952 on [XXX]. Second inspection on [XXX] and mileage in at 11011. Complaint of clunking noise heard when shifting and going into gear. Service found leaking hydraulic circuit. Teardown found CDF cylinder bushings scored and HUB scored rings torn. Found main control body valves scored sticking unable to return freely Performed overhaul replaced seals. Replaced CDF cylinder and HUB. Replaced main control body. Installed new solenoid strategy. Post road test vehicle OK. Mileage out of shop was 11020 on [XXX]. Two days after this service, transmission made very loud clunk and jerking movement when going into gear and continues to have harsh downshift, clunking noises, and jerking movement when going into gear causing the vehicle to jump forward when braking. This action is putting others at risk of injury/death in the event the transmission fails and is unable to change gear. No warning lamps messages or have appeared. Problems first started to appear within the first six months of purchase date [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The contact owns a 2022 Ford F-150. The contact stated that while driving at various speeds and turning, there was an abnormal sound coming from the front end. There were no warning lights illuminated. The vehicle was taken to the local dealer, where it was diagnosed that the integrated wheel end needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 5,000.
Mileage: 5,000
The contact owns a 2022 Ford F-150. The contact stated that while driving at various speeds and turning, there was an abnormal sound coming from the front end. There were no warning lights illuminated. The vehicle was taken to the local dealer, where it was diagnosed that the integrated wheel end needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 5,000.
Mileage: 5,000
The contact owns a 2022 Ford F-150. The contact received notification of NHTSA Campaign Number: 23V896000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the vehicle failed to shift into reverse. The contact stated that the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. In addition, the vehicle jumped forward and there was an abnormal sound coming from the rear axle. The vehicle was taken to the dealer several times. However only a temporary repair was provided. The failure reoccurred. The dealer was made aware of the failure but confirmed that parts were not yet available. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 18,000. VIN tool confirms parts not available.
Mileage: 18,000
As vehicle is downshifting there is sometimes a slight jerking or hard jerking associated when doing so. This happens a lot also when letting up off of the accelerator or slightly riding the accelerator for example is slow moving traffic. This is a significant jerking, not a smooth jerking when switching gears.
As vehicle is downshifting there is sometimes a slight jerking or hard jerking associated when doing so. This happens a lot also when letting up off of the accelerator or slightly riding the accelerator for example is slow moving traffic. This is a significant jerking, not a smooth jerking when switching gears.
While leaving a parking garage the transmission violently jerked out of gears pulling te steering wheel and no longer driving the rear driveline so the vehicle could no longer accelerate up the ramp. Vehicle behind me almost rear ended me. The transmission was hunting erratically between gear as seen by the indicator gears, 1st to 2nd to 8th to 10th to 4th rapidly and began to smell significantly. The only way to pull forward off the ramp was to engage 4WD Hi. No warning lights. Dealer tried to state potentially low battery voltage but the vehicle continues to exhibit surging shifts both upshifts and down shifts.
While coasting to an upcoming stop downhill, on slightly graded slope, speed within 15mph or less, with brake slightly applied; the Automatic Parking Brake engaged on its own, subsequently resulting in the transmission shifting of drive modes to park automatically. The vehicle came to an instant, unexpected stop, while still maintaining a speed around 5mph on its own. The vehicle locked up mid-line-of-traffic, leaving the potential of a rear-end collision by following vehicle. No known damage to transmission or powertrain resulted. Adverse weather/road conditions did not play a factor at the time of incident. Incident has occurred multiple times prior, during similar environment & circumstance.
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, the brake pedal depressed the floorboard but failed to bring the vehicle to a complete stop. As a result, the contact collided with the rear of two vehicles ahead. The air bags did not deploy. A police report was not filed, and no injuries were reported. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The contact also stated that sometime later, while his wife was driving at an undisclosed speed, a message displayed reading "Full Accessory Power Active," after which the vehicle inadvertently lost all motive power. The contact's wife was able to coast to the shoulder of the roadway, where the vehicle was able to restart. After restarting the vehicle, the vehicle returned to normal functionality. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 9,000.
Mileage: 9,000
While driving down the highway, my 2022 Ford F-150 Tremor randomly caught on fire. I was driving down the highway and was flagged down by other drivers to let me know the bottom of the truck was on fire. I pulled over and luckily someone had a fire extinguisher and we were able to get the fire under control. The fire department was also called and they also helped put out the fire after their arrival. The truck has always been serviced at a Ford dealer and had gone in for an oil change less than 350 miles prior to the truck catching fire.
The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed, the check engine and transmission warning lights illuminated, and the Check 4x4 and Check Locking Differential messages were displayed. Additionally, while driving, there were popping sounds heard coming from underneath the vehicle. The vehicle also rolled about 4-6 inches while the transmission was in park (P). The vehicle was taken to the dealer; however, only the Check Locking Differential message was displayed. The dealer reset the Check Locking Differential message. The failure recurred with the Service Rear End message displayed and abnormal sounds coming from both the front and rear ends of the vehicle. The vehicle was taken back to the dealer; however, the dealer was unable to duplicate the failure. The vehicle was not repaired. Upon investigation, the contact related the failure to NHTSA Campaign Number: 23V896000 (Power Train) for which the VIN was included. The manufacturer was not made aware of the failure. The failure mileage was approximately 6,000.
Mileage: 6,000
Costco took off rear right wheel and axle bolt fell off.
The contact owns a 2022 Ford F-150. The contact stated that while driving 10 MPH, he heard an abnormal sound coming from the rear wheels. The contact then parked the vehicle in the driveway. The vehicle was taken to the dealer, where it was diagnosed that the rear axle bolts had loosened independently. The dealer tightened the bolts; however, the failure recurred while driving to the residence. The vehicle was taken back to the dealer the following day. The dealer tightened the bolts and applied a thread-locking compound; however, the failure recurred after driving 500 miles. The manufacturer was notified of the failure and referred the contact to the dealer. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 23V896000 (Power Train). The failure mileage was approximately 25,000.
Mileage: 25,000
For lighting, model came with the quad beam and headlight would often malfunction leaving headlights stuck in the low position and high beams not usable. For power train, the 10 speed would cause sharp jolts and shifts that is not normal for regular driving. Very abrupt jolts that make operating vehicle unsafe to drive in traffic. Vehicle began experiencing these symptoms around 25k miles and dealership mentions these issues aren’t a big problem.
Shifting gears is very hard with it often skipping over gears. When driving the vehicle will jerk or buckle when trying to shift. Transmission is the biggest issue with this vehicle and I seem to have a hard time getting Ford to recognize that.
Shifting gears is very hard with it often skipping over gears. When driving the vehicle will jerk or buckle when trying to shift. Transmission is the biggest issue with this vehicle and I seem to have a hard time getting Ford to recognize that.
Took the vehicle in for a oil change and tire rotation at Southgate Ford in Southgate Michigan. When they pulled off a rear wheel for rotation, the head of the axle bolt fell off. Technician and Service advisor said it was a know issue. Car has to be kept because it is unsafe to drive until fixed.
See Attached Letter
a few months after purchased, I went to a shop to rotate tires for first time. Upon removing the rear passenger tire, the mechanic was shocked to see the axle bolt sheared off and lying inside the hub. Ford said not to drive it, and they picked it up for warranty service. They replaced the rear axle. A year later, I noticed a black greasy substance on the same rim. Went to Ford, and the axle bolt had broken again. This time it had apparently been off for some time. They replaced the axle, brake rotor, and both sets of rear brake shows, as the wobbly wear had ruined the brakes. A month later, I am now noticing that black greasy substance again on the same rim. My power train warranty is out at 60k miles, and I feel that I have a vehicle that is going to ruin an axle every 15-20k miles and be a serious danger to my family should the tire come loose in motion. There are other issues with the truck that are less dangerous such as intermittent black out of the GPS screen, but those do not have the consequences I fear from the breaking axle.
Bolt broke on passenger side rear axle shaft. Bolt retains drive axle shaft into drive wheel. Dealer replaced passenger axle on Nov. 9, 2022 but not driver side. No warning lamp. There was a squeak from axle. This truck has a "Max trailer tow package". I was towing a 6,000 lbs trailer which is within specs. for this truck.
The contact owned a 2022 Ford F-150. The contact stated that while driving at 35 MPH, the accelerator pedal suddenly traveled to the floorboard, and the vehicle accelerated on its own. As a result, the contact lost control of the vehicle and came to a complete stop after colliding with a tree. The contact also stated that the failure had occurred four times prior to the collision, with multiple incidents resulting in property damage. The air bags did deploy. A police report was filed, and injuries were reported. The contact was transported to an area hospital by EMT and treated for a cut on his left wrist. No warning lights were illuminated. The vehicle was towed to a tow yard and deemed a total loss. The manufacturer was notified of the failure but referred the contact to the NHTSA hotline for assistance. The failure mileage was 1,500.
Mileage: 1,500
Rear axle bolt sheared off.
Left side axle bolt sheard off while under normal driving conditions.
While merging onto a freeway from the on-ramp into traffic, the transmission has trouble shifting and getting up to speed i’ve only owned it a month now and haven’t had it serviced yet, but it most definitely is a problem.
There is a bolt on the rear axle shaft that hold on the hub. The one on my right rear axle sheared off. I have discovered by online research that this has been an issue with the HD Towing a le on this model truck.
I recently took a trip home to Pennsylvania (I live in Alabama) to visit family. A few days into my trip I noticed a rattle sound coming from my rear passenger side wheel. It was only noticeable at low speeds but it sounded like the wheel hub may have been lose or perhaps a stone had made it inside the center hub. I take immaculate care of my vehicle and it is still under the manufacturer new vehicle warranty. Upon further inspection, I removed the wheel hub and noticed that the axle spline bolt had sheered off with the washer and was actually rolling around like a wash machine inside the hub. At high speeds the centrifugal force was enough to keep the bolt against the outer wall of the wheel hub. When slowing down the force was no longer great enough and the bolt would fall down and then tumble around as the speed went down. I was supposed to leave for home at 3am, but now due to this issue, the vehicle is not safe to drive. Ford has not offered a solution other than to let the local dealer look at it (700 miles from home). They have verbally told me they will reimburse a rental car and get my truck shipped home to me after the repair, but none of this has been made in writing. This is a known issue for Ford. There are hundreds of documented cases online and my local selling dealer in Alabama knew of the issue when I called to report it. They have had 4 cases recently of the same issue. Ford MUST issue a recall IMMEDIATELY! This is a major safety issue and could cause the axle to "fall out" of the wheel hub at speed and could cause a major accident and almost certain death if this were to occur at high speeds.
First I heard a rattling sound coming from the back .Tough it was something in the bed. Finally went away 3 days later. To realise I lost the wheel center cap on driver side. 2 weeks later while checking to order a new center cap, I notice the center bolt thats supposed to retain the axle has been broken flat and is completely missing. This can cause the axle to drive itself into the differential housing and eventually lead to no powertrain and/or locking the wheel. This bolt also put the preload on the bearing and therefore be dangerous to loose the wheel if not noticed soon enough and cause bearing to wear prematurely or even split apart. Called the local ford dealer as soon as I noticed and they told me to not use the truck if possible and If I had to to not put any load on the back since they didnt have a replacement truck for now and it could be dangerous. Had to drive 2 other weeks before getting a temporary one since it is the truck I gain my money with, knowing that any moment I could loose my wheel on the highway. They finally had to replace the axle and put new bolt in under warranty. This seems to be a recurring problem from what I see on the internet. Truck had about 15 000 kms when it happened. I am afraid this will happen again on either side since this problem seems to be reoccuring even to truck that had them changed. Please do something about this, ford seems to have no real fix for this and just changes the parts and hope for the best when it happens.
Experienced multiple incidents where the vehicle battery has been either damaged by the vehicle itself or receiving multiple defective OEM batteries. Vehicle has been brought into Ford service centers at least twice for low charge on battery. Each time, the Ford service technicians have identified a "dead cell" in OEM battery. This condition makes the vehicle unsafe to drive. The resulting low charge has resulted in erratic/unpredictable transmission/engine/electronics performance while driving. This includes low power, shifting problems, and start-stall-start "lurching" in various driving conditions. Service centers have never identified the cause of the battery drain (alternator checks ok). They just keep replacing the battery and the problem reoccurs 2-3 months later.
The contact owns a 2022 Ford F-150. The contact stated while driving approximately 60 MPH, the vehicle downshifted from 10th gear to 3rd gear. The vehicle slid across the roadway. There were no warning lights illuminated. The vehicle was taken to the local dealer and the contact was informed that the vehicle could be driven in low gear; however, the vehicle was not diagnosed or repaired. The contact stated that while driving at an undisclosed speed, the transmission seized in 1st gear. The vehicle was towed to Village Motors, Inc. (784 Wooster Rd, Millersburg, OH 4465) but was not diagnosed or repaired. The manufacturer was contacted and referred him to the local dealer. The failure mileage was approximately 10,703. The contact stated that the dealer was unable to do anything for the vehicle because the issue could not be replicated nor did the dash show any codes. But finally the contact was able to provide proof of the failure to the dealer. Neither the dealer nor the manufacturer have a solution to this issue.
Mileage: 10,703
Axle bolts sheared off on both driver and passenger sides. Problem was discovered during tire rotation.
Any 2021 f150 or newer with the max tow package has faulty rear axle shaft bolts that are installed from the factory. These bolts shear off within the first 10k of driving and ford has yet to issue a recall for this. A sheared off axle shaft bolt can cause a failure in the rear differential or a wheel to fall off potentially causing an accident. There are many reports of this failure all over the internet. Just google "2021 f150 axle shaft bolt sheared off" for more examples like the one I am submitting
Shortly after taking delivery of my brand new F150, I noticed a substantial grinding sound and vibration intermittently presenting at both high and low speeds, with no change when shifting gears or slowing down. No warning lights were activated. All instances appeared to occur during below freezing temperatures. I immediately brought to our local Ford dealer who believes the vehicle is partially engaging the four wheel drive system in error. They have reported this to Ford and advises there is no known diagnoses or solution.
The 2022 Ford F-150 trucks are all having rust issues on the drivetrain and suspension parts. The Ford dealer has admitted there is a huge problem. It seems Ford has eliminated a coating on these parts which has allowed rust to develop even before they leave the factory. I took my truck to a local dealer and he refused to fix it under warranty. By checking the online forums you will see this is a huge problem. Rust does not fix itself. Over time it is very possible these parts will fail. I went online with a Ford customer service representative and was told someone would contact me the next day. That has been three weeks, no contact. I first noticed my rust issues a week after I took delivery of the vehicle
1150 miles on 2022 Ford F-150 super cab 5.0 4x4 10 speed auto the transmission went into a shuddering at 48 mph in 9th gear on level road light acceleration happened the next day also same condition. Also t he e truck lurches forward at times when coming to a stop and shifting out of 3rd gear it jumps need to make sure your not close to anything also when parking put truck in park and it jumped forward
Rear axle bolts on max tow package 9.75 axle sheared off of both ends. Second one resulting in axle fluid to leak out of the end, requiring entire axle replacement.
The contact owns a 2022 Ford F-150. The contact stated that he had placed the vehicle into park, engaged the parking brake, and removed the key from the ignition as he went to unload a trailer attached to the vehicle. While the contact was removing a tractor from a trailer, the vehicle independently rolled forward without warning. As the vehicle continued to roll forward, the vehicle jackknifed to the left which brought the vehicle to a stop. The failure bent both the trailer hitch and the trailer frame. Despite the failure, the vehicle resumed normal operation and the contact was able to drive the vehicle to the dealer for an inspection. The manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired or diagnosed. The failure mileage was approximately 7,000.
Mileage: 7,000
The contact owns a 2022 Ford F-150. The contact stated that after parking the vehicle and placing the vehicle in park, the vehicle inadvertently moved forward approximately 10 inches. The vehicle was not taken to the dealer or independent mechanic to be diagnosed. The manufacturer was not notified of the failure. The failure mileage was 3,000.
Mileage: 3,000
The contact owns a 2022 Ford F-150. The contact stated while driving 65 MPH up hill, the vehicle independently accelerated to 90 MPH. The contact was able to stop the vehicle by shifting into neutral and pulling over. The contact turned the vehicle off. The contact waited a few minutes and restarted the vehicle. The contact drove for several miles before the failure recurred and the vehicle independently accelerated to 90 MPH a second time. The contact was then able to drive the vehicle home without further issues. There was no warning light that illuminated. The contact took the vehicle to the dealer however, the vehicle was not diagnosed nor repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 2,700. The consumer stated the dealership exchanged the vehicle at no cost.
Mileage: 2,700
Truck check engine light came on and started to blink. The truck would shake when trying to accelerate. Pulled over, turned truck off and the light went off. When started back up it was gone. A few days later the truck did the same thing, but the light did not go off. It remained on, when accelerating the truck began to shake. When I took to the dealer, they mentioned they this truck had a check engine light on when they received, they replaced the ignition coils (under warranty) before purchasing. It’s believed the coils may have gone again. The truck is currently at the dealers getting repaired. For a brand new truck, the coils have already needed to be replaced by dealer.