2005 HYUNDAI TUCSON Structure Problems
20 complaints about Structure
High Severity Issue
This component has been associated with crashes, fires, or deaths.
This Problem Across All Years
All Structure Complaints (20)
REAR SUBFRAME IS ROTTED. MY 17 YEAR OLD WAS DRIVING ON THE HIGHWAY, SHE LOST CONTROL, IT COULD HAVE BEEN TRAGIC.THE CAR HAS BEEN TOWED AND SITTING IN A PARKING LOT FOR 2 MONTHS AS I CAN NOT FIND THIS PART! MY MECHANIC SAID IT WAS A RECALL WITH THESE CARS.
Mileage: 150,000
TL* THE CONTACT OWNS A 2005 HYUNDAI TUCSON. THE CONTACT STATED THAT THE VEHICLE'S SUBFRAME AND SUSPENSION WERE SEVERELY RUSTED AND CORRODED. THE OIL PAN, FUEL TANK, FUEL TANK CLAMPS, REAR CHASSIS CRADLE, AND FRONT END SUSPENSION (INCLUDING THE STRUTS, SWAY BARS, SWAY BAR CLAMP, SWAY BUSHINGS) WERE REPLACED BY AN INDEPENDENT MECHANIC. GARBER HYUNDAI (5450 BAY RD, SAGINAW, MI) AND THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE CONTACT INDICATED THAT THE VEHICLE STILL EXPERIENCED FRONT END VIBRATION WHILE DRIVING. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 155,000.
Mileage: 155,000
I HAVE A HYUNDAI THAT HAS A SEVERE SUBFRAME RUST. THE DEALER STATES IT WILL ONLY REPLACE THE PART AND NOTHING MORE. THE SUBFRAME IS SO RUSTED THAT THE PART CANNOT BE ATTACHED. THEY NEED TO REPLACE MORE THAN THE PART ON RECAP TO FIX IT. THEY HAVE HAD MY VEHICLE FOR 3.5 WEEKS OF NOTHING BUT THE RUNAROUND. I NEED YOUR ASSISTANCE TO GET THIS SERIOUS SAFTEY ISSUE FIXED. THERE WILL BE A CRASH IF THEY DON'T FIX IT
"TAKATA RECALL" ON APRIL 8TH APPROXIMATELY 6 O'CLOCK IN THE MORNING I WAS AWAKEN OUT OF MY SLEEP TO MY CAR ON FIRE IN MY YARD. I CALLED THE FIREFIGHTER DEPARTMENT THEY CAME OUT AND SAID IT WAS FROM BAD ELECTRICAL WIRES. MY CAR WAS IN MY FRONT YARD...I LAST DROVE IT THAT NIGHT TO PIZZA HUT
Mileage: 184,000
TL* THE CONTACT OWNED A 2005 HYUNDAI TUCSON. THE CONTACT STATED THAT THE SUB FRAME WAS COMPLETELY CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY DIAGNOSED THAT THE SUB FRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS AT 180,000.
Mileage: 180,000
MY 2005 HYUNDAI TUCSON WAS RECALLED FOR RUST/CORROSION PROBLEM ON THE UNDERCARRIAGE SUBFRAME. THE SERVICE WORK WAS DONE IN NOVEMBER, 2015 BY MY HYUNDAI DEALER IN PLYMOUTH, MA. IT WAS INSPECTED AGAIN APPROXIMATELY 1 MONTH LATER AND DETERMINED THAT IT NEEDED ADDITIONAL PREVENTATIVE RUST RECALL SERVICE WORK TO BE DONE. HYUNDAI MOTORS OF AMERICA ASKED FOR ADDITIONAL PHOTOS AND ANOTHER INSPECTION AND CONCLUDED THAT THEY REFUSED TO REPAIR MORE RUST PROBLEMS THAT HAD BECOME SYSTEMIC AND WILL EVENTUALLY AFFECT THE SAFETY OF MY CAR AS THE RUST CONTINUES TO SPREAD OVER TIME. THIS DETERMINATION CAME IN FEBRUARY, 2016. MY CAR ONLY HAS 82,000 MILES AND I WAS HOPING TO KEEP THE CAR FOR SOME TIME LONGER BUT NOW I MAY NOT HAVE THAT OPTION AND MAY NOT QUALIFY FOR SAFETY INSPECTIONS IN THE FUTURE. I HAVE MANY EMAILS THAT WERE EXCHANGED WITH MY HYUNDAI DEALER RELATING TO THIS PROBLEM AND HYUNDAI SERVICE CENTER AND HYUNDAI CORPORATION MADE ME WAIT ALMOST 3 MONTHS WITH CONTINUOUS TRIPS TO THE DEALER WHILE THIS ISSUE WAS BEING PROCESSED. VERY UPSET WITH HYUNDAI MOTORS OF AMERICA AND THEIR UNWILLINGNESS TO CO-OPERATE AND PREVENT A SERIOUS PROBLEM THAT WILL ULTIMATELY RESULT IN A SAFETY PROBLEM. I WILL NO LONGER BE A HYUNDAI CUSTOMER AFTER THIS ORDEAL.
LETTER TO NSTB AND MA ATTORNEY GENERAL, RE HYUNDAI UNDERBODY CORROSION ON 8/6/2015 I RECEIVED A HYUNDAI "SERVICE CAMPAIGN NOTIFICATION" ON MY 2005 TUCSON FOR "UNDER BODY CORROSION." I DID HAVE THE RECALL SERVICE COMPLETED. ('ARRESTS' IT, THEY CLAIM, BUT NOT REMOVES IT.) BY THAT DATE I HAD ALREADY EXPERIENCED TWO FAILURES CAUSED BY THE CORROSION, BOTH OF WHICH I BELIEVE HAD HIGH POTENTIAL FOR SERIOUS, EVEN FATAL ACCIDENTS. THE REPAIRS COST ALMOST $2,000, BUT THEY REFUSED TO REIMBURSE. I AM MORE CONCERNED WITH THE SAFETY ISSUES. LUCKILY, THE FUEL TANK FALLING ONTO THE DRIVE SHAFT DID NOT RUPTURE AND EXPLODE. THE RIGHT FRONT CONTROL ARM FAILURE CAUSED LOSS OF STEERING CONTROL AND AN ABRUPT STOP INTO THE RIGHT CURB. HAD IT BEEN THE LEFT FRONT,, I WOULD HAVE BEEN STEERED INTO ONCOMING TRAFFIC. HAD IT BEEN AT TURNPIKE SPEED I SUSPECT A LIKELY ROLLOVER. THE LEFT FRONT ARM WAS ALSO NEAR FAILURE. I SENT TWO EMAILS TO HYUNDAI, AND MADE A NUMBER OF CALLS, IN PART REQUESTING REPAIR REIMBURSEMENT, BUT MORE IMPORTANTLY TO TELL THEM MY CONCERN THE CAR WAS UNSAFE TO DRIVE. I ASKED THEM TO BUY IT BACK AT A FAIR PRICE. NO RESPONSE. TWICE, THEY PROMISED TO CONTACT ME IN 2 TO 5 DAYS, THEY DIDN'T, EVER.. WHEN I LATER CALLED THEM AND TOLD THEM I HAD SOLD THE CAR (AT A LOSS IN VALUE) THEY JUST BRUSHED ME OFF. (TO PARAPHRASE THEM: 'IT'S NO LONGER AN ISSUE SINCE YOU NOW DON'T OWN IT'). I CAN PROVIDE DOCUMENTS (REPAIR INVOICES, WITH FINDINGS, AND EMAILS IF YOU WISH). I AM REQUESTING YOU TAKE ACTION TO INVESTIGATE, AND AS NEEDED, TAKE ACTION TO ISSUE STRONGER SANCTIONS AGAINST HYUNDAI, THEY SHOULD BE FORCED TO RECALL ALL THE AFFECTED CARS.
Mileage: 104,000
STEERING WHEEL MATERIAL IS DISINTEGRATING. THE MATERIAL IS A RUBBERY COATING AND FIRST BEGAN CRACKING AND PROCEEDED TO COME OFF IN LARGER CHUNKS EXPOSING THE INNER STEEL FRAME. DEALER AND HYUNDAI REFUSED TO OFFER RESOLUTION. *JS
Mileage: 60,000
MY VEHICLE WAS PARKED IN MY DRIVEWAY WHEN I OPENED THE REAR HATCH. THE HINGES SUDDENLY DISINTEGRATED, BUSTED RIGHT OFF. THE REAR WINDOW FELL OUT STRIKING ME. THE ONLY WAY IT WAS BEING HELD UP AND KEPT FROM FALLING TO THE GROUND, WAS BY ITS SHOCKS THAT KEEP WINDOW UP WHEN OPENED. I SEE THAT ARE NUMEROUS REPORTS ON THIS MATTER FROM VARIOUS TIMES. IS THERE SOME KIND OF RECALL ON THIS PROBLEM? *TR
Mileage: 85,753
AS I WAS DRIVING DOWN THE HIGHWAY, I NOTICED THAT ONE OF THE WINDOWS IN MY 2005 HYUNDAI TUCSON SOUNDED LIKE IT HAD BEEN ROLLED DOWN. ALMOST IMMEDIATELY, MY DAUGHTER YELLED, "OUR WINDOW IS COMING OFF!" I HAD JUST ENOUGH TIME TO LOOK IN MY REARVIEW MIRROR TO SEE THE RIGHT REAR QUARTER PANEL WINDOW BEING HELD ON BY JUST A SMALL STRIP OF SOME SORT OF ADHESIVE. IN LESS THAN A SECOND, THE WINDOW FLEW OFF, BEGAN PINWHEELING THROUGH THE AIR AND NARROWLY MISSED THE VEHICLE JUST BEHIND ME. EVEN THE REPAIRMAN AT THE HYUNDAI DEALERSHIP THAT REPLACED THE WINDOW FOR ME WAS SPEECHLESS WHEN I TOLD HIM WHAT HAPPENED. I CONTACTED HYUNDAI, AND ALL THEY WOULD TELL ME IS THAT MY CAR IS OUT OF WARRANTY. WHILE IT WOULD HAVE BEEN NICE FOR THEM TO OFFER TO PAY FOR THE REPAIR, I WAS MUCH MORE CONCERNED WITH THEIR LACK OF CONCERN FOR ANYTHING OTHER THAN THE FACT THAT THE VEHICLE WAS OUT OF WARRANTY. THEY DID NOT ASK FOR ANY DETAILS OR OFFER ANY CONCERN FOR THE POSSIBLE DAMAGE AND/OR LOSS OF LIFE THAT COULD EASILY HAVE OCCURRED HAD THAT WINDOW HIT THE CAR BEHIND ME. *TR
Mileage: 66,500
I WENT TO GO OPEN THE GLASS DOOR ON THE HATCH, AND ONE OF THE PLASTIC HINGES COMPLETELY BROKE. THE WINDOW WAS JUST HANGING CROOKED. IT TOOK SOME LABOR TO ACTUALLY GET IT BACK INTO PLACE. *TT
THE REAR WINDOW HINGES RUST OUT. ONE HINGE RUSTED OUT AND NOW THE OTHER. IF BOTH HAD GONE THE WINDOW WOULD HAVE FALLEN OUT, IF ON THE HIGHWAY COULD HAVE BEEN QUITE SERIOUS. *TR
Mileage: 98,000
MY 2005 HUNDAI TUSCON SEEMS TO BE OF VERY POOR QUALITY. I RARELY USE THE BACKHATCH WINDOW, MAYBE 5 TIMES IN THE PAST 10MONTHS. THE PASSENGER SIDE HINGE BROKE AND IS TOTALLY CORRODED (SP?) BY JUST OPENING IT AN INCH BY MISTAKE AND CLOSING IT, IT SNAPPED RIGHT OFF. HYUNDAI DEALER SAYS "WELL IT IS 6YRS OLD". I ALSO HAVE HAD AN ISSUE SINCE I PURCHASED THE VEHICLE WHERE THE POWER LOCKS GO ON AND OFF ON THEIR OWN AND THERE IS SOMETHING RANDOMLY DRAINING THE BATTERY IF IT IS NOT DRIVEN EVERY 24-48HRS. IT APPEARS BOTH OF THESE ISSUES HAVE BEEN APPARENT FOR MANY 2005 TUSCON OWNERS, AND HYUNDAI IS FAILING TO ACKNOWLEDGE THESE FACTORY ISSUES WHICH SHOULD HAVE BEEN RECALLED IN MY OPINION. *TR
Mileage: 80,000
I OWN A 2005 BOUGHT BRAND NEW HYUNDAI TUCSAN. TODAY WE WENT TO PUT SOMETHING IN THE HATCH USING THE WINDOW AND IT FELL INTO MY HANDS. THE LATCHES ARE SO CORRODED THAT THEY JUST FELL OFF. THIS SHOULD NOT BE HAPPENING TO A 6 YR OLD VEHICLE. *TR
Mileage: 53,000
TL*THE CONTACT OWNS A 2005 HYUNDAI TUCSON. WHILE DRIVING APPROXIMATELY 40 MPH THE VEHICLE WAS INVOLVED IN A CRASH. AFTER THE CRASH OCCURRED THE DASHBOARD FELL DOWN ON HER KNEES. A POLICE REPORT WAS FILED AND SHE WAS INJURED. THE VEHICLE WAS DESTROYED AND TOWED AN INDEPENDENT REPAIR SHOP WHERE THEY WERE UNABLE TO INFORM HER AS TO WHY THE DASHBOARD FELL DOWN. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 30,000.
Mileage: 30,000
THE HINGES ON THE BACK WINDOW HATCH OF MY 2005 HYUNDAI TUCSON JUST BROKE. FOR NO REASON, WHILE OPENING THE WINDOW, THE ENTIRE WINDOW POPPED OUT AT ME. I WAS NOT SERIOUSLY INJURED, HOWEVER YOU WOULD THINK THAT A VEHICLE OF THIS AGE WOULD NOT FAIL LIKE THIS. IT TOOK ME AND MY HUSBAND TOGETHER PUSHING TO GET IT BACK INTO PLACE AND CLOSE. I CAN NO LONGER US THE WINDOW OPENING TO ACCESS THE BACK OF MY VEHICLE - UNTIL I PAY FOR REPAIRS. I WOULD LIKE TO FIND OUT IF THERE HAVE BEEN ANY OTHER COMPLAINTS OF THIS KIND ON EITHER THE SANTA FE OR THE TUCSON? *TR
Mileage: 64,000
DURING A RECENT LONG RAIN EVENT IN THE NORTHEAST I ENTERED MY CAR TO FIND A 1/2 OF SITTING WATER ON THE PASSENGER SIDE FRONT FLOOR AREA. THE WATER WAS TRICKLING FROM THE TOP PORTION OF THE FLOOR MAT WHERE IT MEETS THE DASH. UPON REMOVING THE GLOVE BOX AND PULLING OUT THE CABIN FILTER, I NOTICED THE WATER COMING DOWN THROUGH THE AC SYSTEM. DEALER LOOKED AT THE DOOR JAMS AND THE HOOD, AND FOUND NOTHING. NO RESOLUTION AT THIS TIME. SIMILAR COMPLAINT FILED ON SERVICE BULLETINS. CAR WAS PARKED ON A 10 DEGREE ANGLE NOSE END DOWN. WATER LEAK THROUGH AND NEAR ELECTRICAL COMPONENTS AND NEAR PASSENGER SIDE AIRBAG. LOSS OF AIRBAG INTEGRITY WITH UNKNOWN DAMAGE IF ANY. MOLD AND MILDEW DAMAGE IS A POTENTIAL HEATH ISSUE AS WELL. *JB
Mileage: 9,650
THE SECOND ISSUE WAS IN REGARDS TO WATER POURING THROUGH INTO THE INSIDE OF THE VEHICLE FROM BEHIND THE GLOVE BOX ON THE PASSENGER SIDE. THE FIRST HYUNDAI DEALER CLAIMED, AS THEY DID WITH THE AIRBAG, THAT THERE WAS NOTHING WRONG AFTER THEY CHECKED IT OUT. DESPITE HAVING WATER VISIBLE ON THE PASSENGER MAT. AFTER THE PROBLEM PERSISTED, WHICH ONLY OCCURRED AFTER A LONG OR HEAVY PERIOD OF RAINFALL, I TOOK THE VEHICLE TO A SECOND HYUNDAI DEALER. THEY CHECKED THE ISSUE AND SAID THAT THEY REPLACED SOME STRIPPING ON THE BODY. THE FIRST RAIN YIELDED A POURING OF WATER ONTO THE FLOOR AND A RETURN TO THE DEALER. THE SECOND DEALER CHECKED THIS LEAK AGAIN AND THIS TIME SAID THEY REPLACED THE WEATHER STRIPPING. AFTER THE FIRST RAINFALL AFTER RECEIVING THE CAR BACK I GOT INTO THE CAR TO FIND A PUDDLE OF WATER ON THE FLOOR AND LIFTED THE MAT ON THE PASSENGER SIDE TO FIND A SOAKED CARPET. THE SOAKING LED UNDER THE DIVIDER BETWEEN THE PASSENGER AND DRIVER FLOOR AREA AND BEHIND THE RADIO. CURRENTLY I HAVE RETURNED THE VEHICLE FOR REPAIRS FOR A 4TH TIME, MEETING THE LEMON REQUIREMENT IF THE PROBLEM IS NOT CORRECTED. THE DEALER HAS HAD THE VEHICLE 3 DAYS. ON DAY 2 I WAS TO PICKUP THE VEHICLE TO FIND THAT THE DASHBOARD WAS DAMAGED DURING THEIR REPAIRS AND THEY HAD TO KEEP THE VEHICLE AN EXTRA DAY TO REPLACE THE DASHBOARD. I AM CURRENTLY AWAITING TO GET MY VEHICLE BACK TO SEE IF THE LEAK HAS BEEN FIXED OR NOT. BUT THIS IS A MAJOR PROBLEM AS WATER LEAKING THROUGH AREAS WITH ELECTRICAL COMPONENTS, ESPECIALLY NEAR A IMPROPERLY WORKING PASSENGER AIRBAG, MAY CAUSE ALL SORTS OF ISSUES. *JB
Mileage: 8,000
THE HYUNDAI TUCSON. THE POWDER PENETRES (PUTS IN) IN THE MOTOR, BECAUSE THE RUBBER BAND OF THE HOOD IS INCOMPLETE (SHORT).
WHEN DRIVING THROUGH A PUDDLE CONSUMER'S HYUNDAI TUCSON BATTERY AND BRAKE LIGHT ILLUMINATED CAUSING CONSUMER TO LOSE POWER STEERING. *TS THE PROBLEM OCCURED 4 TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER KNEW WHY THE PROBLEM WAS OCCURING BUT HAD NO WAY OF FIXING IT. *NM