10
Complaints
0
Crashes
0
Fires
0
Deaths

This Problem Across All Years

All Engine And Engine Cooling Complaints

Showing 10 of 10
Oct 2, 2010 15,000 mi

KLR650 ENGINE IDLE LEVER ADJUSTER SPRING FAILED SENDING METAL FRAGMENTS THROUGH OUT THE ENGINE THAT I HAD TO FISH OUT - VERY VERY COMMON PROBLEM TO THE POINT THAT IT IS THE FIRST THING PEOPLE DO WHEN THEY BUY A KLR OF ANY YEAR. *TR

Oct 2, 2010 15,000 mi

KLR650 ENGINE IDLE LEVER ADJUSTER SPRING FAILED SENDING METAL FRAGMENTS THROUGH OUT THE ENGINE THAT I HAD TO FISH OUT - VERY VERY COMMON PROBLEM TO THE POINT THAT IT IS THE FIRST THING PEOPLE DO WHEN THEY BUY A KLR OF ANY YEAR. *TR

Apr 23, 2009 25,600 mi

KAWASAKI KLR 650 MOTORCYCLE CHAIN TENSIONER COUNTER BALANCER AND RETAINER SPRING BROKEN AND MISSING. THE BROKEN PIECES CAN CAUSE CATASTROPHIC FAILURE INCLUDING ENGINE SEIZURE WHILE IN OPERATION. REPLACED THE PARTS FROM AFTERMARKET SUPPLIER. *TR

Apr 23, 2009 25,600 mi

KAWASAKI KLR 650 MOTORCYCLE CHAIN TENSIONER COUNTER BALANCER AND RETAINER SPRING BROKEN AND MISSING. THE BROKEN PIECES CAN CAUSE CATASTROPHIC FAILURE INCLUDING ENGINE SEIZURE WHILE IN OPERATION. REPLACED THE PARTS FROM AFTERMARKET SUPPLIER. *TR

Jul 30, 2007 2,200 mi

I HAVE A 2003 KAWASAKI KLR650 AND THE BALANCER LEVER ADJUSTER IS BROKEN. IT MAKES A LOUD NOISE AND THERE IS A POSSIBILITY OF ENGINE SEIZURE. I HAVE DONE NOTHING TO FIX THIS YET AND AM DRIVING AN ALTERNATE VEHICLE. *JB

Jul 30, 2007 2,200 mi

I HAVE A 2003 KAWASAKI KLR650 AND THE BALANCER LEVER ADJUSTER IS BROKEN. IT MAKES A LOUD NOISE AND THERE IS A POSSIBILITY OF ENGINE SEIZURE. I HAVE DONE NOTHING TO FIX THIS YET AND AM DRIVING AN ALTERNATE VEHICLE. *JB

Jan 8, 2006 8,900 mi

I JUST CHECKED MY IDLER SHAFT LEVER (DOOHICKEY) ON MY 2003 KLR 650. THE DOOHICKEY WAS INTACT BUT, THE SPRING WAS BROKE. I CAN'T FIND THE END OF THE SPRING THAT BROKE OFF AND THE CHAIN WORE PART WAY THROUGH THE SPRING LEAVING METAL SHAVINGS THROUGHOUT THE ENGINE NOT GOOD!!! JUST ORDERED NEW DOOHICKEY AND SPRING FROM ARROWHEAD MOTORSPORTS. *JB

Jan 8, 2006 8,900 mi

I JUST CHECKED MY IDLER SHAFT LEVER (DOOHICKEY) ON MY 2003 KLR 650. THE DOOHICKEY WAS INTACT BUT, THE SPRING WAS BROKE. I CAN'T FIND THE END OF THE SPRING THAT BROKE OFF AND THE CHAIN WORE PART WAY THROUGH THE SPRING LEAVING METAL SHAVINGS THROUGHOUT THE ENGINE NOT GOOD!!! JUST ORDERED NEW DOOHICKEY AND SPRING FROM ARROWHEAD MOTORSPORTS. *JB

Oct 12, 2003 10,265 mi

THE MOTORCYCLE CAM CHAIN ADJUSTER SPRING BROKE AND CAUSED THE VEHICLE TO STALL WHILE DRIVING. SAUSAGE, KLR 650, 2003. *AK WHILE DRIVING CONSUMER HEARD A GRINDING SOUND FROM THE LEFT SIDE OF THE ENGINE. THE BROKEN SPRING BENT THE INTAKE VALVE AND DAMAGED VALVE GUIDES (SAUSAGE 630 2003). *TS *NLM

Oct 12, 2003 10,265 mi

THE MOTORCYCLE CAM CHAIN ADJUSTER SPRING BROKE AND CAUSED THE VEHICLE TO STALL WHILE DRIVING. SAUSAGE, KLR 650, 2003. *AK WHILE DRIVING CONSUMER HEARD A GRINDING SOUND FROM THE LEFT SIDE OF THE ENGINE. THE BROKEN SPRING BENT THE INTAKE VALVE AND DAMAGED VALVE GUIDES (SAUSAGE 630 2003). *TS *NLM