2002 KIA OPTIMA Structure Problems

locked the car as most people do, then went to unlock the car heard it unlock but the door would not open. I could hear the door sound like it was locking/unlocking like it was stuck. I tried to climb through the passenger side to open the door from the inside and it will not open. The door appears to be "unlocked" but it is not and will not open creating a hazard if in an accident there is no way to get to safety. In researching online this is a common problem and there is a part in the lock mechanism that gets stuck so the door does not unlock and cannot open. It appears it has been reported several times on the year of my car and other years but nothing has been done. There is no warning that this will happen, you just lock the doors and then it doesn't unlock.

The contact owns a 2002 Kia Optima. The contact stated that after he replaced all four tires, the vehicle was taken to an independent mechanic for an alignment; however, the mechanic was unable to perform an alignment due to the subframe corrosion. The vehicle was not repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 09V183000 (Suspension) however, the VIN was not included in the recall. The failure mileage was approximately 111,000.

Mileage: 111,000

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THERE WERE HOLES FROM CORROSION DUE TO SUB-FRAME RUST. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH NEEDING THE SUB-FRAME TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED AS OF YET. UPON INVESTIGATION, THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 09V183000 (SUSPENSION) HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 160,000.

Mileage: 160,000

OVER A WEEKS TIME,I NOTICED MY STEERING WHEEL WAS TURNED LIKE MAYBE I NEEDED AN ALIGNMENT AND IT STARTED PULLING TO THE LEFT SO BAD THAT I HAD TO FORCE THE STEERING WHEEL TO THE RIGHT SO I WOULDN'T WRECK INTO THE MEDIAN ON THE INTERSTATE. I COULD ONLY GO ABOUT 45 OR 50 MPH OR IT WOULD START SHAKING THE ENTIRE CAR AND WAS ABSOLUTELY IMPOSSIBLE TO CONTROL IT ON THE ROAD. HAD IT LOOKED AT AND AT THE BOTTOM CONTROL ARM THAT BOLTS TO THE SUBFRAME HAD RUSTED OUT AND THE RIGHT SIDE WAS ON THE VERGE OF DOING THE SAME! THE FL AND FR TIRES, THAT I HAD GOTTEN BRAND NEW 5 MONTHS AGO, WERE WORE DOWN TO THE WIRE!!! I'M SURPRISED I HAD THE CHANCE TO GET IT HOME AND GET IT LOOKED AT BEFORE IT RUSTED ALL THE WAY THROUGH! I WAS SO BLESSED I DIDNT HAVE A HORRIBLE ACCIDENT.

Mileage: 143,605

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 10 MPH AND MAKING A LEFT TURN, THE FRONT DRIVER SIDE CONTROL ARM, TIE ROD, AND CV AXLE FRACTURED. THE VEHICLE WAS DIAGNOSED BY AN INDEPENDENT MECHANIC AND THE CONTACT WAS INFORMED THAT THE SUBFRAME NEEDED TO BE REPLACED ALONG WITH THE DRIVER SIDE CONTROL ARM, TIE ROD, AND CV AXLE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V183000 (SUSPENSION). THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS APPROXIMATELY 133,313.

Mileage: 133,313

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING 50 MPH, THE FRONT DRIVER SIDE LOWER SUBFRAME DETACHED DUE TO CORROSION INSIDE THE SUBFRAME. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V183000 (SUSPENSION). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000.

Mileage: 180,000

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE THE VEHICLE WAS BEING SERVICED, THE MECHANIC NOTICED THAT THE SUBFRAME WAS RUSTED OUT AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.

Mileage: 130,000

DRIVING DOWN THE ROAD, STEPPED ON BRAKES AND FRONT FRAME BROKE INTO TWO PIECES, IN THE MIDDLE OF THE ROAD, NEARLY CAUSED A PILE UP ON THE ROAD. *JS

Mileage: 217,000

A FIRE STARTED INSIDE THE DRIVERS SIDE DOOR PANEL FILLING THE CAR WITH HEAVY BLACK SMOKE MY WIFE OPENED THE DRIVERS SIDE ELECTRIC WINDOW TO GE RID OF THE SMOKE OUT OF THE CAR. SHE DROVE THE CAR INTO HER BACK YARD AND STARTED SCREAMING FOR HELP SINCE THE DRIVERS SIDE DOOR WOULD NOT OPEN. HER HUSBAND RAN TO THE BACK YARD AND WAS ABLE TO OPEN THE PASSENGER SIDE DOOR AND SHE HAD TO CLIMB OVER THE GEAR SHIFT AND THE EMERGENCY BRAKE TO GET OUT OF THE CAR. SHE WAS ON OXYGEN AT THE TIME. HER HUSBAND GOT A WATER HOSE AND PUT OUT THE FIRE. THE INVESTIGATION LED TO THE FIRE STARTING IN A ELECTRICAL ACTUATOR KIA NUMBER ACT " R ASSY KMC 9530-3C000. THE DOOR HAD TO BE REPLACED. I NOTIFIED KIA CORP HEADQUARTERS AT 1-877-220-3189 AND SENT PICTURES MY CASE # [XXX]. AS OF THIS DATE 07/24/2014 KIA HAS NOT GOT BACK WITH ME. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Mileage: 62,200

SUBFRAME IS RUSTING OUT AND MY TIRES ARE GETTING ABNORMAL WEAR AND MY FRONT TIRES ARE ANGLED IN. *TR

Mileage: 130,000

MY TIRE HAD STARTED BENDING INWARD AT THE TOP, AND OUTWARD AT THE BOTTOM. MY CAR STARTED GOING OUT OF ALIGNMENT. I TOOK IT TO A SHOP, AND THEY FOUND OUT MY SUB FRAME WAS RUSTED AND WORN OUT. THEY ALSO FOUND OUT THAT THE SUB FRAME HAD BEEN RECALLED IN 2009, BUT APPARENTLY NOT ON MY EXACT VEHICLE. *TR

Mileage: 278,000

FRONT DOOR FAILS TO UNLOCK AFTER MULTIPLE ATTEMPTS. DOOR MUST BE UNLOCKED WITH A KEY, USING THE POWER LOCKS OR MANUALLY FLIPPING THE DOOR LOCK DOESN'T DO IT, AND THE KEY ONLY UNLOCKS IT APPROXIMATELY 1 OUT OF EVERY 20 TRIES. THERE ARE MULTIPLE COMPLAINTS ABOUT THIS ONLINE, SEE FOR INSTANCE: HTTP://WWW.KIA-FORUMS.COM/1G-2G-2001-2006-MAGENTIS-OPTIMA/47179-2004-OPTIMA-DOOR-LOCK-FAULT.HTML. *TR

Mileage: 85,000

WE HAVE HAD ONGOING PROBLEMS WITH A 2002 KIA OPTIMA, INCLUDING TIRE WEAR, BRAKE PROBLEMS, ELECTRICAL ISSUES, EXCESSIVE BATTERY WEAR. THIS WEEK WE WERE NOTIFIED BY OUR AUTO SHOP THAT THERE IS EXCESSIVE RUST ON THE SUBFRAME AND THAT A RECALL EXISTS FOR THIS CONDITION. WHEN I CONTACTED BOTH OUR LOCAL DEALER AND KIA CORPORATE, I WAS TOLD THAT THIS PARTICULAR VIN IS NOT INCLUDED IN THE RECALL, ALTHOUGH THE RECALL CLEARLY STATES THAT IT DOES MEET THE PARAMETERS. UPON FURTHER RESEARCH, IT APPEARS THAT MANY OTHERS HAVE EXPERIENCED THE SAME PROBLEMS AND BEEN GIVEN THE SAME INFORMATION. CURRENTLY, WE ARE LEFT WITH A CAR THAT IS A DANGER TO DRIVE AND ENORMOUS PERSONAL EXPENSE TO RESOLVE. *TR

Mileage: 137,858

WHILE I WAS DRIVING I HAD NOTICED THAT THE CAR WAS PULLING TO THE RIGHT. I HAD NEW TIRES AND AN ALIGNMENT DONE 5-6 WEEKS PRIOR, SO I RETURNED TO THE SHOP AND THEY LOOKED AT EVERYTHING AND THE FRONT END WAS OUT OF ALIGNMENT. THE SHOP LOOKED FURTHER TO SEE WHAT CAUSED THIS AND FOUND THAT THE RIGHT FRONT FRAME AREA WAS RUSTED AND CRACKED. THEY ADVISED ME THAT THE CAR WAS NOT SAVE AND THAT I SHOULD CONTACT KIA. I WAS DRIVING THE CAR HOME AND THE CAR PULLED DRASTICALLY TO RIGHT AND I HEARD A CRUSHING NOISE FROM THE RIGHT TIRE AREA. I PULLED OFF THE ROAD AND SAW THAT THE TIRE WAS NOT POSITIONED PROPERLY. I HAD THE CAR TOWED TO MY RESIDENCE AND AM IN THE PROCESS OF CONTACTING KIA. I WAS LUCKING TO NOT HAVE CAUSED AN ACCIDENT, AFTER READING SOME OF THE OTHER SIMILAR COMPLAINTS IT SHOULD HAVE BEEN A NATIONAL RECALL ON THIS SITUATION. ACCORDING THE RECORDS THAT I HAD CHECKED I AM ONLY THE 2ND OWNER OF THIS VEHICLE. I HOPE THAT KIA MAKES GOOD ON THIS SITUATION. *TR

Mileage: 138,227

CAR WAS MAKING STRANGE NOISE. TOOK TO MECHANIC TO HAVE CHECK. IT WAS DISCOVERED THAT THE SUBFRAME IS COMPLETELY RUSTED THROUGH ON PASSENGER SIDE AT FRAME MOUNTS AND ALMOST RUSTED THROUGH ON DRIVERS SIDE. MECHANIC DETERMINED THAT DUE TO THE SEVERITY OF PROBLEM VEHICLE IS UNSAFE TO DRIVE AND WILL NOT ALLOW BACK ON ROAD UNTIL NECESSARY REPAIRS ARE MADE. I CONTACTED KIA AND WAS TOLD THAT THIS PARTICULAR YEAR VEHICLE WAS IN A RECALL DUE TO THIS PROBLEM. HOWEVER, THIS PARTICULAR VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS ORIGINALLY PURCHASED IN THE STATE OF WEST VA, AS STATED IN THE RECALL. VEHICLE IS STILL PARKED AT MECHANICS GARAGE AND I WOULD GREATLY APPRECIATE COMMUNICATION REGARDING THIS MATTER. I WAS TOLD BY KIA REPRESENTATIVE THAT I WOULD NEED TO CONTACT YOUR ORGANIZATION. *TR

Mileage: 126,513

TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT WHILE DRIVING SHE HEARD AN UNFAMILIAR SOUND COMING FROM THE UNDER CARRIAGE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS CONFIRMED THAT THE SUB FRAME WAS SEVERELY RUSTED WHICH CAUSED IT TO FAIL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE ISSUE. THE FAILURE AND CURRENT MILEAGE WAS NOT AVAILABLE.

MY 2002 KIA OPTIMA, VEERED OF THE SIDE OF THE INTERSTATE DUE TO A FLAT TIRE. THE TIRES HAD BEEN REPLACED THAT MORNING AND WITHIN 130 MILES ON THE HIGHWAY THE RIGHT FRONT TIRE POPPED. AS I TOOK A CLOSER LOOK I NOTICED MY WHEEL WAS SLANTED IN. I THEN HAD IT TOWED TO THE NEAREST REPAIR SHOP WHO INFORMED ME THE ENGINE CRADLE WAS RUSTED AND CORRODED. WHEN I CONTACTED KIA ABOUT THE ISSUE THEY BASICALLY SAID SORRY ABOUT YOUR LUCK. THERE IS A RECALL FOR THIS PROBLEM BUT MY VIN IS NOT INCLUDED. NO ACTION HAS BEEN TAKEN BY KIA IN ANY OF MY ATTEMPTS TO HAVE THEM RESOLVE THIS PROBLEM. I AM, AND HAVE BEEN, STRANDED OUT OF TOWN FOR 3 WEEKS NOW WAITING ON THEM TO MAKE SOME KIND OF DECISION. THEY HAVE OVERLOOKED EVERY WORD I HAVE SAID TO THEM ABOUT THE SALT IN MY LOCATION AND THE CARS PREVIOUS LOCATIONS WHICH CAUSES SUCH CORROSION TO A POORLY MAKE VEHICLE. THE CAR ORIGINATES FROM SOUTHERN CALIFORNIA WHERE SALT IS PRESENTLY IN THE AIR. IT THEN WAS REGISTERED IN OKLAHOMA AND THE TEXAS PANHANDLE, BOTH HAVING HARSH SNOWY WINTERS. THE CAR CLEARLY HAS BEEN EXPOSED TO ENOUGH SALT TO HAVE BEEN INCLUDED IN THE RECALL. THIS IS KIA'S RESPONSIBILITY, YET THEY ARE DOING NOTHING ABOUT IT. WHEN I CRASHED MY CAR INTO THE DITCH ON THE SIDE OF THE HIGHWAY, MY LIFE WAS PUT AT RISK. THERE VERY EASILY COULD HAVE BEEN A CAR TO MY LEFT OR RIGHT OR A POLE IN THAT DITCH. KIA SHOULD HAVE FIXED THIS PROBLEM IN ALL OPTIMA'S PUT OUT DURING THE YEAR OF THE RECALL. IT IS A SERIOUS DANGER TO ANY UNAWARE DRIVER OF A 2001-2004 KIA OPTIMA. LEGAL ACTION NEEDS TO BE TAKEN AGAINST KIA. *TR

Mileage: 140,000

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE DRIVING APPROXIMATELY 45 MPH, THE SUB FRAME SEPARATED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THE SUB FRAME, TIE ROD, FRONT TIRE AND RIM NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND A COMPLAINT WAS FILED. THE MANUFACTURER ALSO STATED THERE WAS A RECALL (NHTSA CAMPAIGN ID NUMBER: 09V183000 COMPONENT: SUSPENSION: FRONT) BUT THE VIN WAS NOT INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

Mileage: 150,000

I HAVE A 2002 KIA OPTIMA THAT THE VIN IS NOT ONE OF THE VEHICLES THAT IS COVERED BY YOUR RECALL NHTSA CAMPAIGN ID NUMBER: 09V183000 WHICH STATES "INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING...". YOU HAVE IT LISTED AS STATES WITH DIFFICULT WINTERS AND THE USE OF ROAD SALT. I LIVE IN LOUISVILLE, KY. NOT ONE OF THE NAMED STATES. BUT. I GUARANTEE YOU THAT THIS SAME CORROSION CAN BE CAUSED BY THE WATER COMING FROM THE AIR CONDITIONER RUNNING DIRECTLY ONTO THESE PARTS. THE BACK SIDE OF SUBFRAME HAS RUST HOLES IN IT. THIS RECALL NEEDS TO BE EXPANDED TO ANY AND ALL KIA OPTIMAS THAT HAVE THE AC WATER RUNNING THERE DUE TO MANUFACTURE DESIGN. I HAVE PICTURES THAT I CAN SEND TO YOU SHOWING THIS CORROSION. I TRIED TO GET IT ALIGNED AT A KIA STORE AND THEY SAID "LOWER CONTROL ARM BRACKET ON PASS SIDE IS RUSTED AND BROKEN. PASS SIDE WHEEL IS PUSHED BACK AND TIRES ON FRONT ARE ANGLED." HOW WAS THE 36,538 VEHICLES DETERMINED ? WAS IT FROM THE STATE THAT THE CAR WAS SOLD IN ? *TR

Mileage: 98,650

MY SON WAS DRIVING OUR 2002 KIA OPTIMA AND WHEEL ASSEMBLY FELL OFF. THE WHOLE FRAME RUSTED FROM INSIDE OUT CAUSING THE LOWER CONTROL ARM TO FALL OFF. *TR

Mileage: 123,353

THIS IS CONCERNING MY 2002 KIA OPTIMA, AND THE SUBFRAME RECALL THAT WAS ISSUED ON THIS CAR. . THE SUB FRAME WAS REPLACED DUE TO CORROSION BUT THE GARAGE HAS DONE SOMETHING WRONG BECAUSE THE GRINDING NOISE THAT IS COMING FROM UNDER THIS CAR IS JUST RIDICULOUS! I TOOK THE CAR BACK TO THE KIA DEALER WHO REMOVED THE RUSTED SUB FRAME AND REPLACED IT WITH THE NEW, TO FIND OUT WHY ITS MAKING THIS HORRID NOISE,OH YES THEY ALSO FORGOT TO PUT A BOLT IN. AND STILL DON'T KNOW WHY THE PART IS GRINDING SO. SO THEN I CALLED THE KIA CORPORATION TO LET THEM KNOW THAT MY CAR IS NOT RIGHT AND SOMETHING IS WRONG. AND THEY DID NOTHING BUT PUT IT ON THE COMPUTER I WAS NOT SATISFIED. NOW I HAVE TO TAKE THIS CAR TO A BODY SHOP AND PAY FOR THIS TO BE REPAIRED OUT OF MY POCKET. I KNOW THERE WAS NO PROBLEM WITH THIS BEFORE AND NO NOISE GOING INTO THE SHOP, I DON'T EXPECT THIS TO BE GOING ON NOW. I HAVE TAKEN THIS TO 2 BODY SHOPS ONE BODY SHOP WONT TOUCH IT BECAUSE IT IS A RECALL, THE OTHER WILL TAKE A LOOK AND SEE, HE THINKS THEY BROKE SOMETHING REMOVING THE SUBFRAME. IN EITHER CASE THE CAR NEEDS FIXING OF A PART THAT WAS SUPPOSED TO BE COVERED UNDER A RECALL! WHAT EVER IS WRONG WAS CAUSE BY THIS SUBFRAME. *TR

Mileage: 67,040

THIS IS CONCERNING MY 2002 KIA OPTIMA, AND THE SUBFRAME RECALL THAT WAS ISSUED ON THIS CAR. . THE SUB FRAME WAS REPLACED DUE TO CORROSION BUT THE GARAGE HAS DONE SOMETHING WRONG BECAUSE THE GRINDING NOISE THAT IS COMING FROM UNDER THIS CAR IS JUST RIDICULOUS! I TOOK THE CAR BACK TO THE KIA DEALER WHO REMOVED THE RUSTED SUB FRAME AND REPLACED IT WITH THE NEW, TO FIND OUT WHY ITS MAKING THIS HORRID NOISE,OH YES THEY ALSO FORGOT TO PUT A BOLT IN. AND STILL DON'T KNOW WHY THE PART IS GRINDING SO. SO THEN I CALLED THE KIA CORPORATION TO LET THEM KNOW THAT MY CAR IS NOT RIGHT AND SOMETHING IS WRONG. AND THEY DID NOTHING BUT PUT IT ON THE COMPUTER I WAS NOT SATISFIED. NOW I HAVE TO TAKE THIS CAR TO A BODY SHOP AND PAY FOR THIS TO BE REPAIRED OUT OF MY POCKET. I KNOW THERE WAS NO PROBLEM WITH THIS BEFORE AND NO NOISE GOING INTO THE SHOP, I DON'T EXPECT THIS TO BE GOING ON NOW. I HAVE TAKEN THIS TO 2 BODY SHOPS ONE BODY SHOP WONT TOUCH IT BECAUSE IT IS A RECALL, THE OTHER WILL TAKE A LOOK AND SEE, HE THINKS THEY BROKE SOMETHING REMOVING THE SUBFRAME. IN EITHER CASE THE CAR NEEDS FIXING OF A PART THAT WAS SUPPOSED TO BE COVERED UNDER A RECALL! WHAT EVER IS WRONG WAS CAUSE BY THIS SUBFRAME. *TR

Mileage: 67,040

THIS IS CONCERNING MY 2002 KIA OPTIMA, AND THE SUBFRAME RECALL THAT WAS ISSUED ON THIS CAR. . THE SUB FRAME WAS REPLACED DUE TO CORROSION BUT THE GARAGE HAS DONE SOMETHING WRONG BECAUSE THE GRINDING NOISE THAT IS COMING FROM UNDER THIS CAR IS JUST RIDICULOUS! I TOOK THE CAR BACK TO THE KIA DEALER WHO REMOVED THE RUSTED SUB FRAME AND REPLACED IT WITH THE NEW, TO FIND OUT WHY ITS MAKING THIS HORRID NOISE,OH YES THEY ALSO FORGOT TO PUT A BOLT IN. AND STILL DON'T KNOW WHY THE PART IS GRINDING SO. SO THEN I CALLED THE KIA CORPORATION TO LET THEM KNOW THAT MY CAR IS NOT RIGHT AND SOMETHING IS WRONG. AND THEY DID NOTHING BUT PUT IT ON THE COMPUTER I WAS NOT SATISFIED. NOW I HAVE TO TAKE THIS CAR TO A BODY SHOP AND PAY FOR THIS TO BE REPAIRED OUT OF MY POCKET. I KNOW THERE WAS NO PROBLEM WITH THIS BEFORE AND NO NOISE GOING INTO THE SHOP, I DON'T EXPECT THIS TO BE GOING ON NOW. I HAVE TAKEN THIS TO 2 BODY SHOPS ONE BODY SHOP WONT TOUCH IT BECAUSE IT IS A RECALL, THE OTHER WILL TAKE A LOOK AND SEE, HE THINKS THEY BROKE SOMETHING REMOVING THE SUBFRAME. IN EITHER CASE THE CAR NEEDS FIXING OF A PART THAT WAS SUPPOSED TO BE COVERED UNDER A RECALL! WHAT EVER IS WRONG WAS CAUSE BY THIS SUBFRAME. *TR

Mileage: 67,040

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT DURING A ROUTINE OIL INSPECTION A MECHANIC DISCOVERED CORROSION ON THE FRAME. AS A CONSEQUENCE THE ENTIRE FRAME COULD COLLAPSE, WHICH INCREASED THE RISK OF SERIOUS INJURY. HE NOTIFIED THE MANUFACTURER AND WAS ADVISED BY A REPRESENTATIVE THAT THE REPAIR WAS A NON-WARRANTY ITEM, THEREFORE THEY WOULD NOT ASSUME RESPONSIBILITY. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 85,304. *LJ UPDATED 05/07/09.*JB

Mileage: 85,304

THERE WAS A SAFETY RECALL ON MY 2002 KIA OPTIMA REGARDING THE SUBFRAME. THE CORROSION UNDER MY CAR IS DEVASTATING. NHTSA NEEDS TO KNOW THAT THIS CORROSION PROBLEM IS EXTENSIVE AND AFFECTS MORE THEN THE SUBFRAME. KIA IS INSISTING THAT I PAY FOR THE DAMAGE THEY WILL CAUSE WHEN THEY HAVE TO REPLACE THE SUBFRAME. THIS IS A SAFETY HAZARD THAT WILL AFFECT THOUSANDS. *TR

THERE WAS A SAFETY RECALL ON MY 2002 KIA OPTIMA REGARDING THE SUBFRAME. THE CORROSION UNDER MY CAR IS DEVASTATING. NHTSA NEEDS TO KNOW THAT THIS CORROSION PROBLEM IS EXTENSIVE AND AFFECTS MORE THEN THE SUBFRAME. KIA IS INSISTING THAT I PAY FOR THE DAMAGE THEY WILL CAUSE WHEN THEY HAVE TO REPLACE THE SUBFRAME. THIS IS A SAFETY HAZARD THAT WILL AFFECT THOUSANDS. *TR

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THE SUBFRAME ON THE PASSENGER SIDE OF HIS VEHICLE WAS VERY RUSTY. THE VEHICLE IS UNABLE TO BE DRIVEN AND THE CONTACT HAS NO CONTROL OF THE STEERING BECAUSE THE A-ARM WAS SEPARATED FROM THE SUBFRAME. THE DEALER ACKNOWLEDGED THE FAILURES, BUT THERE ARE NO RECALLS AVAILABLE. THE FAILURE MILEAGE WAS 91,400. UPDATED 05/19/09 *BF UPDATED 05/20/09. *JB

Mileage: 91,400

TL*THE CONTACT OWNS A 2002 KIA OPTIMA. WHILE PERFORMING A ROUTINE OIL CHANGE, THE MECHANIC DISCOVERED THAT THE CRADLE, OR SUBFRAME, UNDERNEATH THE VEHICLE WAS RUSTING OUT. THE MECHANIC STATED THAT ANY MAJOR BUMP COULD CAUSE THE DRIVETRAIN TO COLLAPSE AND POTENTIALLY CAUSE DANGEROUS DRIVING CONDITIONS. HE ALSO STATED THAT THE ENTIRE FRAME COULD COLLAPSE AND SEPARATE THE ENGINE COMPARTMENT FROM THE VEHICLE. THE MANUFACTURER STATED THAT THE FRAME WOULD NOT BE COVERED UNDER WARRANTY AND THEY COULD NOT ASSIST WITH THE REPAIRS. THE FAILURE AND CURRENT MILEAGES WERE 85,304. UPDATED 05/06/09. *LJ UPDATED 05/07/09.*JB

Mileage: 85,304

2002 KIA OPTIMA SUB FRAME IS ALL RUSTED OUT DEALER SAYS TOTAL SUSPENSION IS ABOUT TO FAIL NEED TO BE REPLACED THIS IS THE ONLY THING ON THE CAR THAT IS RUSTED OUT. *TR

Mileage: 89,000

OUR 2002 KIA OPTIMA EXPERIENCED STEERING PROBLEMS WHICH I THOUGHT COULD BE CORRECTED WITH A BASIC FRONT END ALIGNMENT. REPAIR FACILITY INFORMED US THAT THE VEHICLE COULD NOT BE ALIGNED BECAUSE THE SUB-FRAME HAD RUST DAMAGE. THE SUB-FRAME ON THE PASSENGER SIDE HAD A "GOLF SIZE" HOLE IN IT AND THE WELDING JOINTS WERE COMPLETELY ROTTED THROUGH. THE VEHICLE ONLY HAD 70,000 MILES AND WAS ALWAYS WELL MAINTAINED. OIL CHANGES AND INSPECTIONS WERE PERFORMED AT KIA DEALERSHIPS AND THE DEFECT WAS EITHER NOT DETECTED OR NEVER REPORTED TO US PRIOR TO THE EXPIRATION OF THE WARRANTY. THE DEALER AND KIA MOTORS WERE CONTACTED ABOUT THE ISSUE; KIA DID REPLACE THE SUB-FRAME UNIT (EST COST $1,500) BUT WOULD NOT COVER THE COST FOR LABOR ($655). I BELIEVE A BIGGER PROBLEM EXIST WITH THIS DEFECT AND A RECALL SHOULD BE CONSIDERED TO PREVENT INJURY TO DRIVERS. REVIEWING PREVIOUS COMPLAINTS, THIS SAME DEFECT HAS BEEN REPORTED ON THREE VIN #'S. *TR

Mileage: 70,685

2002 KIA OPTIMA, WE HAVE ONLY HAD THE CAR LESS THAN 2 YEARS AND IT HAS 2 FIST SIZE RUST HOLES IN FRAME ONE EACH SIDE BY A-ARMS, DUE TO THESE DEFECTS TIRES WEARING QUICKLY AND NEEDS AIR CONTINUALLY TO BE PUT IN THEM. HANDLING WORSENING AND MAKING THUMPING NOISE IN FRONT END, CAN NOT DRIVE OVER 35-40 MPH. CALLED KIA AND THEY SAID THEY WOULD NOT DO ANYTHING ABOUT THIS PROBLEM. READ WHERE HYUNDAI AND KIA ARE MADE BY SAME COMPANY AND THIS HAS BEEN A PROBLEM WITH THE 1999 TO 2002 MODELS. FEEL THIS IS THEIR RESPONSIBILITY TO MAKE RIGHT BEFORE SOMETHING HAPPENS AND THERE IS AN ACCIDENT. NEED INFORMATION ON WHO TO CONTACT AND HOW TO GET THIS TAKEN CARE OF. *TR

Mileage: 104,000

ROTTED SUB FRAME ON 2002 KIA OPTIMA. KIA DOES NOT WANT TO CONSIDER THIS THEIR PROBLEM. *TR

Mileage: 80,000

2002 KIA OPTIMA SUB FRAME IS RUSTING OUT. CUSTOMER STATES THAT THE DEALER TOLD HER THERE WAS A SPOT ON THE SUB FRAME WHERE THE CONTROL ARM MOUNTS TO THE ENGINE CRADLE HAD RUSTED OUT AND IT LOOKED AS IF IT HAD BEEN IN AN ACCIDENT, AND WOULD NOT HELP WITH THE REPAIRS. *KB THE MECHANIC CONCLUDED THAT DUE TO THE DESIGN OF THE VEHICLE, THE CONDENSATION FROM THE AIR CONDITION RUNNING DOWN THE FRAME IS WHAT CAUSED THE RUST TO OCCUR. THE SPEED SENSOR FOR THE AUTOMATIC TRANSMISSION WAS REPLACED. *JB