2008 MINI COOPER S Engine And Engine Cooling Problems

TL* THE CONTACT OWNS A 2008 MINI COOPER S. WHILE DRIVING 60 MPH, SMOKE APPEARED FROM THE VEHICLE AND THE SERVICE ENGINE, COOLANT, AND OIL WARNING INDICATORS ILLUMINATED. THE VEHICLE STALLED AND WAS ABLE TO BE RESTARTED AFTER SEVERAL ATTEMPTS. THE CONTACT STATED THAT COOLANT WAS ADDED ON TWO OCCASIONS, BUT THE COOLANT INDICATOR ILLUMINATED ONE WEEK LATER. THE VEHICLE WAS TOWED TO A DEALER WHO DIAGNOSED THAT THE THERMOSTAT, WATER PUMP, AND ENGINE WERE MELTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 12V008000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 57,000.

Mileage: 57,000

DRIVING MY 2008 MINI COOPER S AT 70MPH ON THE HIGHWAY, THE VEHICLE LOST POWER AND DIED. THE TIMING CHAIN TENSIONER FAILED CAUSING THE MOTOR TO BLOW UP AND THE TIMING CHAIN POPPING THROUGH THE VALVE COVER, THE TIMING CHAIN TENSIONER IS UNDER A FACTORY INSPECTION NOTICE, I NEVER RECEIVED A NOTICE TO INFORM ME OF THE PART FAILURE. NOW THE ENGINE NEEDS REPLACED. *TR

Mileage: 65,000

THE CAR STARTED LEAKING SMALL AMOUNTS OF OIL IN THE GARAGE, APPROXIMATELY THE SIZE OF A DIME. WHEN THE CAR WAS PARKED YOU COULD SMELL A SLIGHT OIL BURNING ODOR. THE CAR SAT FOR 3 DAYS, WAS DRIVEN AND SMOKE BEGAN COMING OUT FROM UNDER THE HOOD. THERE WAS NO FIRE. THE RESULT IS THAT THE "TURBO OIL FEED LINE" AND "CRANKCASE TO VALVE COVER HOSE" WERE REPLACED BECAUSE BOTH WERE LEAKING OIL. AT 50700 MI, WE HAD TO REPLACE THE VALVE COVER AND CCV ASSEMBLY. THIS CAR WAS REPAIRED UNDER THE RECALL PE11036 FOR A COOLING FAN ISSUE. CONSIDERING THE LOW MILEAGE ON THIS VEHICLE, IT SEEMS TO ME THAT THERE HAVE BEEN TOO MANY ISSUES WITH IT RELATED TO THE TURBO CHARGER AND OIL SYSTEM. FROM READING OTHER ISSUES ONLINE IT APPEARS THAT THERE ARE DESIGN FLAWS WITH THE SHIELDING OF THESE COMPONENTS FROM HIGH HEAT SOURCES ON THE ENGINE. THESE REPAIRS ARE VERY EXPENSIVE AND ARE NOT RELATED TO POOR OR ABUSIVE DRIVING HABITS. *TR

Mileage: 54,667

MY MINI COOPER S HAS LESS THAN 60000 MILES ON IT WITH PROPER MAINTENANCE AND HAS HAD FAILURE OF THE FRICTION WHEEL (AKA TIMING CHAIN OR TENSIONER SYSTEM). THE FIRST SIGNS OF THE ISSUE ARE A VERY LOUD, RATTLING NOISE DURING ACCELERATION AND AS THE PROBLEM GETS WORSE, IT CONTINUES TO RATTLE DURING IDLING. THE MINI CORPORATION IS VERY AWARE OF THIS PROBLEM AND WHILE THE DEALERSHIP ITSELF WORKED WITH ME TO LOWER THE COST BECAUSE THEY SAY IT HAPPENS FREQUENTLY EVEN WITH PROPER MAINTENANCE ON THE CAR AND WHILE THE VEHICLE IS STILL UNDER WARRANTY, THE CORPORATION WOULDN'T ACKNOWLEDGE OR HELP WITH THE COST TO FIX IT. ALSO, IF THE PROBLEM ISN'T FIXED IMMEDIATELY, IT WILL LEAD TO A BLOWN ENGINE. FURTHERMORE, I HAVE READ THAT SEVERAL MINI OWNERS HAVE REPLACED THE FRICTION WHEEL ONLY TO HAVE THE SAME PROBLEM REAPPEAR NOT LONG AFTERWARDS. THIS IS AN ISSUE OF FAULTY MANUFACTURING AND MINI NEEDS TO STAND UP AND ABSORB THE COST TO FIX IT AND/OR RECALL THE MINIS AFFECTED TO ENSURE IT NO LONGER HAPPENS. *TR

Mileage: 55,000

TIMING BELT AND TENSIONER NEEDS TO BE REPLACED, HAS BROKEN GUIDES AND CAUSES VERY LOUD "DIESEL" SOUNDS. ONLY 50,000 MILES ON THE CAR. OIL LEAK IN OIL LINE GOING TO TURBO. *TR

Mileage: 50,000

I HAVE A 2008 MINI COOPER S THAT HAS A TIMING CHAIN ISSUE THAT SEEMS TO BE A PROBLEM FOR THIS MODEL ,AS I RESEARCHED THIS ISSUE FOUND THAT LOOKS LIKE A PRODUCTION ISSUE WHICH I BELIEVE SHOULD BE CORRECTED BY MINI/BMW. NOT EVERYONE HAS $2000.00 TO HAVE THIS FIXED,I HAVE 28K MILES WHICH I CONSIDER A FARELY NEW CAR STILL NOT FARE FOR US CONSUMER WHO SHELL OUT ALOT OF MONEY FOR A CAR WE BELIEVE TO BE RELIABLE AND IS NOT , PLEASE REVIEW THIS PROBLEM AND HELP US CONSUMERS BE TREATED FAIR WE NEED YOUR HELP TO STOP THESE COMPANY'S FROM TAKING ADVANTAGE OF US UNTIL SOMETHING HORRIBLE HAPPENS. *TR

VEHICLE MAKES A LOUD NOISE FROM THE ENGINE COMPARTMENT AT COLD START, DEALER INFORMED ME IT'S THE TIMING CHAIN AND TENSIONER, TOTAL COST ABOUT $1950.00. DEALER INFORMED ME IT'S A COMMON PROBLEM BUT THERE IS NO RECALL FROM MINI USA. *TR

Mileage: 59,302

ENGINE DEVELOPED A KNOCKING, RATTLING SOUND WHICH GREW LOUDER OVER TIME. THE LOCAL MINI DEALERSHIP DIAGNOSED A TIMING CHAIN GLIDE AND TENSIONER FAILURE. REPLACED THE ENTIRE ASSEMBLY. WAS TOLD MINI REALIZED THE GLIDES WERE INFERIOR AND WAS NOW USING UPGRADED GLIDES IN THE REPLACEMENT KITS. WHEN ASKED IF THIS SHOULDN'T BE A WARRANTY REPLACEMENT SINCE IT COULD LEAD TO TOTAL ENGINE FAILURE, WAS TOLD THIS WAS UP TO MINI-USA, NOT THE DEALER. THIS IS ALSO A SAFETY ISSUE IF THE TIMING CHAIN BREAKS WHILE DRIVING, SEIZING THE ENGINE, AND LEADING TO LOSS OF CONTROL OF THE VEHICLE. *TR

Mileage: 52,000

TENSIONER ALLOWED TIMING CHAIN TO SLAP THE CHAIN GUARD, SUCH THAT PIECES OF THE CHAIN GUARD EVENTUALLY GOT CAUGHT IN THE TIMING CHAIN AND THE CAR WAS OFF TIME AND OFF CAMBER. PIECES OF THE CHAIN GUARD WERE SPREAD THROUGHOUT THE VALVE HOUSING. REPLACED TENSIONER AND WHOLE TIMING CHAIN ASSEMBLY. 2ND TENSIONER LASTED ONLY 3 WEEKS. AM ON MY 3RD TENSIONER AND HOLDING MY BREATH. *TR

Mileage: 58,000

MY 2008 MINI COOPER S (WITH 28,300 MILES) HAS EXPERIENCED DIESEL SOUNDING ENGINE PROBLEMS COMING FROM THE ENGINE. I LOOKED THIS UP ON THE INTERNET TO FIND THIS WAS A TENSIONER OR TIMING BELT ISSUE WITH THE CAR. ALMOST 600 PEOPLE HAVE USED THIS SITE: HTTP://WWW.MINICOOPERSPEED.COM/MINI-COOPER-COLD-START-KNOCKING-NOISE-ISSUE-2007/ TO SHARE THEIR EXPERIENCES ABOUT THIS PROBLEM. THIS IS A FORMAL REQUEST TO PLEASE REQUEST ACTION ON BMW'S PART TO RECTIFY THIS TIMING BELT SITUATION. THE OWNERS OF THESE CARS SHOULD NOT AND CAN NOT BE FORCED TO PAY FOR THIS ENGINE PROBLEM OF SUCH A NEW CAR. A RECALL NEEDS TO BE ISSUED, AND BMW NEEDS TO COME UP WITH A PERMANENT FIX. *TR

Mileage: 28,300

WATER PUMP MELTED - THERMOSTAT HOUSING REPLACED AT 49,492 MILES. MY ENGINE LIGHT LIT UP YELLOW AND BY THE TIME I ARRIVED AT WORK IT WAS RED. I TRIED POURING COOLANT AND IT JUST SPILLED OUT ONTO THE GROUND. I TOOK IT TO MINI TO GET IT SERVICED AND THEY SAID THE HEAT FROM MY ENGINE CAUSED THE THERMOSTAT HOUSING TO MELT AND WAS REPLACED UNDER WARRANTY. THEY REPLACED IT WITH A NEW PUMP BUT NOT WITH THE ONE THAT IS NOW THE FEBRUARY 2012 RECALL THAT MINI IS DOING ON ALL 2007 - 2011 S MODELS FOR (THE ELECTRIC AUXILIARY WATER PUMP THAT COOLS THE TURBOCHARGER HAS AN ELECTRONIC CIRCUIT BOARD THAT CAN MALFUNCTION AND OVERHEAT). SEE NEXT COMPLAINT FROM 01/27/12, AS THE CAUSE OF THE OLD FAULTY WATER PUMP THIS HAS NOW CAUSED MY TURBOCHARGER TO GO OUT AND MINI TRIED TO CHARGE ME $3,700 TO REPLACE IT. BUT I REMINDED THEM THAT MY WATER PUMP WAS PREVIOUSLY DEFECTIVE AND THAT HAS CAUSED THE CURRENT PROBLEM WITH THE TURBOCHARGER AND NOW THEY ARE REPLACING IT UNDER WARRANTY ALONG WITH REPLACING THE RECALLED ELECTRIC AUXILIARY WATER PUMP. *TR

Mileage: 49,492

LOUD KNOCKING NOISE UPON STARTING THE CAR. IT WAS VERY LOUD SO I TOOK IT TO THE DEALER. A METAL PIECE FROM THE HOUSING FOR THE TIMING CHAIN BROKE OFF AND CAUSED DAMAGE THAT COST $2239 TO REPAIR. THE SERVICE REP SEEMED TO KNOW ABOUT THIS PROBLEM. I ASKED THE SERVICE REP FOR MY OLD PARTS WHICH I HAVE KEPT AND UPON INSPECTION THE PARTS LOOKED GOOD (TIMING CHAIN AND TENSIONERS (PLASTIC PARTS). THE FLAW IS IN THE DESIGN, A ONE INCH LITTLE METAL PIECE THAT CANNOT SUPPORT THE VIBRATION OF THE TIMING CHAIN BROKE OFF AND CAUSED ALL THE DAMAGE. I'VE READ MULTIPLE COMPLAINTS ON THIS SITE REGARDING TIMING CHAIN PROBLEMS ON S MODELS, THIS SHOULD BE A RECALL. *TR

Mileage: 57,803

TURBOCHARGER NEEDS TO BE REPLACED AND THE DEALER WANTED TO CHARGE ME $3,700. BUT THE CAUSE OF MY TURBOCHARGER NEEDING TO BE REPLACED WAS THE CAUSE OF MY AUXILIARY WATER PUMP - THERMOSTAT HOUSING GOING OUT IN 04/12/11 WHICH CAUSED THE TURBOCHARGER TO OVERHEAT AND BECOME DAMAGED. I REMINDED THE DEALER ABOUT THE WATER PUMP BEING REPLACED SO THEY CONTACTED MINI USA AND IT TOOK THEM 2 WEEKS FOR THE DEALER AND MINI USA TO COVER THE REPLACING OF THE TURBOCHARGER UNDER WARRANTY. EVEN THOUGH THEY REPLACED THE WATER PUMP BACK IN APRIL 2011, THE CURRENT FEB 2012 RECALL FOR THE AUXILIARY WATER PUMP IS BEING REPLACED CONCURRENTLY WITH THE TURBOCHARGER. THESE ARE THE 3 COMPLAINTS ON MY CAR IN LESS THAN A YEAR: 04/12/11 - WATER PUMP REPLACED UNDER WARRANTY. 10/20/11 TIMING CHAIN REPLACED AND COST ME $2,239. AND NOW 01/27/12 THEY WANTED TO CHARGE ME ANOTHER $3,700 FOR THE TURBOCHARGER. WHO PAYS ALMOST $6,000 IN REPAIRS ON A CAR THAT IS 3 YEARS OLD? *TR

Mileage: 61,838

TIMING CHAIN COVER BROKE APART AND SPREAD THROUGHOUT THE ENGINE. I FEEL THIS IS A DEFECT. MINI & THE COMPANY THAT HANDLES THE EXTENDED WARRANTY IS REFUSING TO COVER. *TR

Mileage: 63,000

WHEN THE CAR IS STARTED COLD IN THE MORNING WITH AN AMBIENT TEMPERATURE OF AROUND 37DEGREES F. THERE IS A RATTLE IN THE ENGINE COMPARTMENT SOMEWHAT SIMILAR TO A DIESEL ENGINE RATTLE BUT LOUDER. COULD BE A TIMING CHAIN PROBLEM THAT WILL DESTROY THE ENGINE EVENTUALLY. BMW NEEDS TO DO SOMETHING ABOUT IT.

Mileage: 23,455

I DROVE LESS THAN A MILE AND SMOKE STARTED COMING OUT OF THE ENGINE. THE TURBOCHARGER WAS LEAKING OIL ONTO THE ENGINE, WHICH ALMOST CAUSED THE CAR TO CATCH ON FIRE. *TR

Mileage: 44,000

THE VEHICLE WAS DRIVEN APPROXIMATELY 1 MILE, THEN STOPPED AT A GAS STATION TO ADD AIR TO A LOW TIRE. WHILE THE CAR WAS IDLING, WHITE SMOKE CAME FROM THE ENGINE, FOLLOWED BY DARK SMOKE. WHEN THE HOOD WAS OPENED, WE SAW A SMALL FLAME COMING FROM INSIDE THE FRONT OF THE ENGINE. WE RAN TO GET A FIRE EXTINGUISHER FROM THE GAS STATION ATTENDANT; BY THE TIME WE RETURNED, FLAMES WERE VISIBLY SHOOTING UP OUT OF THE ENGINE. WE WERE ABLE TO EXTINGUISH THE FIRE WITH A HAND-HELD FIRE EXTINGUISHER. THERE WERE NO INJURIES AND THE FIRE DEPARTMENT WAS NOT CALLED. THE VEHICLE WAS TOWED TO THE NEAREST MINI DEALER. THE SERVICE ATTENDANT DECLARED THAT HE HAD NO EXPERIENCE WITH ANY ENGINE FIRES IN HIS TENURE WITH MINI. AFTER AN INVESTIGATION (PICTURES TAKEN BY SERVICE AND EMAILED TO MINI CORPORATE), THE AUXILIARY WATER PUMP WAS FOUND TO BE THE SOURCE. IT WAS REPLACED, ALONG WITH A NUMBER OF CONNECTORS AND HOSES, AND THE ENGINE WAS CLEANED OF FIRE EXTINGUISHER POWDER. WHEN I ASKED SEVERAL TIMES ABOUT THIS PROBLEM, THE ONLY ANSWER I RECEIVED WAS THAT THIS STAFFER HAD NEVER HEARD OF A CAR FIRE LIKE THIS IN HIS TIME (3 YEARS) AT MINI.

Mileage: 37,136

I BOUGHT CAR NEW IN NOV 2007. CAR WAS USED AS TRANSPORTATION EVERY DAY TO AND FROM WORK (~100 MI TOTAL). CAR WAS WELL CARED FOR, SERVICE WAS PERFORMED AS REQUIRED, ETC. IN SEPT 2008 AFTER SITTING UNDRIVEN FOR 10 DAYS WHILE I WAS AWAY ON VACATION, I DROVE 50 MI TO WORK AND THERE WERE NO SIGNS OF TROUBLE EXCEPT THAT AN INDICATOR FOR A BLOWN HEADLAMP CAME ON WHEN I INITIALLY STARTED UP. WHEN I ARRIVED AT WORK AND PULLED INTO A PARKING SPACE I NOTICED WISPS OF SMOKE COMING FROM THE GRILL AND INTAKE AND SUSPECTED OVERHEATING. I PEERED INTO THE INTAKE AND SAW GLOWING ORANGE, AND SMELLED THE SMOKE AND REALIZED THIS WAS A FIRE NOT AN OVERHEATING. I HAD A COLLEAGUE CALL 911 AND GRABBED A FIRE EXTINGUISHER. WHEN I GOT BACK TO THE CAR SMOKE WAS POURING OUT OF THE HOOD. NOT WANTING TO OPEN THE HOOD I AIMED THE FIRE EXTINGUISHER INTO THE GRILL, INTAKE, AND GAPS BUT IT DIDN'T DO MUCH. AT THAT POINT I GRABBED VALUABLES FROM CAR AND WALKED AWAY. FLAMES BEGAN COMING OUT OF THE HOOD OVER THE WINDSHIELD. CAR WAS COMPLETELY ENGULFED WITHIN 10 MINUTES. THERE WERE NO INJURIES OR PROPERTY DAMAGE EXCEPT FOR THE CAR ITSELF. INSURANCE DECLARED IT A TOTAL LOSS. MINI WAS NOTIFIED. I HAVE PHOTOS OF IN-PROGRESS AND AFTERMATH. HAVING SEEN THE RECENT PUBLICITY ABOUT THE INVESTIGATION INTO THE ENGINE FIRES I THOUGHT I SHOULD LOG MY VERY RELEVANT EXPERIENCE. *TR

Mileage: 28,000

ON AUGUST 15, 2011, I DROVE MY VEHICLE TO WORK AS I DO EVERY MORNING. ON THE WAY, I STOPPED FOR GAS. AFTER FILLING UP THE VEHICLE WOULD NOT START. IT SHOULD ALSO BE NOTED THAT THE ENGINE WAS VERY, VERY HOT AND THE COOLANT OVERFLOW TANK WAS OVERFLOWING. THE CAR WAS TOWED TO THE CLOSEST DEALERSHIP AND, AFTER INVESTIGATING, IT WAS DETERMINED THAT THE ENGINE WAS STARVED OF OIL, HAD SEIZED, AND WOULD NEED TO BE COMPLETELY REPLACED. THIS VEHICLE HAS ALWAYS RECEIVED REGULAR SCHEDULED MAINTENANCE SINCE IT WAS PURCHASED NEW FROM MINI IN 2008. THE LAST SERVICE WAS PERFORMED BY THE DEALERSHIP ON A LEAKING OIL PAN GASKET. FURTHERMORE, THERE HAD BEEN NO WARNING SIGNALS WHATSOEVER THAT THE ENGINE WAS IN DANGER. *TR

Mileage: 57,893

HOUSING FOR THE TIMING CHAIN CAME LOOSE AND CAUSED DAMAGE THAT WILL COST $1800 TO REPAIR. THE SERVICE GUY KNEW EXACTLY WHAT THE PROBLEM WAS. HE SAID HE HAS BEEN SEEING A LOT OF THEM IN THE PAST TWO YEARS AND ITS A 10 HOUR JOB. WHILE I WAS SIGNING FOR THE LOANER, SOMEONE ELSE WAS ON THE PHONE SAYING THEY REPLACED THE TIMING CHAIN ON ANOTHER CAR. THIS APPEARS TO BE A DESIGN FLAW WHERE MINI IS MAKING A TON OF MONEY ON REPAIRS. THE SERVICE GUY ALSO SAID, "IT APPEARS TO BE A PROBLEM WITH THE HOUSING, BECAUSE ONCE WE REPLACE IT THEY NEVER HAVE THE PROBLEM AGAIN. AND I SOME OF THE CARS HAD THIS DONE TWO YEARS AGO." *KB

Mileage: 55,000

TL*THE CONTACT OWNS A 2008 MINI COOPER S. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 55 MPH THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER WHO ADVISED HIM THAT THE TIMING BELT TENSIONERS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. A FEW DAYS LATER HE HEARD A NOISE COMING IN THE ENGINE AFTER THE VEHICLE WAS REPAIRED. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHO ADVISED HIM THAT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 20,000.

Mileage: 20,000

2008 MINI COOPER S - ENGINE FAILURE DUE TO FAULTY VACUUM PUMP. WHILE DRIVING MY WELL MAINTAINED 2008 MINI COOPER S UNDER NORMAL DRIVING CONDITIONS, THE ENGINE ISSUED A LOUD, BRIEF METALLIC NOISE AND STOPPED RUNNING. THE ENGINE WAS STILL TURNING, BUT WAS NOT RUNNING. HAD THE CAR TOWED HOME. UPON INSPECTION OF THE VALVE TRAIN, BY REMOVAL OF VALVE COVER, THE EXHAUST CAM GEAR WAS SHEARED OFF AND SEVERAL VALVES HAD BEEN BENT. THE EXHAUST CAM WOULD NOT TURN. FURTHER RESEARCH INTO THE MATTER INDICATES A FAILED VACUUM PUMP CAUSED THE EXHAUST CAM TO LOCK-UP AND SHEAR OFF THE CAM SPROCKET BOLT. THE PISTONS THEN IMPACTED THE VALVES CAUSING SEVERE INTERNAL ENGINE DAMAGE. THIS CAR ALSO FELL VICTIM TO THE "COLD START" ISSUE AND HAD THE VALVE TRAIN REPLACED AT 60,000 MILES. MINI HAS INDICATED THAT SINCE THE WARRANTY PERIOD HAS EXPIRED, THEY WILL NOT ASSIST IN THE REPAIR. I SUGGEST THIS ISSUE SHOULD RESULT IN A PRODUCT RECALL OF ALL R56 EQUIPPED MINI VEHICLES FOR REPLACEMENT OF THE VACUUM PUMP. THIS ISSUE IS WELL DOCUMENTED ON THE INTERNET, AND BMW IS AWARE OF THE PROBLEM. THIS IS EVIDENCED BY THE PROCEDURE EXECUTED TO REPAIR THE "COLD START" ISSUE INCLUDES A STEP TO REMOVE AND INSPECT THE VACUUM PUMP FOR BINDING. *TR

Mileage: 110,000

I HAVE 2008 MINI COOPER S, I HAVE BEEN HAVING PROBLEMS WITH IT EVEN THE FIRST YEAR I HAD BOUGHT THE CAR. IT WAS STILL UNDER WARRANTY AND THEY WERE ABLE TO FIX THE PROBLEMS. BUT LATELY, THREE YEARS LATER THERE WAS A LOUD RATTLING NOISE IN THE ENGINE. I HAVE BROUGHT IT TO A MECHANIC AND WAS TOLD TO BRING IT TO THE BMW DEALER BECAUSE OF THE TIMING CHAIN DEFECTS THAT MAY LEAD TO ENGINE DAMAGE. THE CAR IS NO LONGER UNDER WARRANTY, AND THE DEALER WILL NOT FIX THE CAR FREE OF CHARGE. *TR

Mileage: 75,564

1. HESITATION DURING ACCELERATION; THIS MAY BE DUE TO CARBON BUILD UP. CAR WILL LURCH AND STUMBLE WHEN TRYING TO ACCELERATE. THIS COULD BE A DANGEROUS PROBLEM WHEN CHANGING LANES OR GETTING UP TO SPEED WHEN MERGING. 2. TIMING CHAIN RATTLE DURING COLD START. CAR SOUNDS LIKE THE TIMING CHAIN IS HITTING METAL WHEN COLD. DEALER CLAIMS THIS IS NORMAL, BUT THE METAL ON METAL NOISE SOUNDS LIKE IT COULD CAUSE EXCESS PLAY TO DEVELOP AND POSSIBLY CAUSE ENGINE FAILURE. *TR

Mileage: 27,000

TIMING CHAIN 2008 MINI COOPER S FAILURE. LOUD KNOCKING NOISE FROM ENGINE. UNDER WARRANTY PARTS REPLACED. *TR

Mileage: 23,000

I HAD A LOUD NOISE UNDER THE HOOD OF MY 2008 MINI COOPER S, FOLLOWED BY THE TIMING BELT BREAKING. I HAD IT FIXED TO THE TUNE OF $2000+. IT WAS NOT COVERED UNDER WARRANTY. I WAS TOLD IT BROKE DUE TO BEING DOWN 1 QT OF OIL. I HAVE HEARD THIS IS A COMMON COMPLAINT. *TR

Mileage: 18,000

2008 MINI COOPER S ENGINE KNOCKING. *TR

Mileage: 25,000

ON 2008 MINI COOPER S, WITH APPROX. 12.5K, COMPLETE FAILURE OF TIMING CHAIN AND COMPONENTS. WAS JUST COVERED INSIDE OF DEALER WARRANTY, BUT EVEN THE DEAL ADMITTED THAT THIS IS A COMMON PROBLEM. ONLINE, OTHER HAVE REPORT THE SAME FAILURE IN LARGE NUMBERS. THIS SHOULD BE A RECALL! *TR

Mileage: 12,500

2008 MINI COOPER S. NO ENGINE MODIFICATION. LOUD KNOCKING NOISE ON START UP AND CONTINUES FOR ABOUT 5 MINS OF DRIVING AND THEN GOES AWAY. MILE IS UNDER 8900 MILES. *TR

Mileage: 8,900

WHEN STARTING THE CAR COLD (FIRST THING IN THE MORNING OR AFTER IT HAS BEEN OFF FOR A LONG TIME), THE ENGINE MAKES A LOUD RATTLING NOISE SORT OF LIKE A TRACTOR NOISE WHEN ACCELERATING. IT GOES AWAY AFTER A COUPLE OF MINUTES OF CONTINUOUS DRIVING, BUT SOMETIMES WHEN TURNING AND ACCELERATING AT THE SAME TIME, IT ALSO MAKES THE SAME NOISE.

Mileage: 29,300

NOTICED A STRANGE SOUND, ALMOST LIKE WHEEL BEARINGS WERE GRINDING. ON NOVEMBER 11, 2010, WHEN STARTING THE VEHICLE, CHECK ENGINE LIGHT CAME ON, AND ENGINE DID NOT SEEM TO HAVE AS MUCH POWER AS IT SHOULD. TOOK TO THE MINI DEALERSHIP AND THEY SAID THE ENGINE LIGHT WAS ON BECAUSE THE TURBO WAS DAMAGED. APPARENTLY THE OIL SUPPLY HOSE TO THE TURBO WAS EITHER BLOCKED OR CUT, AND WAS NOT PROVIDING OIL TO THE TURBO. AS A RESULT OF THE LACK OF OIL, THE BEARINGS IN THE TURBO WERE RUINED. HAD TO REPLACE THE ENTIRE TURBO. AFTER THE TURBO WAS REPLACED WE WERE TOLD THE TIMING CHAIN WAS GOING BAD. WAS TOLD THE TIMING CHAIN, TENSIONERS, AND GUIDES NEEDED TO BE REPLACED. I'VE READ WHERE THE TIMING CHAIN HAS BEEN A CONTINUING PROBLEM WITH MINI COOPERS, AND THAT, IF FIXED, IT WILL GO BAD AGAIN AND COULD CAUSE A SEVERE ENGINE PROBLEM, RESULTING IN FAILURE. I ALSO WONDER IF THE TIMING CHAIN IS ALREADY DAMAGED ENOUGH TO CAUSE THE OIL SUPPLY HOSE TO THE TURBO TO BE DAMAGED.

Mileage: 59,000

TL*THE CONTACT OWNS A 2008 MINI COOPER S. THE CONTACT HEARD AN EXTREMELY LOUD KNOCKING SOUND WHENEVER HE STARTED THE VEHICLE. THE KNOCKING NOISE WAS NOT PRESENT WHILE THE VEHICLE WAS DRIVEN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE TIMING BELT AND OTHER COMPONENTS WERE REPLACED AT THE HIS EXPENSE. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE VIN WAS UNAVAILABLE WHEN THE COMPLAINT WAS FILED. THE CURRENT MILEAGE WAS APPROXIMATELY 40,000. THE FAILURE MILEAGE WAS APPROXIMATELY 35,000.

Mileage: 35,000

2008 MINI COOPER S. THE VEHICLE HAD A COMPLETE ELECTRICAL AND ENGINE FAILURE WITH NO NOTICE. WHILE DRIVING ON INTERSTATE 287 IN NJ WITH ABSOLUTELY NO NOTICE THE CAR LOST TOTAL POWER. EVERY WARNING LIGHT ILLUMINATED ON THE DASH, ALL GAUGES DROPPED TO ZERO, NO POWER WHATSOEVER FROM THE ENGINE, NO WAY TO OPEN WINDOWS OR DOOR LOCKS AS THEIR WAS A COMPLETE AND TOTAL ELECTRICAL AND MECHANICAL FAILURE OF THIS VEHICLE - THERE WAS ABSOLUTELY NO NOTICE. ONE MOMENT THE VEHICLE WAS OPERATING NORMALLY AND THE NEXT I HAD COMPLETE AND TOTAL MECHANICAL, ENGINE AND ELECTRICAL FAILURE RENDERING THE CAR DISABLED AND WITHOUT POWER IN THE MIDDLE LANE OF INTERSTATE 287 SOUTH IN MORRISTOWN NJ. VEHICLE BROUGHT TO MINI DEALER; VEHICLE THERE FOR ALMOST 2 WEEKS-SUPPOSEDLY "FIXED". THE SAME PROBLEM HAPPENED A SECOND TIME WITHIN 100 MILES OF THAT FIRST SERVICE. VEHICLE BROUGHT TO MINI DEALER AGAIN. HAPPENED A THIRD TIME FOR THE SERVICE TECHNICIAN WHILE HE DROVE THE CAR HOME FROM PRINCETON TO PA. VEHICLE WAS AT MINI FOR ANOTHER 2 AND ONE HALF WEEKS. NOW THEY SAY IT IS FIXED AND I DO NOT FEEL CONFIDENT THEY ARE CORRECT. THIS PROBLEM IS WITHOUT WARNING AND LEAVES THE VEHICLE PERMANENTLY DISABLED IN A TOTAL AND COMPLETE WAY THAT CAN LEAD TO SERIOUS INJURY OR DEATH FOR THE OCCUPANTS. MINI CUSTOMER SERVICE WAS ABHORRENT. THEY WOULD NOT RETURN CALLS AND STALLED TIME AND AGAIN WHEN ASKED TO REPURCHASE THIS VEHICLE WHICH IS CLEARLY UNSAFE. THEY WILL DO NOTHING. THE NHTSA MUST INVESTIGATE. THE ONLY PART THEY TELL ME IS WRONG IS THE FOOTWELL MODULE BUT WILL BE NO MORE SPECIFIC. MINI MUST BE HELD ACCOUNTABLE FOR THIS DEFECT AND FAILURE; THIS IS OF VERY SERIOUS NATURE. AGAIN, THE CAR COMPLETELY FAILS-EVERYTHING-ENGINE, ELECTRICAL, ALL POWER YOU CAN NOT OPEN DOOR LOCKS, WINDOWS OR THE REAR HATCH. THE ENGINE LOSSES ALL POWER. PLEASE INVESTIGATE. *TR

Mileage: 24,552

LEAVING FROM WORK AROUND 5:00 PM (CAR HAD BEEN IN THE PARKING LOT SINCE 7:20 AM), I DROVE FOR A MILE OR LESS WHEN AT A RED LIGHT THE CAR BY MY SIDE TOLD ME ABOUT SMOKE COMING FROM THE UNDER THE HOOD. I DROVE TO THE CLOSET PARKING LOT, OPENED THE HOOD (THERE WAS A LOT OF SMOKE) AND I COULD SEE 2 WIRES RED HOT. I WENT TO TRY TO GET A FIRE EXTINGUISHER AND LUCKILY AND AMBULANCE ON DUTY (COULD NOT HELP ME BECAUSE HE HAD A PATIENT) GAVE ME A SMALL BOTTLE OF WATER. WHEN I RETURNED TO THE CAR WITH THE WATER THERE WERE FLAMES ABOUT 10" TALL ON A SMALL AREA, ALREADY TOUCHING THE PIPES THE COME OUT OF THE TURBO (PIPES THAT BRING AIR INTO TURBO AND OUT TO THE INTERCOOLER) AND WITH THE 500ML BOTTLE OF WATER I WAS ABLE TO PUT IT OFF. DALER (MINI OF STERLING) REPAIRED THE VEHICLE FOR FREE (CAR IS UNDER WARRANTY). DEALER FOUND THAT THE AUXILIARY WATER PUMP SHORTED, AND THIS MUST HAVE CAUSE THE WIRES TO OVERHEAT. DEALER REPLACED AUXILIARY WATER PUMP AND WIRES AND PARTS THAT BURNED. I SPOKE WITH THE DEALER AND THEN WITH MINI USA, BOTH REFUSED TO CHANGE ENGINEERING TO PREVENT A FUTURE FIRE IN CASE AUXILIARY WATER PUMP HAS A SHORT-CIRCUIT AGAIN. *TR UPDATED 1/27/2012 *LN *TR

Mileage: 28,268

MY 2008 MINI COOPER S, WHEN COLD, OFTEN STARTS UP WITH A TREMENDOUS AMOUNT OF RATTLING FROM THE ENGINE. SO MUCH SO THAT IT SOUNDS LIKE A DIESEL (BUT ITS NOT A DIESEL MOTOR). NUMEROUS ONLINE FORUMS HAVE DOCUMENTED THIS PROBLEM, INCLUDING SOME COMPLETE ENGINE FAILURES. IT IS A VERY EXPENSIVE PROBLEM TO FIX AND I WOULD LIKE MINI TO ISSUE A RECALL TO PERMANENTLY FIX THE PROBLEM AND TO HAVE AN UNLIMITED WARRANTY ON THIS SPECIFIC PROBLEM. THE DEALERSHIP HAS BEEN "UNABLE TO DUPLICATE" THIS SOUND AND THEREFORE REFUSES TO PROVIDE THE FIX FOR IT. *TR

Mileage: 25,000

MY 2008 MINI COOPER S, WHEN COLD, OFTEN STARTS UP WITH A TREMENDOUS AMOUNT OF RATTLING FROM THE ENGINE. SO MUCH SO THAT IT SOUNDS LIKE A DIESEL (BUT ITS NOT A DIESEL MOTOR). NUMEROUS ONLINE FORUMS HAVE DOCUMENTED THIS PROBLEM, INCLUDING SOME COMPLETE ENGINE FAILURES. IT IS A VERY EXPENSIVE PROBLEM TO FIX AND I WOULD LIKE MINI TO ISSUE A RECALL TO PERMANENTLY FIX THE PROBLEM AND TO HAVE AN UNLIMITED WARRANTY ON THIS SPECIFIC PROBLEM. *TR

Mileage: 600

NOISE IN ENGINE AFTER COLD START. ENGINE WAS REPLACED BY MINI OF PEABODY MA AFTER A INTERNAL ENGINE FAILURE. THIS IS A 2008 COOPER S JCW AND THE ENGINE HAS BEEN NOISY SINCE IT WAS REPLACED. NOISE GOES AWAY AFTER IT WARMS UP. DEALER TELLS ME NOTHING IS WRONG. ORIGINAL ENGINE FAILED AT 8,000 MILES AND SO DID THE TRANSMISSION AND HAD TO BE REPLACED AS WELL. NOW AT 17,000 MILES TRANSMISSION OK BUT ENGINE SOUNDS LIKE IT IS KNOCKING AT START UP. *TR

Mileage: 8,500

2008 MINI COOPER S SPONTANEOUS ENGINE FIRE 10/02. I HAD JUST RETURNED HOME FROM WORK AND I HAD DRIVEN THE CAR FOR ABOUT 45MINS AND THEN 10MINS AFTER SHUTTING THE CAR DOWN A FIRE HAD STARTED IN THE ENGINE COMPARTMENT. *TR

Mileage: 38,000

MY 2008 MINI COOPER S HAS A TERRIBLE RATTLING NOISE OCCASIONALLY DURING STARTUP. THE PROBLEM CAN BE REPRODUCED 100% OF THE TIME UNDER THE FOLLOWING CONDITIONS: - START CAR FOR SHORT PERIOD OF TIME (BACK OUT OF GARAGE / WASH CAR) - RESTART CAR FOR SHORT PERIOD OF TIME (MOVE INTO GARAGE) - LEAVE CAR FOR 8 OR MORE HOURS - RESTART AND DRIVE AWAY. FOR THE FIRST 2 MINUTES THERE'S A TERRIBLE RATTLING SOUND. *TR

Mileage: 100

VERY NOISY DRIVE TRAIN UPON INITIAL START-UP; MORE SIGNIFICANT WHEN ENGINE IS COLD. NOISE ABATES AS ENGINE WARMS. *TR

Mileage: 1,600

ENGINE COMPARTMENT OF 08 MINI COOPER S GETS SO HOT IT HAS MELT THE HOOD SCOOP. MY HOOD SCOOPING IS BOWING DOWN AND THE CAR HAS 2700 MILES ON IT. I SUGGEST A RECALL AND A HEAT SHIELD TO RESOLVE THIS ISSUE. TOO MANY COMPLAINTS ON THE FORUMS. *TR

ENGINE COMPARTMENT OF 08 MINI COOPER S GETS SO HOT IT HAS MELT THE HOOD SCOOP. MY HOOD SCOOPING IS BOWING DOWN AND THE CAR HAS 2700 MILES ON IT. I SUGGEST A RECALL AND A HEAT SHIELD TO RESOLVE THIS ISSUE. TOO MANY COMPLAINTS ON THE FORUMS. *TR

WE PURCHASED A 2008 MINI COOPER FOR MY DAUGHTER. LAST NIGHT WHILE SHE WAS PUTTING THINGS IN THE TRUNK, HER LEG GLANCED THE TAILPIPE AND SHE RECEIVED A PRETTY SIGNIFICANT BURN. ON LOOKING AT CARS IN A PARKING LOT, I SEE THAT THE MINI COOPER'S TAIL PIPES ARE VERY EXPOSED AND NOT EVEN SLANTED BACK...I SEE THIS AS A HUGE DANGER. *TR PIC RECEIVED 10/0708 *BF ADD PICTURE *121108 CW UPDATED 12/11/08

I BORROWED MY FRIEND'S MINI COOPER S FOR THE WEEK TO TEST DRIVE IT. AS I WAS UNLOADING CARGO FROM THE TRUNK, MY LEG WAS BURNED WHEN IT TOUCHED THE EXHAUST TIP. YESTERDAY, I READ ABOUT AN INVESTIGATION INTO THE SAME PROBLEM ON EDMUNDS.COM. *TR

Mileage: 19,342