Recall 11V108000

ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

Report Date
20110223
Component
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
Affected Vehicles
25 models

Defect Description

SUZUKI IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 MOTORCYCLES MANUFACTURED FROM JULY 2007 THROUGH SEPTEMBER 2009, EQUIPPED WITH REGULATOR/RECTIFIER ASSEMBLIES, SUZUKI PART NUMBERS 32800-41F11, 32800-15H10, 32800-05H11, 32800-41G10, 32800-15H00, 32800-18H00, 32800-05G10, 32800-10G10, 32800-05H20, OR 32800-06G01. SOME REGULATOR/RECTIFIER ASSEMBLIES WERE PRODUCED WITH INSUFFICIENT ADHESION BETWEEN THE POWER MODULE (CIRCUIT BOARD) AND THE RECTIFIER CASE THAT CONTAINS A HEAT SINK TO DISSIPATE HEAT. DUE TO INSUFFICIENT ADHESION, HEAT GENERATED ON THE POWER MODULE CIRCUIT BOARD CAN CAUSE THE CIRCUIT BOARD TO DEFORM, AND LIFT OF THE CASE.

Safety Consequence

THIS CONDITION CAUSES EXCESSIVE HEAT ON THE CIRCUIT BOARD AND UNCONTROLLED ELECTRIC CURRENT OUTPUT, WHICH CAN RESULT IN INSUFFICIENT CHARGING CURRENT BEING PROVIDED TO THE MOTORCYCLE BATTERY. THIS CAN CAUSE DISCHARGE OF THE BATTERY AND CAN LEAD TO ENGINE STALLING AND/OR A NO-START CONDITION. ENGINE STALLING WHILE RIDING CAN INCREASE THE RISK OF A CRASH.

Remedy

SUZUKI WILL NOTIFY OWNERS AND SUZUKI DISTRIBUTORS WILL REPLACE THE REGULATOR/RECTIFIER WITH AN IMPROVED PART FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 2, 2011. OWNERS MAY CONTACT SUZUKI AT 1-714-572-1490.

Affected Vehicles

Year Make Model
2008 SUZUKI AN400
2008 SUZUKI DL1000
2008 SUZUKI GSF1250S
2008 SUZUKI GSX-R600
2008 SUZUKI GSX-R750
2008 SUZUKI GSX1300BK
2008 SUZUKI GSX1300R
2008 SUZUKI GSX650F
2008 SUZUKI VL800
2008 SUZUKI VLR1800
2009 SUZUKI AN400
2009 SUZUKI DL1000
2009 SUZUKI GSF1250S
2009 SUZUKI GSX-R600
2009 SUZUKI GSX-R750
2009 SUZUKI GSX1300R
2009 SUZUKI GSX650F
2009 SUZUKI SFV650
2009 SUZUKI VL800
2009 SUZUKI VLR1800
2009 SUZUKI VZ1500
2010 SUZUKI GSX1300R
2010 SUZUKI SFV650
2010 SUZUKI VL800
2010 SUZUKI VZ1500

Check your vehicle: Visit NHTSA.gov and enter your VIN to see if your specific vehicle is affected.