Recall 25V567000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

Report Date
20250829
Component
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE
Affected Vehicles
8 models

Defect Description

Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

Safety Consequence

A battery module that overheats increases the risk of a fire.

Remedy

MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Affected Vehicles

Year Make Model
2020 MCI J4500E
2021 MCI D45CRTELE
2021 MCI J4500E
2023 MCI D45CRTELE
2023 MCI J4500E
2024 MCI D45CRTE
2024 MCI D45CRTELE
2025 MCI J4500E

Check your vehicle: Visit NHTSA.gov and enter your VIN to see if your specific vehicle is affected.