2004 SUBARU FORESTER Fuel/propulsion System Problems
63 complaints about Fuel/propulsion System
High Severity Issue
This component has been associated with crashes, fires, or deaths.
This Problem Across All Years
All Fuel/propulsion System Complaints (63)
leaking fuel lines under turbo in engine compartment when in cold weather
THERE IS A FUEL LEAK ON THE LOW AND HIGH PRESSURE FUEL RUBBER HOSES, AND THEY CAUSE FUEL ODOR TO ENTER THE CB VIA CLIMATE CONTROL. IT IS A VERY STRONG ODOR, THAT REQUIRES ME TO EITHER DRIVE WITH THE WINDOWS DOWN OR WAIT FOR THE CAR TO CLEAR OUT THE FUEL ODOR OUT OF THE CABIN. MOSTLY OCCURS DURING COLD WEATHER DAYS. ONCE ENGINE WARMS UP, ODOR FADES AWAY. MANY PEOPLE WITH SIMILAR CARS SAY IS A COMMON ISSUE WITH SUBARUS.
Mileage: 140,200
NEOPREEN HOSE TO THE RIGHT SIDE FUEL RAIL STARTED LEAKING. THIS HOSE IS NEAR THE TOP OF THE ENGINE AND THE LEAK CAUSED FUEL TO RUN ALL OVER ENGINE, WHICH WAS THEN DRAWN INTO THE CABIN VIA THE CLIMATE CONTROL SYSTEM. THIS OCCURRED WHILE DRIVING, AND RAW FUEL WAS DRIPPING FROM THE HIGH PRESSURE HOSE ONCE STOPPED.
Mileage: 97,000
CAR WAS SHIFTED FROM DRIVE INTO NEUTRAL FOR OPERATOR TO USE A PARKING LOT GATE MACHINE. THE ENGINE SURGED A LITTLE WHILE IN NEUTRAL BUT SETTLED BACK DOWN. WHEN PARKING GATE OPENED THE OPERATOR SHIFTED INTO DRIVE AND LIGHTLY PRESSED THE GAS PEDAL. THE ENGINE IMMEDIATELY SURGED TO FULL THROTTLE AND RAPIDLY ACCELERATED ACROSS THE DRIVEWAY FOR A FEW SECONDS BEFORE BEING STOPPED BY COLLISION WITH A GRANITE POST. OPERATOR COULD NOT BRAKE HARD ENOUGH TO STOP THE VEHICLE IN TIME. DRIVER INJURED IN CRASH.
Mileage: 57,000
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT AT START UP, THERE WAS AN ABNORMAL FUEL ODOR INSIDE OF THE VEHICLE. AFTER EXITING THE VEHICLE, THE CONTACT BECAME AWARE OF A FUEL LEAK UNDER THE FRONT OF THE VEHICLE. SCHLOSSMANN SUBARU CITY OF MILWAUKEE LOCATED AT 4640 S 27TH ST, MILWAUKEE, WI 53221, (414) 459-3677 WAS CONTACTED BY PHONE AND INFORMED OF THE FAILURE. THE VEHICLE WAS NOT TAKEN TO BE DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS INFORMED OF FAILURE. THE FAILURE MILEAGE WAS 101,000.
Mileage: 101,000
HAVE GAS SMELL WHICH I CANNOT FIND THAT IS ONGOING. I DID HAVE A GAS LINE REPAIR ON A GAS PRESSURE LINE THAT BURST THAT WAS LOCATED BEHIND THE REAR SEAT BUT STILL HAVE AN ONGOING GAS SMELL WHEN I FILL THE GAS TANK. I SEE MANY COMPLAINT REGARDING GAS SMELL FOR THIS YEAR VEHICLE SO I AM ALSO POSTING. I DO NOT SEE A RECALL REGARDING GAS SMELL BUT WITH ALL THE COPLAINTS THERE SHOULD BE ONE. ITS UNKNOWN AS TO WHAT IS THE PROBLEM.
Mileage: 130,650
THE RUBBER INJECTOR LINES RUNNING BELOW THE INTAKE MANIFOLD ON THE TURBOCHARGED (XT) MODEL, INCLUDING MY VEHICLE, ARE WELL KNOWN TO DEVELOP A DANGEROUS LEAK. EITHER THE RUBBER DRIES OUT OR THE FACTORY CLAMPS LOOSEN UP OVER TIME, LEAKING GASOLINE ONTO THE ENGINE BLOCK. THIS IS A VERY DANGEROUS DESIGN FLAW THAT HAS BEEN RECOGNIZED AS AN ISSUE ON THE IMPREZA BUT YOU FORGOT ABOUT FOERESTER OWNERS, SUBARU! SHAME ON YOU.
Mileage: 125,000
DURING COLD WEATHER, WHILE AT A STOP AND IN MOTION, THERE IS A STRONG FUEL SMELL INSIDE THE CABIN. THE SOURCE WAS DETERMINED TO BE THE FUELS LINES AND SPECIFICALLY THE FITTINGS ON THE LINES. DURING COLD WEATHER, EITHER THE FITTINGS OR THE HOSES CONTRACT, CAUSING FUEL TO LEAK IN THE ENGINE BAY, NEAR THE HOT HEADERS AND HOT TURBO.
Mileage: 65,000
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. WHILE ATTEMPTING TO START THE VEHICLE IN COLD WEATHER, THE CONTACT NOTICED AN ABNORMAL FUEL ODOR UNDER THE FRONT PASSENGER SIDE OF THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND THE MANUFACTURER WERE NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.
Mileage: 160,000
ANYTIME THE TEMPERATURE DROPS BELOW 60 DEGREES FAHRENHEIT THERE'S A STRONG SMELL OF GASOLINE INSIDE THE CAB OF THE VEHICLE. WHEN LOOKING UNDER THE HOOD I CAN SEE IT DRIPPING OUT OF SOMETHING UNDERNEATH THE INTAKE MANIFOLD. SEVERE GAS LEAK. NAUSEOUS AND DANGEROUS FUMES.
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT NOTICED AN ODOR OF FUEL AND A LEAK COMING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL LINES NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE HAD NOT BEEN DIAGNOSED BY A DEALER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 123,000.
Mileage: 123,000
MY FORESTER HAS BEGUN TO SMELL LIKE GAS WHEN IT IS TURNED ON WHILE IT IS COLD OUTSIDE. A FUEL LINE IS LEAKING ON THE RIGHT SIDE FUEL RAIL. THE FUEL IS LEAKING RIGHT NEXT TO THE EXHAUST MANIFOLD AND THE TURBO (SEE, REALLY HOT PARTS, SEE ALSO, DANGEROUS). THIS IS A WELL KNOWN ISSUE WITH THE CAR AND IS A SERIOUS SAFETY HAZARD. I DO NOT BELIEVE IT IS RIGHT TO REQUIRE OWNERS TO PAY HUNDREDS TO THOUSANDS OF DOLLARS TO KEEP THEIR CARS FROM BURSTING IN TO FLAMES. PLEASE SEE ALL THE OTHER COMPLAINTS ON THIS SAME ISSUE AND DO SOMETHING TO PROTECT AND REIMBURSE THE OWNERS OF THE VEHICLES FOR THIS SAFETY ISSUE. THANK YOU.
Mileage: 145,000
LEAKING FUEL LINE UNDER MANIFOLD, FUEL SMELL VERY STRONG AND LEAKS INTO ENGINE BAY.
GOT UP TO AND STARTED MY CAR TO GET IT WARMED UP SINCE IT WAS 8 F OUTSIDE. 20 MINUTES LATER WHEN I GOT INTO THE CAR THERE WAS A STRONG SMELL OF GAS. UPON INSPECTION OF THE ENGINE COMPARTMENT I FOUND THAT THERE WAS A FUEL LINE ON THE DRIVERS SIDE DRIPPING GASOLINE ONTO THE ENGINE BLOCK, WHERE IT WAS POOLING. WHILE SEARCHING ONLINE FOR INFO ON THIS, I FOUND THAT THIS IS A COMMON ISSUE WITH EARLY 2000'S SUBARUS, EVEN TO THE EXTENT THAT THEY RECALLED THE WRX MODELS FOR THIS EXACT REASON, BUT MADE NO MENTION OF THEIR OTHER MODELS.
Mileage: 201,000
GAS SMELL COLD WEATHER CAR IDOLING
Mileage: 160,000
JUST LIKE 60 OR SO OTHER 03-05 FORESTER XT OWNERS, I'M EXPERIENCING THE FUEL LEAK FROM THE RUBBER FUEL LINE WHERE IT CLAMPS ON TO THE METAL LINE TO THE FRONT DRIVERS SIDE INJECTOR. JUST LIKE EVERYONE ELSE, THE ISSUE ONLY OCCURRED WHEN TEMPERATURES DROPPED BELOW ABOUT 20F - UNCOINCIDENTALLY, IN MY OPINION, THIS WAS THE FIRST NEW ENGLAND WINTER THIS CAR HAD EVER SEEN. SUBARU HAS ISSUED A RECALL FOR WRX WITH THE SAME EXACT ISSUE INVOLVING THE SAME EXACT HARDWARE. GET ON IT SUBARU, THIS IS COMPLETELY UNACCEPTABLE AND AN EXTREMELY DANGEROUS DESIGN FLAW. YOU'VE ALREADY FESSED UP TO THE ISSUE WITH OTHER VEHICLES USING THE EJ255 NOW DON'T FORGET ABOUT US FOZZY OWNERS.
Mileage: 125,000
CAR HAS A STRONG GAS ODOR IN THE CAB WHEN TEMPERATURE DROPS TO 20 DEGREES AND BELOW. OCCURING ON COLD START AND CONTINUING IN MOTION ON LOCAL AND HIGHWAY DRIVING. AFTER A FEW UNSUCCESSFUL FIXES BY AUTHORIZED SUBARU SERVICE PROBLEM STILL EXISTS FOR THREE YEARS SOA NEEDS TO RECOGNISE THIS GAS LEAK FOR THIS MODEL AND YEAR AS A RECALL AND PERMINENT FIX PLEASE HELP
Mileage: 60,000
THERE IS A RAW GAS SMELL INSIDE THE CAR WHEN PARKED, OR STOPPED WHILE THE CAR IS RUNNING IN COLD WEATHER.
Mileage: 126,000
FUEL LEAK IN LINES ABOVE ENGINE BUT BELOW INTAKE DURING COLDER WEATHER. FUEL FUMES PULLED INTO VEHICLE BY HEATING SYSTEM.
Mileage: 76,000
THERE IS A TERRIBLE GAS SMELL DURING COLD WEATHER FROM SOME LEAK IN THE FUEL LINE. OTHER SUBARU MODELS HAVE BEEN RECALLED FOR THIS SAME PROBLEM, BUT NOT THE FORESTER. THE SMELL IS SO BAD THAT IT HAS GIVEN ME HEADACHES AND NAUSEA. THE SMELL IS PARTICULARLY AWFUL WHEN THE HEAT IS TURNED ON, WHICH IS PROBLEMATIC SINCE ONE WANTS THE HEAT ON WHEN IT'S THAT COLD OUT. SMELL PERSISTS AROUND THE CAR EVEN WHEN IT ISN'T RUNNING AND IS SO BAD I CAN'T PARK IT INSIDE MY ATTACHED GARAGE BECAUSE IT COMES INTO THE HOUSE. SUBARU REALLY NEEDS TO ADDRESS THIS. I HAVE MENTIONED IT TO MY MECHANIC SEVERAL TIMES AND THEY HAVE TRIED TO CORRECT IT BY TIGHTENING FUEL LINE CONNECTIONS, WHICH HAS NOT SOLVED THE ISSUE. THEY TOLD ME ABOUT THE OTHER MODELS BEING RECALLED, AND WHEN I RESEARCHED IT MYSELF I DISCOVERED THAT THERE ARE HUNDREDS (AT LEAST) OF SUBARU FORESTER OWNERS WHO HAVE COMPLAINED ABOUT THE SAME PROBLEM. THIS IS A HEALTH HAZARD. I DON'T THINK ANYONE SHOULD BE BREATHING THESE CONCENTRATED FUMES. SUBARU NEEDS TO DO A RECALL AND REPLACE THESE FAULTY LINES. THIS PROBLEM HAS BEEN ONGOING FOR AT LEAST THE PAST 2 YEARS/WINTERS. MY MOST RECENT VISIT TO THE MECHANIC (TO ADDRESS THE FUEL SMELL AGAIN) WAS DECEMBER 23, 2016.
IN VERY COLD WEATHER, THERE IS A STRONG GASOLINE SMELL INSIDE THE CAR THAT REMAINS AS THE CAR WARMS UP. THIS ONLY OCCURS WHEN TEMPERATURES ARE WELL BELOW FREEZING.
Mileage: 90,000
CAR LEAKS FUEL PROFUSELY FROM FUEL LINE NEAR ENGINE BLOCK WHEN RUNNING DURING COLD WEATHER TEMPERATURES BELOW 20 DEGREES FAHRENHEIT.
FORESTERS HAVE A COMMON PROBLEM OF A VERY COMMON PROBLEM OF THE FUEL LINE LEAKING. THE COLD CAUSES SHRINK TO THE FUEL LINES CAUSING A LEAK INTO THE ENGINE AND FUEL VAPORS TO ENTER THE CABIN. THIS ISSUE OCCURS WHETHER IT'S STATIONARY OR IN MOTION AS WELL AS ALL OTHER CONCEIVABLE STATES THAT THE VEHICLE CAN BE IN. A RECALL WAS ISSUED FOR THE WRX, THE SAME SHOULD OCCUR WITH THE FORESTER. THIS ISSUE OCCURS EVERY WINTER WHEN THE TEMP DROPS BELOW 20 DEGREES.
Mileage: 146,000
STRONG FUEL ODOR HAS BEEN ENTERING THE CABIN DURING STARTUP ON COLD MORNINGS. THIS IS CAUSED BY A FUEL LINE LEAKING ONTO THE ENGINE. THE LEAK CAN BE SEEN BUT IS INACCESSIBLE WITHOUT REMOVING THE INTAKE MANIFOLD. ONCE THE VEHICLE HEATS UP AND THE LINE EXPANDS THE LEAK STOPS. I AM VERY CONCERNED ABOUT THE POTENTIAL FOR A VEHICLE FIRE AND THE DANGER OF INHALING GASOLINE FLAMES. *TR
Mileage: 143,000
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. WHEN THE VEHICLE WAS STARTED, A VERY STRONG FUEL ODOR EMERGED FROM THE ENGINE COMPARTMENT. THE FUEL TANK LEAKED FUEL ONTO THE MANIFOLD. THE FAILURE WAS DIAGNOSED BY AN INDEPENDENT MECHANIC AS A FUEL TANK LEAK. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 149,966.
Mileage: 149,966
FUEL LINES SEEP FUEL ONTO THE TOP OF ENGINE BLOCK AND NEAR TURBO INLET AREA WHEN TEMPERATURES ARE BELOW ~20 DEGREES FAHRENHEIT. THE SEEPAGE OCCURS AT THE CLAMPS BETWEEN THE METAL AND GAS LINES BELOW THE INTAKE MANIFOLD. THESE CLAMPS ARE NOT ACCESSIBLE WITHOUT REMOVAL OF MANY PARTS BY A PROFESSIONAL MECHANIC. GAS FUMES FILL THE CABIN WHEN THIS OCCURS AS WELL. FUMES ARE NOT BAD WHEN MOVING BUT IF STOPPED AT A STOP SIGN OR AFTER STARTING THE VEHICLE THE FUMES ARE VERY STRONG. THIS HAS BEEN A KNOWN ISSUE WITH OTHER MODEL SUBARUS (2002 - 2003 SUBARU IMPREZA & IMPREZA WRX) THAT HAVE A VERY SIMILAR ENGINE CONFIGURATION BUT HAS NEVER BEEN ADDRESSED WITH THE SUBARU FORESTER. THE CONCERNS I HAVE ARE 1) FIRE HAZARD OF GAS POOLING ON TOP OF ENGINE BLOCK NEAR TURBO AND OTHER COMPONENTS 2) FUMES BUILDING UP IN THE PASSENGER CABIN.
Mileage: 89,000
THERE IS A STRONG GASOLINE SMELL INSIDE THE CAR WHEN THE HEAT IS ON AND THE OUTSIDE AIR TEMPERATURE IS AROUND 30F OR COLDER. THE ODOR OCCURS REGARDLESS OF WHETHER THE CAR IS MOVING OR NOT.
Mileage: 107,000
LEAKING GAS UNDER THE INTAKE MANIFOLD WHEN IT IS COLD OUT, 90K MILES ON THE CAR.
Mileage: 90,000
IN COLD WEATHER THERE IS A FUEL SMELL IN THE CABIN. I'M TOLD THIS IS A COMMON SUBARU PROBLEM THAT RESULTS FROM THE METAL FUEL LINE JOINING WITH A RUBBER/PLASTIC HOSE IN THE ENGINE COMPARTMENT. THE METAL AND RUBBER EXPAND/CONTRACT AT DIFFERENT RATES AS THE TEMPERATURE CHANGES RESULTING IN A FUEL LEAK. IT IS MOST NOTICEABLE WHEN STATIONARY IDLING DURING COLD WEATHER.
Mileage: 148,000
APPROX. 90000 MILES - STRONG SMELL OF GASOLINE INSIDE PASSENGER CABIN. LEAKING SEAL AS DESCRIBED BY 1000'S OF OTHER SUBARU OWNERS. WHY NO RECALL OR ADVISORY ON WHAT OWNER'S SHOULD LOOK FOR. BETWEEN GM FIRES, ETC, NOT EXACTLY SURE WHAT YOU ALL NEED TO ISSUE RECALL ORDER/NOTIFICATIONS. SAD.
Mileage: 95,000
DANGEROUS!! I AM THE RECENT PROUD OWNER OF A 2004 SUBARU FORESTER XT. A COUPLE OF DAYS AGO WE GOT OUR FIRST FREEZE. I WALK OUT TO START MY CAR AND IT'S NOT TURNING OVER AND A STRONG FUEL SMELL IS FILLING THE CABIN. I KEEP TRYING THINKING THAT IT MAY TURN OVER. WITH NO LUCK, AND FEARING SOMETHING IS WRONG (OR MAY POSSIBLY BLOW UP), I STOP AND GET OUT. TAKING A CLOSER LOOK HAVING PARKED IT SOME DIRT, I SEE THAT IT IS VISIBLY MOIST UNDER MY CAR. THE GROUND IS SATURATED WITH GAS. LUCKILY IT DIDN'T CONTACT ANY SPARK IN THE ENGINE OR I WASN'T SMOKING, BECAUSE I WOULDN'T BE HERE TODAY TO TELL THIS STORY. IT WAS A TON OF GAS. PLEASE FIX THIS BEFORE SOMEONE DIES OR GETS SERIOUSLY INJURED.
Mileage: 185,000
DURING WINTER MONTHS 2004 FORESTER XT EMITS NOXIOUS FUEL SMELL INTO CABIN. SOURCE IS FROM ENGINE COMPARTMENT IN AREA OF TURBO/EXHAUST MANIFOLD AS DISCOVER FROM PUDDLE ON GARAGE FLOOR DURING WARM UP
Mileage: 120,000
THE FUEL LINES UNDER THE MANIFOLD ON THE PASSENGER SIDE ARE LEAKING FUEL WHEN FIRST STARTING AND IT IS COLD OUTSIDE(BELOW 50F). THE FUMES AND FILLING THE CAB OF THE CAR WHEN THE HEATER IT ON.
Mileage: 150,000
FUEL RAIL HOES CLAMPS/RUBBER LINE IS FAULTY, CAUSING POOLING OF GAS ON THE TOP OF THE ENGINE. MAJOR FIRE HAZARD.
I STARTED THE CAR ON A COLD MORNING AND THE WHOLE VEHICLE SMELLED OF GASOLINE. I'M UNABLE TO DRIVE MY CHILDREN IN THE VEHICLE UNTIL THIS ISSUE IS RESOLVED AS I FEAR THEY MAY BE INHALING FUMES OR MAY SUFFER A HORRIBLE FIERY DEATH I RISK MY OWN LIFE BACK AND FORTH TO WORK AND NOTICE THE SMELL STARTS TO GO AWAY AFTER THE CAR WARMS UP EITHER THAT OR I'M JUST USED TO IT. MY 02 WRX HAD THE SAME ISSUE AND IT WAS RECALLED. WHY HAVEN'T THE XT ISSUES BEEN RECALLED? HADDAD SUBARU IN PITTSFIELD MA TIGHTENED UP WHAT THEY COULD REACH BUT THE ISSUE LIES BENEATH THE INTAKE.
Mileage: 126,400
MY CAR HAS A STRONG GAS ODOR SMELL COMING FROM THE AIR VENTS AND FROM THE OUTSIDE OF THE CAR WHILE I'M DRIVING OR EVEN WHILE THE CAR IS WARMING UP AND NOT MOVING. THIS HAS BEEN HAPPENING SINCE LAST YEAR AND I JUST RECENTLY FOUND OUT ANOTHER FRIEND OF MINE WITH THE SAME TYPE OF CAR TOLD ME TO REPORT IT TO THE NHTSA WEBSITE. *TR
Mileage: 150,000
IN COLD WEATHER (BELOW 30 DEGREES), FUEL LINES LEAK UNDER THE INTAKE MANIFOLD, CAUSING A SEVERE FUEL SMELL IN THE CABIN, MOST LIKELY ALSO A FIRE HAZARD. DEALER CLAIMS NOT A RECALL ISSUE. UPON RESEARCH A LARGE MAJORITY OF SUBARUS IN MODEL RANGE HAVE THE ISSUE, WITH NO FIX IN SIGHT. *TR
Mileage: 55,000
THERE IS A VERY STRONG AND DISTINCT SMELL OF RAW FUEL COMING FROM THE ENGINE COMPARTMENT WHEN THE WEATHER IS BELOW FREEZING (20F OR BELOW). THE SMELL COMES THROUGH THE AIR VENTS INTO THE PASSENGER COMPARTMENT AND IS STRONG ENOUGH TO CAUSE A HEADACHE FOR THE PASSENGERS IN THE CAR. THE SMELL IS WORST WHEN THE CAR IS STOPPED AFTER A DRIVE. IT SEEMS THAT THIS IS A KNOWN PROBLEM WITH SUBARU WRX 2002 & 2003 CARS AND SUBARU HAS ISSUED A RECALL FOR THEM. THIS ALSO SEEMS TO BE A COMMON ENOUGH PROBLEM FOR SUBARU FORRESTER CARS FROM THE SAME TIMEFRAME. ON THE WEBSITE HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2004/SUBARU/FORESTER, ALMOST 50% OF THE COMPLAINTS OUT OF 154 COMPLAINTS IS ABOUT THIS FUEL LEAK ISSUE. THIS SEEMS TO BE A WELL KNOWN PROBLEM ACCORDING TO DEALERS AND OTHER SUBARU FORRESTER OWNERS AS WELL (HTTP://WWW.SUBARUFORESTER.ORG/VBULLETIN/F87/SMELL-GAS-COLD-STARTS-41319/). IT HAS ALSO BEEN DOCUMENTED BY OTHER OWNERS AT NHTSA: HTTPS://SITES.GOOGLE.COM/SITE/20042005FORESTERXTFUELLEAKS/ SUBARU OF AMERICA SEEMS TO HAVE IMPLICITLY ACKNOWLEDGED THE SYSTEMIC PROBLEM AS THEY HAVE BEEN REIMBURSING SOME OWNERS (BUT NOT ALL) FOR THEIR SERVICE COSTS WHICH CAN BE IN THE RANGE FOR $800 (HTTP://WWW.SUBARUFORESTER.ORG/VBULLETIN/F88/FIXING-LEAKING-FUEL-GAS-LINE-86782/). HOWEVER, SUBARU HAS NOT RECALLED THESE CARS AND IS EXPECTING OWNERS TO FIX THE PROBLEMS WHICH MAY MAY CAUSE HEALTH ISSUES AND GIVEN FUEL LEAKING ON HOT ENGINE PARTS, MAY LEAD TO AN ENGINE FIRE IF NOT FIXED. *JS
Mileage: 105,800
STRONG ODOR OF GAS WHEN OUTSIDE TEMPERATURE DROPS. *TR
Mileage: 129,000
NOTICED A STRONG FUEL SMELL AFTER LETTING THE CAR WARM UP ON A COLD MORNING, ODOR WENT AWAY AFTER 15-20 MINUTES. FUEL SMELL HAS GOTTEN STRONGER, AND IS NOW CONSTANT EVEN WHEN OPERATING UNDER HIGHWAY SPEEDS. THIS IS EXACTLY THE SAME AS MANY OTHER FORESTER OWNERS HAVE COMPLAINED ABOUT. ISSUES IT WITH THE FUEL LINE GOING TO THE INJECTORS ON THE PASSENGER SIDE OF THE MOTOR. IS EXACTLY THE SAME ISSUE AND PARTS THAT SUBARU USES ON THE WRX WHICH WAS RECALLED FOR THIS EXACT ISSUE. *TR
Mileage: 115,000
TO WHOM IT MAY CONCERN, HELLO, I AM THE OWNER OF A 2004 FORESTER XT WHICH I LOVE. I'VE OWNED THE CAR FOR ALMOST A YEAR AND ITS BEEN NOTHING BUT RELIABLE UP TO THIS POINT. THE WEATHER OUTSIDE IS FRIGHTFUL, AND WITH THAT COMES A COMMON PROBLEM FOR MANY SUBARU OWNERS. DURING THE COLD SNAPS, SAY BELOW 20F, THERE IS STRONG FUEL SMELLS WHICH FILLS THE CABIN. IT ONLY HAPPENS DURING START-UP, AND LASTS ABOUT 15 MINS BEFORE THE CAR WARMS UP. FROM SEARCHING MANY FORUMS AND INTERNET THREADS IT SEEMS THIS PROBLEM HAS BEEN OCCURRING SINCE EARLY 2001. THERE WAS A RECALL NOTICE (WVK-21)FOR THE 2002 -2003 WRX'S WHICH HAD A SAME PROBLEM I AM EXPERIENCING NOW. UNFORTUNATELY A RECALL WAS NEVER ISSUED FOR LATER MODEL SUBARUS WHICH SUFFER THE SAME PROBLEM. THE PROBLEM IS FUEL LEAKING FROM 5 MAIN FUEL LINES GOING INTO THE INTAKE MANIFOLD. IT SEEMS THAT WHEN IT IS COLD OUTSIDE, THE LINES ARE SHRINKING AND IS ALLOWING FUEL TO SPEW OUT EVERYWHERE. JUST FROM SEARCHING FOR 3 DAYS I'VE SEEN 125 CASES OF THIS HAPPENING TO OTHER OWNERS. WILL YOU PLEASE PUT OUT A BULLETIN BEFORE SOMEONE DIES FROM THERE CAR EXPLODING BECAUSE OF EXTRA FUEL LEAKING OUT OF THE FUEL HOSES. PLEASE I BEG OF YOU, PLEASE ISSUE A RECALL!!! *TR
Mileage: 130,000
FUEL SMELL IN CABIN WITH BLOWER SET ON OUTSIDE AIR. THE CAUSE WAS A FUEL LEAK IN THE ENGINE BAY UNDER THE INTAKE MANIFOLD. *TR
ON DAYS WITH SUB-FREEZING TEMPERATURES, AFTER STARTING THE VEHICLE, A STRONG SMELL OF GAS IS PRESENT. UPON INSPECTION OF THE ENGINE COMPARTMENT, THERE IS GASOLINE VISIBLY DRIPPING FROM A FUEL LINE BEHIND THE AC COMPRESSOR. THE GASOLINE LANDS ON THE ENGINE BLOCK AND PRODUCES VISIBLE VAPORS AS IT IS SLOWLY BURNED UP BY THE HEAT. UPON DISCUSSING THE PROBLEM WITH A SUBARU REPAIR SHOP, THEY SAID THIS IS QUITE COMMON FOR MY VEHICLE. *TR
Mileage: 120,000
I PURCHASED A USED SUBARU FORESTER XT. THE CAR HAD APPROXIMATELY 180,000 MILES AND WAS PURCHASED MID-WINTER IN DENVER, COLORADO. ON EXTREMELY COLD DAYS I NOTICED A RAW FUEL SMELL. IT WAS AN ALARMINGLY STRONG SMELL! I WAS ALL TOO FAMILIAR WITH THIS ISSUE SINCE I HAD ALSO OWNED A 2002 SUBARU WRX WITH APPROXIMATELY 155,000 WHICH INCIDENTALLY WAS COVERED UNDER A RECALL FOR THIS "KNOWN" ISSUE. INTERESTINGLY ENOUGH THERE WAS NO ISSUE WITH RAW GAS SMELL ON THE DAYS THAT WERE WARMER WITH EITHER VEHICLE. I MADE AN APPOINTMENT AT A SUBARU DEALERSHIP IN LONGMONT, COLORADO WHERE THEY ADVISED ME THAT THE FUEL HOSES WERE LEAKING UNDERNEATH THE MANIFOLD AND THAT THE REPLACEMENT PART WAS NOT AVAILABLE AT THE TIME BECAUSE IT WAS BACK ORDERED APPROXIMATELY 6-8 WEEKS. I HAD A FACTORY TRAINED SUBARU TECHNICIAN THAT OWNS HIS OWN SHOP REPLACE A CERTAIN NUMBER OF THE FUEL DELIVERY HOSES WITH ORIGINAL SUBARU REPLACEMENT PARTS SINCE SAID PART WAS BACK ORDERED. I ALSO REPLACED THE LONG BLOCK (SUBARU) ALONG WITH A HOST OF OTHER ITEMS AT THE SAME TIME SINCE THE MOTOR WAS OUT. PRIOR TO GOING TO THE DEALERSHIP I WAS ABLE TO TEST THE VEHICLE'S INTERNAL ATMOSPHERE WITH A TOOL THAT DETECTS THE ENVIRONMENTS AIR QUALITY. THE ATMOSPHERE WAS ABLE TO TRIP THE TOOL SHOWING THAT THE ATMOSPHERE WAS IN A LOWER EXPLOSIVE LIMIT. IMAGINE MY SURPRISE THAT IT WAS THAT BAD. I DETERMINED THAT THIS ISSUE WARRANTED AN IMMEDIATE FIX WITH SUBARU FACTORY PARTS. AS OF THIS LAST WEEK, NOVEMBER 2014, WHEN DENVER HAD RECORD BREAKING COLD WEATHER I HAVE THE SAME ISSUE AGAIN WITH RAW FUEL SMELL. NOW, ONE COULD CONCLUDE THAT THE FACTORY TRAINED TECHNICIAN MADE AN ERROR REPLACING SAID PARTS BUT I HAVE BEEN DRIVING MY VEHICLE WITHOUT ISSUE FOR NEARLY 9 WARM MONTHS. COINCIDENCE??? I'M BEGINNING TO WONDER. THIS FIX SHOULD HAVE BEEN FIXED UNDER A RECALL AS WAS MY 2002 SUBARU WRX. I CALLED S.O.A WITH NO HELP. *TR
Mileage: 180,000
THE SMELL OF FUEL BECAME OBVIOUS AFTER A 10-15 MINUTE DRIVE. UPON EXAMINATION, THERE WAS FUEL DRIPPING FROM A FUEL LINE. THIS OCCURRED AFTER THE FIRST FREEZE OF THE YEAR, FITTING OTHER DESCRIPTIONS OF THIS ISSUE I FOUND FOR THIS MODEL. *TR
Mileage: 96,000
WARMED UP VEHICLE. TEMP WAS BELOW 31 DEGREES CLOSER TO LOW 20'S. WITHIN TWO MINUTES FUEL SMELL ENTERED VEHICLE. OVER COME BY FUMES... ROLLED DOWN WINDOWS. PROBLEM TOOK AT LEAST 15 MINUTES AT LEAST TO GET RID OF SMELL. VERY WORRIED DUE TO FUEL BEING A HIGHLY COMBUSTIBLE FLUID IN A HOT ENGINE. *TR
Mileage: 149,205
FOR AS LONG AS I CAN REMEMBER, EVERY TIME THE WEATHER GETS BELOW 40 DEGREES OR SO, THE INTERIOR CABIN SMELLS LIKE RAW GASOLINE UPON STARTING THE CAR AND CONTINUING THROUGH SEVERAL MINUTES OF RUN TIME. *TR
Mileage: 190,000
THERE IS A PRONOUNCED, UNMISTAKABLE SMELL OF UNCOMBUSTED GASOLINE EMANATING FROM THE ENGINE COMPARTMENT AS SOON AS THE CAR IS STARTED ON COOL OR COLD MORNINGS. THE FUMES ENTER THE PASSENGER CABIN THROUGH THE VENTILATION SYSTEM. IT IS STRONG ENOUGH TO CAUSE HEADACHES AND REQUIRE LOWERING THE WINDOWS UNTIL IT DISSIPATES MINUTES LATER. THIS IS A WELL KNOWN, WELL DOCUMENTED PROBLEM ON THE INTERNET CAUSED BY DEFECTIVE FUEL LINES UNDER THE INTAKE MANIFOLD. GASOLINE IS LEAKING ONTO HOT ENGINE COMPONENTS. *TR
Mileage: 120,000
UPON START UP IN COLD WEATHER (BELOW FREEZING), THERE IS A STRONG SMELL OF RAW FUEL IN THE CABIN. AT TIMES IT IS UNBEARABLE NECESSITATING ROLLING DOWN THE WINDOWS, EVEN IN SUB-FREEZING TEMPERATURES. IT LOOKS LIKE FUEL IS LEAKING FROM SOMEWHERE IN THE ENGINE BAY. IT HAS HAPPENED REPEATEDLY AND I WORRY THE FUMES ARE DANGEROUS FOR NOT ONLY PASSENGERS' HEALTH, BUT ALSO IN CASE OF AN ACCIDENT. *TR
Mileage: 49,000
STRONG SMELL OF GASOLINE UPON STARTING THE CAR IN VERY COLD WEATHER. INSIDE AND OUTSIDE THE VEHICLE. ONLY HAPPENS WHEN IT IS COLD OUTSIDE. REALLY GIVES ME A HEADACHE AND MAKES ME NERVOUS ABOUT IGNITING. *TR
Mileage: 129,000
I'VE OWNED MY 2004 SUBARU FOR 5 YEARS WITHOUT INCIDENT, BUT AS OF DECEMBER 2013, I'VE EXPERIENCED A STRONG FUEL SMELL BOTH INSIDE AND OUTSIDE OF THE CAR. THE SMELL IS OVERPOWERING WHILE CAR IS PARKED, BUT LESSENS WHILE MOVING. IT BEGAN AFTER THE FIRST BIG DROP IN TEMPERATURE (40 DEGREES TO 10 DEGREES), AND HAS PERSISTED FOR OVER A WEEK NOW. *TR
Mileage: 179,000
DURING THE COLD WEATHER THERE IS AN VERY STRONG GAS SMELL IN THE CAR. I STARTED THE CAR AND LOOKED UNDER THE HOOD AND CAN SEE WHERE GAS IS LEAKING FROM THE FUEL SYSTEM. I BELIEVE IT LEAKS IN THE SAME SPOT THAT MANY OTHER PEOPLE HAVE REPORTED. *TR
Mileage: 70,000
IT WAS SUMMER WHEN I FIRST NOTICE THE SMELL OF FUEL THROUGH MY VENTS AND I WAS DRIVING PASS AN GAS STATION (SHELL) SO I DIDN'T THINK MUCH NOT TILL THE NEXT MORNING AS I WARMED UP THE CAR I SMELLED PURE GASOLINE NEXT TO THE PASSENGER FENDER I THEN POP THE HOOD AND TRACED IT AND I WAS LEAD TO THE TURBO SIDE OF THE ENGINE SEEMS TO BE COMING FROM THE FUEL RAIL AREA UNSURE AS THE ENGINE WARMED UP THE SMELL FADED AWAY BUT NOW IT'S WINTER AND IT'S BAD I CAN SEE A BIG LOST IN FUEL CONSUMPTION FULL TANK DOESN'T LAST A WEEK IT'S DRIVEN TO AND FROM WORK AROUND 4 TO 12 MILES A DAY NEED HELP! *TR
Mileage: 150,000
FOR A PERIOD OF APPROXIMATELY THREE WEEKS IN EARLY JANUARY 2013 MY WIFE, DAUGHTER AND I COULD SMELL WHAT CAN ONLY BE DESCRIBED AS RAW GASOLINE WHEN WE DROVE OUR 2004 SUBARU FORESTER XT. IT WOULD TYPICALLY TAKE LESS THAN 5 MINUTES AFTER WE STARTED THE ENGINE FOR THE SMELL OF GAS TO BECOME VERY STRONG, EVEN OVERWHELMING. ALTHOUGH IT COULD STILL BE SICKENING, THE PROBLEM WOULD IMPROVE SOMEWHAT AFTER WE DROVE THE CAR FOR A FEW MINUTES. AFTER WE CAREFULLY REFUELED THE CAR ON TWO OR THREE OCCASIONS WE CONCLUDED THAT THE ISSUE DEFINITELY HAD NOTHING TO DO WITH SPILLED FUEL OR THE FUEL CAP. WE WERE VERY CONCERNED THAT WHETHER OR NOT THE SITUATION LED TO A FIRE, WE WERE ALL BEING MADE VERY SICK BY THE PROBLEM. WE CONTACTED THE SUBARU DEALER WHERE WE HAVE OUR FORESTER SERVICED AND DROPPED OFF THE CAR FOR THEM TO TROUBLESHOOT. WE WERE QUICKLY CONTACTED AND TOLD THAT THE ISSUE WAS WITH THE FUEL SYSTEM AND THAT BECAUSE THE FUEL LINES RAN UNDER THE TURBOCHARGER THE REPAIR WOULD BE VERY EXPENSIVE (AND IT WAS). AFTER RESEARCHING THE ISSUE IT QUICKLY BECAME APPARENT THAT THIS IS A COMMON PROBLEM WITH NOT ONLY FORESTERS, BUT FOR OTHER SUBARU MODELS AS WELL. BEING THAT THIS IS (BY ANY STANDARD) A COMMON PROBLEM ARISING FROM THE DESIGN OF THE VEHICLE, THAT THERE IS NO OPTION BUT TO REPAIR THESE VEHICLES ON THREAT OF FIRE OR ILLNESS, THAT THE PROBLEM DOES NOT OCCUR DUE TO ANY KIND OF MISUSE OR NEGLECT, THERE SHOULD BE A RECALL MADE FOR ALL SUBARUS THAT EXPERIENCE LEAKING FUEL SYSTEMS (NOT JUST THE WRX). BECAUSE THE REPAIR IS SO EXPENSIVE, AND SO MANY OF THE AFFECTED VEHICLES LACK ANY WARRANTY COVERAGE TO PAY FOR THE REPAIR, I AM CONCERNED THERE ARE MANY OWNERS WHO WILL ATTEMPT THE REPAIR THEMSELVES OR HAVE THE WORK DONE BY TECHNICIANS WHO ARE NOT FAMILIAR WITH THE PROBLEM. IT IS MY SINCERE HOPE THAT A SAFETY RECALL IS MADE AND OWNERS ARE NOTIFIED BEFORE ANYONE IS HARMED. *TR
Mileage: 60,000
NOTICED A STRONG SMELL OF GAS WHILE DRIVING MY 2004 FORESTER XS, CAUSING HEADACHES TO MYSELF AND PASSENGERS. I BROUGHT IT TO MY MECHANIC WHO SAID THAT THERE WAS RAW GAS POOLING ON THE MANIFOLD. HE SAID THAT HE HAS SEEN THIS MANY TIMES BEFORE - LEAKING FUEL LINES DUE TO THE COLD (IT WAS 12 DEGREES WHEN I FIRST NOTICED IT). HE NOTED THAT THIS WAS THE WORST LEAK HE HAS SEEN. LOOKING AT A $700 BILL. I HAVE SINCE READ MANY OTHER COMPLAINTS ON THIS ISSUE. WONDERING WHY THERE HAS NOT BEEN A RECALL FOR THIS OBVIOUS SAFETY ISSUE. *TR
Mileage: 135,471
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT THERE WAS AN OVERPOWERING GASOLINE FUEL SMELL INSIDE AND OUTSIDE OF THE VEHICLE. THE ODOR WOULD BECOME STRONGER WHEN THE CONTACT WAS OPERATING THE VEHICLE AT VARIOUS SPEEDS. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 116,000.
Mileage: 116,000
THIS IS IN A 2004 SUBARU FORESTER XT (TURBO). STRONG SMELL OF UNBURNED FUEL COMING FROM ENGINE COMPARTMENT AND FILLING PASSENGER COMPARTMENT UPON STARTUP. *TR
Mileage: 83,200
THERE WAS A VERY STRONG GASOLINE SMELL INSIDE THE CAR (2004 SUBARU FORESTER XS) THAT HAPPENED IN COLD WEATHER DURING JANUARY 2012. IT HAPPENED AGAIN JUST RECENTLY IN JANUARY 2013. IT WAS SO STRONG IT MADE THE DRIVER AND PASSENGER HAVE A HEADACHE AND BECOME NAUSEOUS. MANY OTHER OWNERS HAVE REPORTED THE VERY SAME THING AND HAVE NOT BEEN SUCCESSFUL IN GETTING SUBARU TO AT LEAST INVESTIGATE. SUBARU HAS ISSUED A RECALL FOR THE WRX MODEL, BUT NOT FOR THE FORESTER. THIS IS A HEALTH AND SAFETY RISK THAT SHOULD BE TAKEN CARE OF BY SUBARU. *TR
Mileage: 118,148
IN COLD TEMPERATURES, THERE IS A STRONG SMELL OF GASOLINE IN THE CABIN AND IN THE ENGINE COMPARTMENT. FUEL LEAKS IN COLD TEMPERATURES IS A RECURRENT PROBLEM WITH THIS MAKE/MODEL/YEAR AS EVIDENCE BY: SIMILAR COMPLAINTS IN SUBARU FORUMS. SIMILAR PROBLEMS IN RELATED MODELS. *TR
Mileage: 190,000
IN COLD TEMPERATURES, THERE IS A STRONG SMELL OF GASOLINE IN THE CABIN AND IN THE ENGINE COMPARTMENT. FUEL IS LEAKING BUT THE DEALER WAS UNABLE TO LOCATE IT WHEN BROUGHT IN ON A WARMER DAY. FUEL LEAKS IN COLD TEMPERATURES IS A RECURRENT PROBLEM WITH THIS MAKE/MODEL/YEAR AS EVIDENCE BY: SIMILAR COMPLAINTS IN SUBARU FORUMS. SIMILAR PROBLEMS IN RELATED MODELS (SUBARU WRX) THIS IS A DANGER TO HEALTH AND SAFETY AND A RECALL SHOULD BE ISSUED. *TR
Mileage: 97,000
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT WHEN THE TEMPERATURE WAS BELOW 30 DEGREES, THERE WAS A STRONG GASOLINE SMELL INSIDE THE VEHICLE. THE CONTACT HAD NOT NOTICED A FUEL LEAK. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 101,000 AND THE CURRENT MILEAGE WAS 125,000
Mileage: 101,000
STRONG FUEL ODOR INSIDE CABIN DEVELOPED WHEN OPERATING ON COLD MORNINGS; FUEL ODOR TYPICALLY WENT AWAY WITHIN 15 MINUTES OF STARTING THE CAR. INSPECTION OF FUEL LINES, FILTER, ETC. REVEALED NO OBVIOUS LEAKS ABOVE THE INTAKE MANIFOLD. DEALER QUOTED APPROXIMATELY $800 TO REMOVE INTAKE MANIFOLD AND INSPECT. I HAVE HAD TWO INDEPENDENT SHOPS ATTEMPT TO FIX THIS ISSUE OVER THE PAST 3 YEARS WITH VARYING DEGREES OF SUCCESS; THE MOST RECENT (2011) REMOVED THE INTAKE MANIFOLD AND REPLACED ALL RUBBER FUEL LINES UNDER THE MANIFOLD, BUT THE PROBLEM HAS RECURRED THIS FALL AND WINTER AND AT INCREASINGLY WARM TEMPERATURES. NOW, THERE IS A VISIBLE AND OBVIOUS LEAK FROM A FUEL LINE JUST AS IT GOES UNDER THE MANIFOLD--INACCESSIBLE WITHOUT REMOVING THE MANIFOLD. CLEARLY, THE PROBLEM IS WITH THE DESIGN OF THE METAL FUEL RAIL TO RUBBER LINE INTERFACE, SINCE THIS IS A COMMON PROBLEM IN FORESTER XTS ACROSS SEVERAL MODEL YEARS. SUBARU OF AMERICA ISSUED A RECALL FOR THIS PROBLEM ON THE WRX, BUT SO FAR HAS NOT ACKNOWLEDGED THE PROBLEM FOR THE FORESTER OR FORESTER XT. THIS IS A COSTLY REPAIR AND A HUGE SAFETY ISSUE: THE LEAKING FUEL DRIPS DIRECTLY ONTO THE ENGINE CYLINDER HEADS AND IN SOME CASES (ON PASSENGER-SIDE FUEL LINE LEAKS) IS IN CLOSE PROXIMITY TO THE TURBOCHARGER--REPRESENTING A SIGNIFICANT RISK OF ENGINE FIRE. THE FUEL FUMES IN THE CABIN ARE ALSO A HEALTH AND SAFETY RISK WHICH SHOULD BE DEALT WITH BY SUBARU. *TR
Mileage: 75,000
TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT HE COULD SMELL GASOLINE INSIDE THE CABIN OF THE VEHICLE WHEN DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED BUT PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 107,000.
Mileage: 107,000