2004 SUBARU OUTBACK Power Train Problems

2004 SUBARU OUTBACK. CONSUMER WRITES IN REGARDS TO UNIVERSAL JOINT FAILURE. CONSUMER ALSO SEEKS REIMBURSEMENT OF REPAIRS. *SMD THE CONSUMER STATED THE FAILURE OF THE UNIVERSAL JOINT CAUSED SIGNIFICANT DAMAGE TO THE TRANSMISSION HOUSING, DRIVELINE, SHIFTER AND UNDERSIDE OF THE VEHICLE, AN INSPECTION REVEALED THE UNIVERSAL JOINT FAILED DUE TO DRY NEEDLE BEARINGS, WHICH CAUSED IT TO SNAP AND BREAK AWAY FROM THE TRANSMISSION.*JB

TL*THE CONTACT OWNS A 2004 SUBURU OUTBACK. THE CONTACT WAS DRIVING 70 MPH WITH THE CRUISE CONTROL ACTIVATED WHEN THE VEHICLE SUDDENLY SHIFTED FROM OVERDRIVE TO FIRST GEAR. THE VEHICLE STALLED. WHEN THE CONTACT DROVE INTO THE EMERGENCY LANE, HE NOTICED THAT THE CV JOINT HAD BROKEN. ONE WEEK AFTER HAVING THE VEHICLE REPAIRED, THE FAILURE OCCURRED AGAIN. THE SECOND TIME THE FAILURE OCCURRED, IT SHEARED 1 INCH OFF OF THE DRIVE SHAFT. SUBURU CONFIRMED THAT THEY ARE FAMILIAR WITH THE FAILURE. SEVERAL MECHANICS HAVE STATED THAT 350 POUNDS OF PRESSURE ON THE DRIVE SHAFT WAS BEING HELD TOGETHER BY A SINGLE O-RING. THE CONTACT DID NOT HAVE THE VIN WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 120,000. UPDATED 04/28/10 UPDATED 05/13/10. *LJ UPDATED 02/17/12 *BF

Mileage: 90,000

THE AUTOMATIC GEAR SHIFT HAD BEEN LOCKED IN PARK, WHICH NEVER HAPPENED PREVIOUSLY. IT EVENTUALLY WAS RELEASED BY PUTTING THE TIP OF A KEY INTO THE AREA OF THE PANEL. ADVISED FOR THIS PROBLEM IN THE DRIVERS MANUAL. AFTER DRIVING THE VEHICLE TWICE MORE , IT WAS PARKED AGAIN. WHEN THE KEY WAS PUT IN THE IGNITION, THERE WAS A WHIRRING SOUND AND WHEN IT STARTED, IT SURGED FORWARD VERY RAPIDLY AND COULD NOT BE STOPPED BY USING THE BRAKES.. THE VEHICLE WAS OUT OF CONTROL. IT WAS OFF THE ROAD AND ROCKS PUNCTURED A TIRE. IT STOPPED. WHEN BROUGHT TO THE SUBARU REPAIR SHOP, THE INSURANCE ADJUSTOR DID NOT ADVISE REPAIR, BECAUSE OF HEAVY DAMAGE TO THE ENGINE, TRANSMISSION ETC. *TR

Mileage: 103,000

BLOWN HEADGASKET AT ONLY 40K. CAR HAS BEEN MAINTAINED ON A REGULAR SCHEDULE WITH EXTRA CARE CAR WHEN NEEDED. TOOK TO DEALER AND COMPLAINED OF SMELL OF COOLANT IN THE INTERIOR OF CAR WHEN DRIVING AND AFTER SHUTTING VEHICLE DOWN OR AT A TRAFFIC LIGHT STOP. TOOK TO DEALER COMPLAINING OF A NOISE COMING FROM THE BOTTOM OF ENGINE. AFTER THE DEALER EXAMINED VEHICLE NOTHING WAS FOUND AS PER REPORT. I TOOK THE CAR FOR BRAKE REPAIR AND THE MECHANIC NOTED A COOLANT LEAK FROM THE LEFT BANK OF THE ENGINE BLOCK. HE STATED THAT HE CAR HAS A BLOWN HEADGASKET ON THE LEFT BANK OF THE CYLINDER BLOCK. THE WARRANTY ON THE POWERTRAIN IS ABOUT TO RUN OUT AND HE ADVISED TO RETURN THE VEHICLE TO THE DEALER FOR THE REPAIR. HE DID STATE THAT THE DEALER WILL ONLY REPAIR THE BANK THAT IS LEAKING AND THE OTHER WOULD NOT BE COVERED AND SHOULD BE DONE AT THE SAME TIME TO PREVENT THE OTHER BANK FROM BLOWING OUT DUE TO A CHANGE IN THE BALANCE OF PRESSURE ON THE BLOCK RESULTING FROM THE REPLACEMENT OF ONLY ONE HEADGASKET. *TR

Mileage: 40,000

I PURCHASED A NEW 2004 SUBARU OUTBACK (MANUAL TRANSMISSION) IN MAY 2004. I HAVE BEEN VERY HAPPY WITH THE VEHICLE, HAVE MAINTAINED IT PER MANUFACTURERS INSTRUCTIONS AND HAVE HAD NO PROBLEMS WITH IT. ON JUNE 30, 2006 I TOOK THE CAR TO MY LOCAL DEALER IN RESPONSE TO A NOTICE STATING THERE WAS A RECALL ON 2004 OUTBACKS FOR AN "ENGINE CONTROL MODULE REPROGRAMMING (REFLASH). SINCE THAT REPROGRAMMING THE RPMS ARE SLUGGISH IN RETURNING TO NORMAL IN BETWEEN SHIFTS AND AT IDLE. IN-BETWEEN SHIFTS, THE RE-ENGAGEMENT OF THE CLUTCH IS WHAT FORCES THE ENGINE RPMS DOWN TO MATCH THE TRANSMISSION REVOLUTIONS (I DO HAVE CONCERNS THIS WILL EVENTUALLY CAUSE ABNORMAL WEAR ON THE CLUTCH PLATE. IT CAN TAKE ANYWHERE FROM 1.5-5 SECONDS FOR THE RPMS TO DROP FROM 3-4,000 RPMS TO 1,000 RPMS; AND LONGER AT HIGHER RPMS. THIS IS DANGEROUS WHEN A SUDDEN DECREASE IN SPEED IS ESSENTIAL FOR SAFETY (THE BRAKES ARE FIGHTING THE ENGINE REVVING EVEN THOUGHT THE ACCELERATOR HAS BEEN RELEASED). MY GAS MILEAGE HAS DECREASED DUE TO OVER-REVVING (I HAVE KEPT A MILEAGE LOG SINCE I PURCHASED THE CAR). ON ONE ROAD TRIP LAST AUGUST, THE RPMS NEVER DROPPED BELOW 1000 AND, IN FACT, FLUCTUATED BETWEEN 1,000 AND 2,000 RPMS AT IDLE! I HAVE TAKEN THE CAR BACK TO THE LOCAL DEALER NUMEROUS TIMES OVER THE LAST 5 MONTHS (AND 7,000+ MILES) TO TRY TO CORRECT THE PROBLEM. A CASE # WAS OPENED WITH SUBARU OF AMERICA AND I HAVE BEEN IN TOUCH WITH THEM SEVERAL TIMES REGARDING THE ISSUE. A "FIELD REP" HAS COLLECTED DATA ON THE VEHICLE AND SENT IT OFF TO THE CORPORATE TECHS. THE LOCAL DEALER HAS DONE EVERYTHING THEY KNOW TO DO AT THIS POINT. I HAVE BEEN TOLD THAT THERE IS NOTHING "WRONG" WITH THE CAR. THIS IS NOT ACCEPTABLE TO ME; IT WAS A GREAT CAR UNTIL THE ECM RE-PROGRAMMING. I CANNOT DRIVE THIS CAR FOR THE REST OF IT'S LIFE IN THIS CONDITION; NOR WOULD I WANT TO SELL IT TO ANOTHER PERSON DUE TO SAFETY CONCERNS. IT IS NOT SAFE. *NM

Mileage: 22,901

DT*: THE CONTACT STATED WHILE THE VEHICLE WAS PARKED WITH THE ENGINE STILL ON, THE TRANSMISSION SLIPPED OUT OF GEAR. THE VEHICLE ROLLED FORWARD AND STRUCK A TREE. BECAUSE THE SEAT BELTS WERE NOT WORN, MINOR FACIAL INJURIES WERE SUSTAINED BY ONE OCCUPANT. THE VEHICLE HAS NOT BEEN INSPECTED BY A MECHANIC. THERE IS A NHTSA RECALL, # 02V282000, REGARDING THE AUTOMATIC TRANSMISSION; HOWEVER, IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.

Mileage: 30,000

DT*: THE CONTACT STATED THE VEHICLE SHIFTED ROUGHLY UPON BOTH ACCELERATION AND DECELERATION. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER THREE TIMES WHO DETERMINED THE ROUGH SHIFTING WAS RELATED TO A BAD TORQUE CONVERTER; HOWEVER THE TORQUE CONVERTER WAS NOT REPLACED. NOW, WHILE STOPPED AT A LIGHT, WITH THE BRAKE PEDAL DEPRESSED, THE VEHICLE LURCHES FORWARD BECAUSE THE TRANSMISSION ENGAGES. THE VEHICLE HAS NOT BEEN RETURNED TO THE DEALER CONCERNING THE FORWARD MOTION.

Mileage: 51,639

EXCESSIVE NOISE FROM THE TRANSFER DUTY SOLENOID AND CLUTCH DAMAGE AT 26K. *JB

Mileage: 25,000

AUTO STARTED RUNNING ROUGH. TRANSMISSION SHIFTING ABRUPTLY. THROTTLE WOULD REMAIN OPEN AFTER FOOT TAKEN OFF ACCELERATOR. CAR WOULD MAINTAIN LAST SPEED BEFORE FOOT OFF ACCELERATOR. THIS WOULD CONTINUE ON LEVEL GROUND AND EVEN UPHILL TO A LARGE EXTENT SPEED WOULD BE MAINTAINED WITH NO INPUT FROM DRIVER. CRUISE CONTROL WAS OFF. NO CODES GENERATED AND NO CHECK ENGING LIGHT. DEALER NOTIFIED. COULD NOT DUPLICATE. THIS OCCURRED ON THREE SEPARATE OCCASIONS BEFORE DEALER REPLACE THROTTLE POSITON SENSOR.*AK

Mileage: 7,700

MY SUBARU, FORESTER XT HAS HAD NUMEROUS PROBLEMS SINCE IT HAD 5000 MILES. THE ENGINE PERFORMANCE IS INCONSISTENT. THE CAR HAS AN INTERMITTENT MISS AT IDLE, CRUISE CONTROL THAT DISENGAGES AT WILL, IS DIFFICULT TO START INTERMITTENTLY; SPITTING AND SPUTTER FOR 30 SECONDS, ACTS AS IF IT WILL STALL OCCASIONALLY WHILE BRAKING, AND THE CLUTCH DOES NOT GRIP THE FLYWHEEL PROPERLY. WHILE PASSING ON 2 LANE ROADS, I HAVE NEARLY HAD NUMEROUS HEAD-ON ACCIDENTS; THE CAR DOES NOT ACCELERATE CONSISTENTLY. THE CRUISE CONTROL DEFECT HAS NEARLY CAUSED MANY OTHER ACCIDENTS IN DISTINCT CONDITIONS: 1. WHILE ASCENDING HILLS, I HAVE NEARLY BEEN REAR-ENDED BY OTHER CARS WHEN MY CAR LOSES SPEED WITHOUT WARNING 2. WHILE DESCENDING HILLS, I HAVE NEARLY LOST CONTROL AS THE CAR ACCELERATES WHILE CRUISE CONTROL HAS DISENGAGED I HAVE PROBLEMS WITH THE CAR WHEN I MUST TAKE OFF HARD, ESPECIALLY WHEN CROSSING A BUSY STREET. WHEN LAUNCHING HARD, THE CLUTCH WILL SLIP EXCESSIVELY. THE CAR WILL NOT ACCELERATE; IT WILL ONLY BURN THE CLUTCH CREATING A LARGE CLOUD OF SMOKE. IT DOES NOT MATTER WHICH GEAR I SWITCH TOO OR HOW MUCH THROTTLE I APPLY; THE CLUTCH WILL NOT GRIP UNTIL IT COOLS DOWN. I HAVE NEARLY BEEN HIT NUMEROUS TIMES BECAUSE OF THIS. I AM EXPERIENCING PROBLEMS WITH THE BRAKE PEDAL. AFTER BRAKING TO A STOP, WHEN THE ENGINE IDLES DOWN, THE BRAKE PEDAL WILL SINK AN ADDITIONAL HALF AN INCH. I HAVE BROUGHT MY CAR TO 2 DIFFERENT DEALERSHIPS, AND INVOLVED SUBARU'S REGIONAL SERVICE MANAGER. ALL EFFORTS TO REPAIR MY CAR HAVE BEEN UNSUCCESSFUL OR IGNORED. THE DEALERSHIPS HAVE ONLY ADJUSTED SWITCHES AND REPLACED AN OXYGEN SENSOR. THE MANUFACTURER HAS NOW CLAIMED THAT THEY WILL NOT ISSUE A REPAIR ORDER, SINCE THE PROBLEMS ARE INTERMITTENT, EVEN THOUGH THE LEAD TECH HAS EXPERIENCED THE PROBLEM, AND THEY CAN'T REPLICATE THE PROBLEMS. I AM STUCK WITH A DEFECTIVE VEHICLE THAT IS GOING TO CAUSE A SERIOUS ACCIDENT, AS I DRIVE 1500 MILES PER WEEK THROUGHOUT A 6 STATE REGION.*AK

Mileage: 5,000