2004 TOYOTA TUNDRA Structure Problems

The contact owns a 2004 Toyota Tundra. The contact stated that after purchasing tires for replacement, the tire technician stated that the subframe was damaged from corrosion to the front frame, the side members, and the rear subframe. The contact was informed that the most severe corrosion was located on the driver's side front subframe behind the wheel well. The subframe was almost fully rusted through. The contact was referred to a welder by the tire shop. The vehicle was not repaired. The manufacturer was informed of the failure and issued a customer complaint report. The failure mileage was approximately 114,000.

Mileage: 114,000

Frame rot on the original frame with a recall

The contact owns a 2004 Toyota Tundra. The contact stated that on several occasions, while driving at undisclosed speeds and then parking the vehicle, the contact observed oil leaking from the vehicle. The contact stated that on another occasion, while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was inspected, and the contact observed corrosion and holes on the frame of the vehicle, and the motor mounts were rusted, causing the engine to run abnormally low. The vehicle was towed to an independent mechanic to be diagnosed, and it was determined that the vehicle was flexing due to the holes throughout the frame of the vehicle. The mechanic was unable to lift the vehicle due to the excessive corrosion. The vehicle was deemed unsafe to drive. The manufacturer was notified of the failure. The failure mileage was approximately 150,000.

Mileage: 150,000

The contact owns a 2004 Toyota Tundra. The contact stated that while the vehicle was parked, the contact became aware that the sub frame underneath the vehicle was rusted. The contact was concerned that the sub frame could collapse. The vehicle was taking to the dealer to be inspected. The contact was informed that the sub frame needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened. The failure mileage was 157,000.

Mileage: 157,000

The warranty work done on the frame of my Tundra that has since failed. The Bracket holding my SwayBar has broken off the frame and, more importantly, the frame has rusted to the point where there is now a hole in it. These are areas where the warranty work occurred.

I took my truck to a garage for simple tire repair. I had a slow leak. In the process of trying to lift my truck, the technician hear 'crumbling sounds'. They stopped the lift immediately. Upon looking at the my chassis frame, the technicians saw major rust damage. One technician used flashlight to tap against the frame and he poked through it. The technician stated that this was not the first time seeing this problem on this truck model style. I contacted a local dealership. The individual I spoke with at the dealership also confirm rusting issues on the frame of my truck style model. I researched this on the internet to find out multiple complaints concerning the premature rusting of these frames due to poor quality steel and inadequate rust prevention coating. I reached out to my vehicle manufacture "care line". They stated they could not help me. My fear is my frame could break while driving and cause a vehicle accident. The worst frame damage is near the front wheels, both sides. The body, engine, transmission and all other safety components are solid and working well. Side Note: My dad owns a 1992 full size pickup truck (different manufacture). The frame is still solid. My truck is 10 years newer and the frame is falling apart due to manufacture using poor quality steel.

2004 Toyota Tundra’s Frame is abnormally rusted. The paint and the mechanical function of the vehicle is pristine however the frame has corroded and rusted egregiously. There was a class action suit a few years back but they failed to notify me of the open recall to replace and even on file there was never any pending notice of such recall for my vehicle although it qualified and I have been the only owner of the vehicle.

Noise in front end. Inspection reveals rust holes on the frame rail near the sway bar bracket. Multiple areas rusted through.

The contact owns a 2004 Toyota Tundra. The contact stated that while the vehicle was in for the State Inspection, he was informed that the sub frame underneath the front driver's side door was severely corroded. The vehicle was taken to an independent mechanic, and it was determined that the sub frame needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the dealer for assistance. The failure mileage was approximately 171,000.

Mileage: 171,000

Informed by Al Serra at 4200 Bay Rd in Saginaw, MI 48603 that there are holes present in the frame that pose a dire safety concern. This is a known issue with this model year, but Toyota says the recall is no longer valid.

Frame is rotting for some reason and I take care of my vehicle. At some point in time it will be very dangerous to drive.

When I was driving, the mount for the brake line dropped and twisted and damaged the steering rod. I drove straight to a mechanic, and he showed me that the frame was rusted out completely, and the truck is not safe to drive.

I have severe frame rot, holes forming in the frame!

Purchased new Toyota Tundra in 2004. Performed rust recall at dealer on 07/22/15. October 2016, brakes failed. Brake line completely rusted. July 26, 2021, Toyota Tundra rejected at state inspection for badly rusted frame. Inspectors were unable to get wheel off to inspect brakes because of rust damage. Took to Toyota dealer on March 9, 2022. They performed airbag recall. Unable to do front suspension lower ball joints recall. Dealer said frame could break when they put it on lift. Dealer said Timeframe to repair frame had expired. Estimate to fix frame over $15,000; Plus would need a lot more parts to go with replacement. Vehicle has approximately 68,500 miles on it.

I inherited my father’s Tundra which now only has 95,000 and almost flawless body. As part of the recall for Tundra frames, I took it to the dealer and they wanted nothing to do with the frame replacement and only put on undercoating. This has made it worse. On my last inspection (May) I was told that this truck frame is failing and I won’t be passing another inspection. I called a different dealer in the area and they said they cannot replace the frame now because of the other dealer’s coating. Would it be possible to have Toyota still replace the frame because it’s a safety issue? There is no reason to scrap the truck seeing as the rest of it is fine. Please advise and thank you for reading this!

I had my truck inspected for the frame recall a few years ago. My current mechanic says the frame should not look as bad as it does for the 125k miles it has on it. They have concerns that using a lift on it will damage the frame. This could make it nearly impossible to remove/change the tires. I look at other trucks from ford/Dodge/GM near the same age and I do not see anything similar on the frames. More of a surface rust then flake. The body and engine look great. Suspect while everything looks good the frame will be unable to perform as designed. I have reached out to Toyota and they want me to contact local dealer. I am concerned as recently a brake line failed and I am not sure if this will cascade into a large repair bill due to rusted components.

The frame on my newly purchased 2004 Toyota Tundra is rotted through. The consumer protections Toyota claims to have taken to correct this, in this instance, the application of water seal to the frame in 2014 has trapped moisture and caused extensive corrosion rendering the vehicle unsafe. I have visited multiple Toyota locations received the same message. Toyota claims no responsibility for this course of events leaving consumers in my position with no recourse and with an unsafe vehicle we cannot use and in my case have spent almost eleven thousand dollars on. Where is the responsibility to consumer safety?

The contact owns a 2004 Toyota Tundra. The contact stated the sub-frame of the vehicle was corroded. The contact also stated that the vehicle was taken to the dealer for the recall repair of NHTSA Campaign Number: 19V741000 (Air Bags) however, the dealer informed the contact that the frame was cracked in the process of completing the recall repair. The manufacturer was notified of the failure but did not provide any assistance. The vehicle was not repaired. The approximate failure mileage was 175,000.

Mileage: 175,000

Brought vehicle in for service and frame is completely rusted through in critical areas where suspension and body mounts are supposed to be mounted. The car is not road worthy and unsafe to drive. I came to understand that there was a recall for these truck frame, however my frame was never replaced. My frame was never treated for rust. This truck has always been maintained and serviced at a Toyota dealership. Now I'm told their is nothing they can do.

The frame of my 2004 Toyota tundra sr5 has a big rutted hole on the bottom of the frame, right under the driver's door side. the hole is about 1.5 ft long and 1 inch with. now I feel unsafe doing anything on the truck since I don't know how big the problem is. these problems Affect brakes, suspension, etc, I see many tundra owners complaining about this problem. I don't know when the previous owner got the truck sprayed at the dealer but it didn't work. I'm very disappointed since it's a nice truck, Toyota should take action on this matter, it is very unsafe for many people on the road. Toyota needs to find a resolution.

I'm the second owner of this 2004 Toyota truck, my father was the first. This truck has been babied since my dad drove it off the lot. Everything is in superior condition except for the frame, it has almost completely rusted off. My dad passed away and this is all I have of his. Back in 2014 , it was sprayed with a rust prevention as part as the Toyota campaign which did nothing besides cover the already existing rust and increase the breakdown of the frame. Google is filled with hundreds of people saying the same thing and I don't understand how Toyota is getting away with this.

2004 Toyota Tundra frame Rusted out should have been changed years ago. Toyota of stamford covered it up says my truck is unsafe to drive. Toyota wont help me please help. Ive tried everything. Little guy like me cant take on Toyota. Toyota will win everytime

The contact owns a 2004 Toyota Tundra. The contact stated that upon taking the vehicle to the dealer for an unknown repair, the contact was informed that the sub-frame underneath the vehicle was severely corroded. The dealer stated that it was too dangerous to go underneath the vehicle to complete the repair. The manufacturer was made aware of the failure but provided no assistance. The approximate failure mileage was 184,000.

Mileage: 184,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT AFTER TAKING THE VEHICLE FOR STATE INSPECTION, HE WAS INFORMED THAT THE UNDERCARRIAGE AND SUBFRAME WAS CORRODED AND THAT THE VEHICLE WAS NOT SAFE TO DRIVE. THE CONTACT DROVE THE VEHICLE TO FOWLER TOYOTA OF TULSA (6868 EAST BROKEN ARROW, FRONTAGE ROAD, TULSA, OK 74145) TO BE INSPECTED. THE MECHANIC CONFIRMED THE EXTREME RUST CONDITION AND STATED THAT THE VEHICLE WAS NOT SAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 156,000.

Mileage: 156,000

MY VEHICLE FRAME HAS TOTALLY ROTTED OUT BY RUST.

Mileage: 130,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT A YEAR GO WHILE DRIVING 25 MPH AND WAS GOING AROUND A CORNER, THE FRONT END OF THE VEHICLE JERKED, THE CONTACT LOST CONTROL AS A RESULT, THE VEHICLE COLLIDED WITH A TREE. THE CONTACT DID NOT SUSTAINED INJURIES AND WAS ABLE TO CONTINUE DRIVING. NO POLICE REPORT WAS FILED. THE CONTACT STATED THAT THE VEHICLE WAS LATER TAKEN TO FOR INSPECTION AT AN INSPECTION STATION. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNABLE TO BE INSPECTED DUE TO A HOLE IN THE FRAME AND WAS CORRODED. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT COVER UNDER THE WARRANTY AND DID NOT ASSIST. THE FAILURE MILEAGE WAS APPROXIMATELY 240,000.

Mileage: 240,000

A WARRANTY ON THE FRAME OF THE TRUCK WAS SATISFIED ON 5/6/2014. THE FRAME WAS RUSTY AT THE TIME. HOWEVER, THE FRAME IS RUSTY AGAIN AND WE NOW HAVE A SAFETY CONCERN.

THE FRAME IS RUSTED TO THE EXTREME THAT PREVIOUS OWNERS HAVE ALREADY HAD IT REPAIRED ON THE DRIVERS SIDE JUST BEHIND THE FRONT AXLE FOR THE SWAY BAR TO MOUNT. I HAVE FOUND THE SAME ISSUE OF RUST THROUGH THE FRAME IS NOW ON THE PASSENGER SIDE AND BOUT TO DO THE SAME THING. I ALSO FIND EXTREME RUST JUST IN FRONT OF THE REAR AXLE. EXTREME RUST HOLDING THE TRANSFER CASE IN THE VEHICLE IS VERY THIN ALSO.

Mileage: 209,000

VEHICLE FAILED ITS YEARLY STATE INSPECTION DUE TO SEVERE RUST MAKING THE FRAME STRUCTURALLY COMPROMISED. THE VEHICLE WAS INSPECTED BY TOYOTA IN 2014 AND TREATED WITH A CORROSION RESISTANT COMPOUND UNDER A LIMITED SERVICE CAMPAIGN. SIX YEARS AFTER THE APPLICATION TOYOTA NOW ADVISES THE FRAME IS STRUCTURALLY COMPROMISED DUE TO SEVERE RUST.

Mileage: 130,600

ORIGINAL OWNERS OF A 2004 TUNDRA DOUBLE CAB 4WD, PURCHASED NEW. WITHIN 3 YEARS, THE WHEELS BEGAN TO CORRODE. REPORT WHEEL CORROSION TO TOYOTA, THEY REPLY NOTHING THEY CAN DO. IN 2007, WITH 25K MILES, TRUCK WAS RECALLED AND HAD BALL JT REPLACED. AT 60K MILES, PARKING BRAKE MECHANISM WAS FROZEN (CORRODED) AT THE REAR WHEELS. AT APPROXIMATELY 90K MILES, FRONT SUSPENSION LEFT SIDE VERTICAL LINK FRACTURED. REPLACED LINK ON BOTH SIDES, AND RIGHT SIDE HAD DETERIORATED AND FAILURE WAS IMMINENT. WHEEL BACKING PLATES ON ALL 4 WHEELS BEGAN CORRODING. REAR BUMPER AND SUPPORT BRACKETS BEGAN TO CORRODE AT 90K MILES. NOVEMBER OF 2014, VEHICLE IS RECALLED FOR INSPECTION OF FRAME. TOYOTA DETERMINES IT DID NOT NEED REPLACING, AND SPRAY SOME TYPE OF COATING ON THE FRAME. IN OCTOBER OF 2019, AT 140K MILES, ONE OF THE TWO FUEL TANK STRAPS FAILS DUE TO CORROSION, FUEL TANK SUSPENDED BY ONE STRAP UNTIL DISCOVERED. JULY OF 2020, DISCOVER REAR AXLE DIFFERENTIAL COVER LEAKING DUE TO SEVERE CORROSION OF THE AXLE METAL. ATTEMPT TO TRADE IN VEHICLE AT TOYOTA IN OCT OF 2020, AND THEY PROVIDE A VALUE LESS THAN BOOK VALUE DUE TO CORROSION, AND STATE THEY ARE TAKING A RISK AS THE VEHICLE MAY NOT PASS INSPECTION. CALL TOYOTA CUSTOMER SERVICE TO ASK FOR ASSISTANCE OR DISCOUNT TO PURCHASE A NEW TRUCK, AS WE HAD NO INTENTION OF SELLING THE TRUCK WE HAVE CARED FOR FOR 16 YRS, WITH ONLY 150K MILES, AND NOW WITH A BAD AXLE MUST BUY ANOTHER TRUCK ASAP IN 2020. THE TRUCK WAS NOT A DAILY DRIVER, WAS NOT DRIVEN FOR A WORK COMMUTE. IT IS AN EXTRA VEHICLE, OUR "NEW" DEPENDABLE VEHICLE FOR FAMILY TRIPS, VACATIONS, COLLEGE, ETC.., AND THE CONDITION AND CARE IS OBVIOUS IN THE PHOTOS. I WOULD NOT EXPECT TOYOTA TO BUY BACK THE VEHICLE, BUT SOME ASSISTANCE COULD BE PROVIDED TO THE OWNERS FORCED TO PURCHASE ANOTHER TRUCK PREMATURELY. OUR TRUCK NEVER TRAILERED OR LAUNCHED A BOAT. RARELY DRIVEN IN SNOW.

YES I HAVE A 2004 TOYOTA TUNDRA CREW CAB TRUCK IS IN GOOD SHAPE BUT RECENTLY FOUND MY FRAME IS RUSTING AWAY I'VE CONTACTED TOYOTA BECAUSE THEY HAD A RECALL BEFORE BUT THEY WILL NOT DO ANYTHING ABOUT IT I'VE READ SOME TOYOTA FORMS AND APPARENTLY THIS IS NOT A RARE CASE THIS IS UNBELIEVABLE THIS IS THE REASON PEOPLE ARE KILLED GOING TO WORK FRAME JUST BRAKES I WANT SOMETHING DONE BEFORE THAT SOMEONE KILLED IS ME

STARTED HEARING CLUNKING NOISE IN TRUCK. MADE APPOINTMENT WITH ASE CERTIFIED MECHANIC AND HE ASKED US TO COME BACK TO THE SHOP. THE STRUCTURE OF THE FRAME THAT HOLDS THE RACK AND PINION STEERING AND ANTI-SWAY BAR MOUNT WAS GONE. BOTH OF THE TOPS OF THE FRAME OF THE CROSS MEMBER THAT GOES UNDER THE ENGINE WAS MISSING. THE FRAME RAIL UNDER THE CAB IS SEPARATING. HE ADVISED THAT THIS CONDITION WAS A MASSIVE SAFETY ISSUE AND THAT I SHOULD CONTACT TOYOTA AND ADVISE THEM. I CALLED A DEALERSHIP IN ZANESVILLE AND THEY ADVISED THEY COULD NOT HELP BECAUSE IT WAS NOT A RECALL AND TOYOTA GAVE ME A CASE NUMBER AND TRANSFERRED ME TO SOMEONE ELSE WHO TOLD ME THEY COULD NOT HELP ME. HE ALSO GOT A SECOND OPINION FROM ANOTHER INDIVIDUAL WHO ALSO SAID THAT THIS IS A SAFETY ISSUE THAT SHOULD BE ADDRESSED BY THE MANUFACTURER. I HAVE MORE PHOTOS AND I NOW KNOW I CAN NOT DRIVE A TRUCK THAT I SPENT $24,000 ON JUNE OF 2019. I AM GLAD I DID NOT WRECK MY VEHICLE AND HURT MY FAMILY OR ANYONE ELSE BECAUSE OF THIS ISSUE. PLEASE HELP ME REPAIR MY TRUCK. WHEN WE PURCHASED THE VEHICLE THE FACTORY UNDERCOATING WAS STILL IN TACT AND THIS WAS NOT VISIBLE UNDERNEATH.

OUR TUNDRA HAD A FRAME RECALL AND IT WAS THE DEALERS DECISION ON WHETHER OR NOT TO REPLACE DRAM OR JUST COVER UP WITH UNDERCOATING. WE DISAGREED WITH THE DECISION TO UNDERCOAT AS THE DEAL WAS SHOWING SIGNS OF EXTENSIVE RUST. NOW, OUR FRAME IS EXTREMELY DANGEROUS TO THE POINT OF FALLING AWAY FROM THE BODY. JUST ABOUT ALL PARTS UNDER THE TRUCK HAVE NOW SUFFERED AS WELL. WE HAVE NEVER HAD THE TRUCK LAUNCH A BOAT, GONE OFF ROAD, OR ANY OTHER DANGEROUS ACTIVITIES. BASICALLY A TRAIN STATION AND DUMP RUN VEHICLE. I AM TERRIBLY DISAPPOINTED WITH TOYOTA AND THEIR POOR HANDLING OF THE SITUATION. BASICALLY THEY TOLD ME THAT I WOULD BE RESPONSIBLE FOR THE SUPER EXPENSIVE FRAME REPLACEMENT; TOO BAD. ENGINE, BODY, AND INTERIOR ARE IN GREAT SHAPE. I NEED HELP AS I 1) CANNOT AFFORD TO PAY FOR THEIR MISTAKE AND 2) CAN'T AFFORD TO REPLACE THIS TRUCK AND IT IS VITAL FOR US. JUST FOUND OUT TODAY THAT THE FRAME IS DISINTEGRATING QUICKLY WHEN WE BROUGHT CAR TO SHOP FOR A STEERING ISSUE WHICH WE NOW FIND OUT WAS CAUSED BY EXCESSIVE RUST. THANK YOU

THE FRAME OF THE VEHICLE IS SEVERELY RUSTED WITH LARGE HOLES PRESENT. THIS VEHICLE IS UNSAFE TO DRIVE AS IT PUTS MYSELF AND OTHERS IN GRAVE DANGER. TOYOTA HAS TO FIX THIS PROBLEM OR DEATHS ARE A POTENTIAL. *TR

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THERE WERE HOLES IN THE SUBFRAME AND BUMPER OF THE VEHICLE CAUSED BY SEVERE RUST. THE CONTACT STATED THAT THE VEHICLE WAS DIAGNOSED BY HER SON; A CERTIFIED MECHANIC. A DEALER WAS NOT CONTACTED OR INFORMED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT SUBJECTED TO A RECALL. A CASE WAS FILED. THE FAILURE MILEAGE WAS APPROXIMATELY 55,729.

Mileage: 55,729

MY VEHICLE HAS MAJOR FRAME DAMAGE. THERE ARE LARGE HOLES NEAR THE FRONT CROSSMEMBERS ON BOTH SIDES. I WAS TOLD BY TOYOTA THAT THE FRAME HAD BEEN SPRAYED SEVERAL YEARS EARLIER. HOWEVER, THE FRAME HAS CONTINUED TO RUST SEVERELY AND THE COATING HAS COMPLETELY FLAKED OFF. THE REPRESENTATIVE I SPOKE TO STATED THAT WAS THE ONLY RESOLUTION, AND THAT NOTHING CAN BE DONE. MY CASE IS NOT THE ONLY ONE. EVEN THE DEALER LOCATED NEAR ME STATES THAT THIS IS A WELL KNOWN ISSUE. SEVERAL YEARS RECEIVED NEW OR REPAIRED FRAMES FOR THE SAME ISSUE. HOW CAN IT BE, THAT THE SAME GENERATION VEHICLE ONE YEAR LATER IS NOT ELIGIBLE? MY CHILD RODE COUNTLESS TIMES IN THAT VEHICLE. WHAT IF SOMETHING HAD HAPPENED? *TR

Mileage: 180,000

ALL MY FRONT SUSPENSION COMPONENTS FAILED. I NOTICED THAT THE FRAME HAD RUSTED THROUGH NEAR THE FRONT WHEEL PASSENGER SIDE AND HAS BUCKLED AND SHIFTED AS A RESULT. MY UPPER AND LOWER BALL JOINTS AND CV AXLE WERE DAMAGED WHILE MY TRUCK WAS IN MOTION TURNING INTO THE SAFEWAY GAS STATION CHESTER MD. FEBRUARY 9 OF THIS YEAR WHEN THE SUSPENSION FAILED TO SUPPORT THE TRUCK. THE PASSENGER SIDE BALL JOINT AND CV AXLE WERE DAMAGED. TIE RODS AND SWAY BAR STABILIZERS WERE ALL WORN AND BROKEN AS WELL.

Mileage: 596,000

TRUCK WAS PURCHASED BRAND NEW. IT WAS BROUGHT TO DEALER FOR RECALL AND THEY DID NOT RESOLVE THE ISSUE. NOW RECALL IS EXPIRED AND VEHICLE IS DANGEROUS TO DRIVE AND FRAME IS RUSTED AND THERE ARE HOLES. ALMOST HAD AN ACCIDENT WHEN I TURNED AND WENT DOWN A HILL AND THE BRAKES DID NOT HOLD. OTHER INCIDENTS HAVE OCCURRED OVER THE YEARS.

Mileage: 116,000

FRAME IS SO RUSTED OUT THAT THE FRONT SUSPENSION HAS NOTHING TO SUPPORT IT. THE TRUCK CAN NO LONGER BE SAFELY DRIVEN. TOYOTA HAD ME TAKE THE TRUCK IN AND HAVE THE FRAME CHECKED FOR RUST IN 2015. AT THAT TIME THEY TOLD THE FRAME WAS GOOD. I CONTACTED THE LOCAL DEALER ON 2/17 THIS YEAR AND THEY COULD NOT HELP ME AND THAT I WOULD HAVE TO CONTACT CORPORATE. I CONTACTED THEM SAME DAY AND WAS TOLD SINCE THEY CHECKED IT ONCE THERE WAS NOTHING ELSE THEY COULD DO FOR ME. HARD TO BELIEVE THE FRAME COULD SO COMPLETELY DETERIORATE IN THAT FIVE YEAR PERIOD. I KNOW I'M NOT THE ONLY ONE HAVING THIS PROBLEM. I HOPE SOMETHING CAN BE DONE TO HELP ALL THESE PEOPLE OUT.

I NOTICED THE VEHICLE FRAME HAS 4 HOLES ON THE FRAME. THE HOLES ARE ON THE PASSENGER SIDE AND DRIVER SIDE NEAR THE EXHAUST MANIFOLDS. THE HOLES ARE APPROXIMATELY 2 TO 3 INCHES IN LENGTH.

Mileage: 142,789

THE FRAME OF THIS TRUCK IS RUSTED SO BAD THAT IT SEEMS LIKE IT COULD BE UNSAFE TO DRIVE. A COUPLE MONTHS AGO, THE SPARE TIRE DROPPED ON THE GROUND DUE TO THE HOOK THAT KEEPS IT PINNED TO THE VEHICLE RUSTED OUT. LUCKILY THIS HAPPENED AFTER I RETURNED TO MY RESIDENCE AND OFF OF THE HIGHWAY WHERE THERE COULD HAVE BEEN A DANGEROUS SITUATION TO OTHER VEHICLES AND THE CITIZENS DRIVING THEM.

Mileage: 190,000

I JUST PURCHASED THIS VEHICLE ON 11/16/2019 AFTER DOING RESEARCH INTO THE FRAME RECALL/LIMITED SAFETY CAMPAIGN THROUGH TOYOTA. I DID NOT FIND ANY RESULTS INTO THE VEHICLES FRAME CORRODING OR BREAKING THEREFORE I PURCHASED THE VEHICLE. I THEN SPOKE WITH TOYOTA ABOUT THE AIRBAG RECALL ON 11/18/2019 AND 11/19/2019 AND ASKED IF THERE IS/WAS A RECALL WITH THE FRAME. THEY STATED YES AND THERE IS NOTHING I CAN DO BECAUSE IT HAS EXPIRED EXCEPT FOR PAYING OUT OF POCKET FOR THE REPLACEMENT. NOW, I NOTICED THE FRAME HAS A LARGE HOLE IN IT DUE TO RUST CORROSION LOCATED BEHIND THE FRONT LEFT WHEEL. I CALLED TOYOTA CORPORATION TWICE (11/18/2019 AND 11/19/2019) AND THEY TOLD ME I HAVE TO PAY OUT OF POCKET FOR THE FIX. I THEN ASKED WHY, AFTER SEARCHING THEIR WEBSITE WITH THE VIN , I WAS UNABLE TO LOCATE THE RECALL/LIMITED SERVICE CAMPAIGN. THE REPRESENTATIVE STATED " I CAN'T ANSWER THAT QUESTION". IF I WERE ABLE TO SEE THAT THE VEHICLE HAD THAT ISSUE I WOULD NOT HAVE PURCHASED IT. NOW THE VEHICLE WILL NOT PASS INSPECTION AND I CANNOT LEGALLY/SAFELY DRIVE THE VEHICLE ON THE ROAD. TOYOTA WILL NOT REPLACE OR FIX THE FRAME AS THEY STATED THAT IT WAS A LIMITED SERVICE CAMPAIGN TO HAVE THE FRAME SPRAYED WITH THE ANTI-CORROSION CHEMICAL AND THAT THE VEHICLE WAS NOT SPRAYED. AGAIN I DID NOT KNOW THIS PRIOR TO PURCHASE BUT NOW I AM STUCK WITH A VEHICLE THAT I JUST PURCHASED AND CANNOT DRIVE IT. TOYOTA HAS NOT OFFERED A REMEDY FOR THE SITUATION I AM IN.

Mileage: 198,720

MY 2004 TOYOTA TUNDRA SR5 4WD CREWCAB IS SHOWING SIGNIFICANT SIGN OF FRAME RUST THAT'S COMPROMISING THE STRUCTURAL INTEGRITY OF THE FRAME AND THUS OPERATIONAL SAFETY OF THE VEHICLE. DESPITE BEING BARELY USED OVER THE YEARS AND AT JUST 144K MILES, IN CERTAIN SECTIONS OF THE FRAME THERE ARE HOLES WHERE THE FRAME HAS RUSTED THROUGH. THE RIDE QUALITY FEELS A BIT WOBBLY, EVEN AFTER EXAMINATION AND RECTIFICATION OF OTHER MECHANICAL ISSUES (SUSPENSION, JOINTS, ETC.) UPON FURTHER RESEARCH, THIS ISSUE SEEMS TO BE PERVASIVE ISSUE AMONG FIRST GENERATION TOYOTA TUNDRAS MADE IN THE US OF THIS PERIOD. THE RESULT IS VERY PREMATURE RUST AND COMPLETE DISINTEGRATION OF THE TRUCK FRAME. THE PRIMARY CAUSE WAS POORLY MADE TRUCK FRAMES FROM A TOYOTA VENDOR THAT ENDED IN A CLASS-ACTION LAWSUIT. TOYOTA HAS OFFERED EXTENDED RECALL TO INSPECT AND REPLACE ALL AFFECTED TRUCK FRAMES AS APPROPRIATE. I SEEK TO BE INCLUDED IN THIS PROGRAM AND PROPER ASSESSMENT BY AN AUTHORIZED TOYOTA DEALER. AS THIS ISSUE AFFECTS BOTH THE RESALE VALUE OF MY VEHICLE AND MORE IMPORTANTLY THE OPERATIONAL SAFETY OF THIS VEHICLE, I REQUEST THAT THE ISSUE BE EXPEDITED BY THE RIGHT AUTHORITIES. THANK YOU!

I HAD RECENTLY PURCHASED A 2004 TUNDRA WITH KNOWING ABOUT THE RECALL FOR FRAME RUST. I BELIEVED TOYOTA HAD COMPLETED THE RECALL AND FIXED THE PROBLEM. NOT LONG AFTER OWNING THE VEHICLE, I NOTICED A SPOT OF RUST BUBBLING THROUGH THE ANTI CORROSION COATING. AFTER FURTHER INSPECTION, THE FRAME IS COMPLETELY CORRODED THROUGH AND CRACKED. THIS VEHICLE WAS MEANT TO USE FOR TRAVEL WITH MY FAMILY IN IT AND NOW IT'S NOT SAFE TO DRIVE AT ALL.

Mileage: 154,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE THE CONTACT WAS INSPECTING THE REAR SUSPENSION OF THE VEHICLE, HE NOTICED THAT THE SUBFRAME, SUSPENSION SUPPORT, AND SPARE TIRE ENCLOSURE WERE EXTREMELY CORRODED. THE CONTACT ALSO STATED THAT THE SPARE TIRE HAD SEPARATED FROM THE VEHICLE. THE CONTACT WAS UNAWARE AS TO WHEN THE SPARE TIRE DETACHED. THE CONTACT STATED THAT THE VEHICLE WAS INSPECTED IN 2015 AT MCCARTHY TOYOTA OF SEDALIA (3110 W BROADWAY BLVD, SEDALIA, MO 65301, (660) 826-5400) PER A MANUFACTURER COMMUNICATIONS REGARDING FRAME RUST. AT THAT TIME, THE VEHICLE DID NOT HAVE EXCESSIVE CORROSION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS INFORMED OF THE FAILURE. THE DEALER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 150,000.

Mileage: 150,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT DETECTED THAT THE PASSENGER SIDE ENGINE COMPARTMENT CONTAINED A HOLE AND HAIRLINE CRACK. ALSO, THE FUEL TANK WAS FALLING APART AND THE CROSSMEMBER WAS RUSTED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO CARBONE TOYOTA OF BENNINGTON (751 N BENNINGTON RD, BENNINGTON, VT 05201, (802) 440-1854) WHERE IT WAS DETERMINED THAT THE FRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED AND DID NOT ASSIST. THE FAILURE MILEAGE WAS 222,877.

Mileage: 222,877

PURCHASED VEHICLE FROM PRIVATE PARTY. PREVIOUS OWNER INFORMED US OF FRAME RECALL PREFORMED ON VEHICLE 3/2014 STATING TOYOTA SPRAYED FRAME WITH RUST INHIBITOR, HE COMPLAINED THAT HE WASN'T SATISFIED WITH THE RESULTS. FRAME IS NOW UNSAFE. REINSPECTED BY TOYOTA 8/2019, FRAME IS UNSAFE BUT THE RECALL HAS ENDED. VEHICLE HAS 133,000 MILES AND IS USELESS. TOYOTA PUT A BANDAID ON THE ISSUE AND CALLED IT FIXED.

Mileage: 133,000

I HAVE A 2004 TOYOTA TUNDRA LIMITED 4WD IN IMMACULATE CONDITION WITH 100,000 MILES. THE FRAME WAS SPRAYED WITH CORROSION AT A TOYOTA DEALER IN 2014. THE TRUCKS FRAME IS NOW COMPLETELY RUSTED AND NOT SAFE TO DRIVE. I HAVE CALLED TOYOTA ABOUT THE ISSUE AND THEY DO NOT SEEM TO CARE. THEY SHOULD HAVE FIXED THE ISSUE BACK IN 2014 AND THIS WOULDN'T HAVE HAPPENED.

TUNDRA FRAME ROT AND RUST. IN 2014, WE PURCHASED A 2004 TOYOTA TUNDRA WITH 90K MILES ON IT FOR OUR 16 YEAR OLD SON TO DRIVE. NEAR THE TIME OF PURCHASE IN 2014, THE TRUCK FRAME WAS SPRAYED BY TOYOTA UNDER THEIR LIMITED SERVICE CAMPAIGN BY THE PERSON SELLING US THE VEHICLE. TO OUR SURPRISE,THE TRUCK RECENTLY FAILED INSPECTION FOR A RUSTED/ROTTED FRAME. THE CURRENT MILEAGE IS 122,892. I CONTACTED TOYOTA AND THEY CLAIM THAT THEY ADDRESSED THE ISSUE WITH THE SPRAYING BACK IN 2014 AND ARE NOT ABLE TO ASSIST FURTHER. NHTSA, PLEASE HELP US. TOYOTA WILL NOT STAND BEHIND THE DEFECTIVE FRAMES. PLEASE STEP UP AND ADDRESS THIS ISSUE WITH TOYOTA.

FRAME HAS RUST HOLES, PER TOYOTA MECHANICS, MY FRAME CONTINUE TO RUST OUT CANNOT PULL A TRAILER WITH BAD FRAME. TOYOTA WILL NOT HONOR THEIR WORK. I AM A LOYAL TOYOTA CUSTOMER AND HAS A LOT OF WORK DONE BY TOYOTA DEALER. I NEED MY FRAME REPAIRED TO CONTINUE USING MY TRUCK.

Mileage: 174,300

PURCHASED 2004 TUNDRA NEW . NEVER RECEIVED A RECALL NOTICE ON FRAME. HAVE A POPPING NOISE UNDERNEATH THE TRUCK. TOYOTA DEALER JUST CALLED TO TELL ME THAT MY TRUCK WOULD HAVE TO BE CONDEMNED.NOW I HAVE NO TRADE IN , NO VEHICLE. THANK YOU ,TOYOTA.

Mileage: 120,000

STILL HAVING MAJOR RUST ISSUES ON FRAME FOLLOWING 2015 TOYOTA RECALL TO COAT THE FRAME.THIS IS A MAJOR SAFETY ISSUE AND I DON'T KNOW WHY TOYOTA STOPPED AT THE YEAR 2003 ON FRAME REPLACEMENTS WHEN OBVIOUSLY 2004 YEAR JUST AS BAD. EVERYTIME I BACK OUT OF MY GARAGE I SEE RUST DEBRIS. COME ON NHTSA DO YOUR JOB AND RECALL THESE SAFETY CONCERNS !!!

Mileage: 107,000

MY FRAME IS RUSTING ALMOST INTO, I DON'T THINK IT WAS INSPECTED WELL, AND NOW THE REAR AXLE HOUSING IS RUSTED SO BAD IT'S LEAKING FLUID

POPPING AND SNAPPING WHEN TURNING OR GOING OVER BUMPS IN ROAD LED TO A MECHANICAL INSPECTION. DISCOVERED THE FRAME RIGHT BEHIND BOTH FRONT WHEELS IS RUSTED/ROTTED SUCH THAT HALF OR MORE OF IT IS LITERALLY GONE. THE POPPING/SNAPPING APPARENTLY IS CAUSED BY THE FRAME KINKING AND MOVING AT THE WEAKENED POINT AND FRONT AND BACK SECTIONS CONTACTING EACH OTHER. I FEAR THAT THE FRONT PART OF THE TRUCK FRAME WITH THE WHEELS, ENGINE, AND SUSPENSION ATTACHED COULD BREAK AND CAUSE LOSS OF VEHICLE CONTROL ON THE HIGHWAY.

Mileage: 123,000

2004 TUNDRA FRAME RUSTED AND WILL NOT PASS INSPECTION. INSPECTOR NOTED RUST HOLES LARGER THAN A QUARTER.

Mileage: 195,000

AFTER I PURCHASED MY TUMDRA USED I NOTICED THE FRAME ON THIS TRUCK HAS A SEVERE RUST ISSUE WHICH I BELIEVE COULD BE A SAFETY ISSUE. LARGE CHUNKS OF RUST ARE COMING OFF OF THE FRAME I SPITE OF HAVING BEEN 'TREATED' BY TOYOTA IN 2015 DURING A RECALL CAMPAIGN . I POKED THE FRAME WITH A SCREW DRIVER IN ONE LOCATION AND WAS ABLE TO POKE A HOLE IN FRAME SINCE IT WAS SO WEAK FROM RUSTING. I FEAR THE TRUCK BREAKS IN 1/2 OR DOESN'T PROVIDE PROTECTION IN COLLISION. THIS TRUCK ONLY HAS 75K MILES AND IS IN REALLY GOOD CONDITION WITH THE EXCEPTION OF THE FRAME WHICH IS WAY WORSE THAN NORMAL SURFACE RUST I'VE SEEN. I HAVE READ THAT MANY OTHER OWNERS ARE HAVING THE SAME EXPERIENCE. WE NEED HELP GETTING TOYOTA TO PROVIDE A REMEDY TO MAKE OUR VEHICLES SAFE AGAIN. PICTURES ATTACHED

Mileage: 75,000

OUR 2004 TUNDRA WITH 65,000 MILES WAS RECENTLY IDENTIFIED TO HAVE A RUSTY FRAME. WE PUT IT INTO THE DEALERSHIP TO SEE WHAT COULD BE DONE. THE DEALERSHIP DEEMED IT RUSTY TO THE POINT THAT IT COULD NOT BE COATED AND WAS A LOSS. WE CONTACTED TOYOTA AND THEY SAID THE FRAME PROGRAME WAS FOR 2000-03 AND IS NOW EXPIRED AND OUR 2004 WASN'T COVERED. THIS IS A MAJOR SAFETY ISSUE. THERE ARE HUNDREDS OF THOUSANDS OF TRUCKS ON THE ROAD THAT ARE STILL AFFECTED BY THE FAULTY FRAMES AND TOYOTA IS NOT DOING ANYTHING. THIS LEAVES CONSUMERS WITH A VEHICLE THAT IS WORTHLESS AND DANGEROUS. A RECALL IS NEEDED TO PROTECT OUR FAMILIES AND THE ROADS WE TRAVEL ON. WE ARE GOING TO START SEEING VEHICLES COME APART ON THE ROADS AND KILLING PEOPLE.

I HAVE A 2004 TOYOTA TRUNDRA WITH ONLY 93,000 MILES ON IT , THAT HAS NEVER HARDLY EVER SET OUTSIDE, WITH FRAME RUST BEHIND FRONT WHEELS THAT I CAN STICK MY FINGER THOUGH IT....IT IS UNSAFE TO DRIVE ON THE HIGHWAY,, AND I HAVE NOT HAD A RECALL ON FRAME RUST REPAIR.. BUT HAVE HAD A AIR BAG AND OVER SPARE TIRE SUPPORT RECALL ..I ONLY NOTICE THIS WHEN GETTING A TIRE REPAIRED,IN APRIL OF 2019, IT WAS POINTED OUT TO ME BY REPAIRMAN, , DON'T KNOW HOW LONG IT'S BEEN THIS WAY

2004 TOYOTA TUNDRA FAME RUST PREVENTS VEHICLE FROM PASSING STATE SAFETY INSPECTION. NEVER RECEIVED THE "LIMITED SERVICE CAMPAIGN" NOTIFICATIONS BUT TOYOTA WILL NOT STAND BEHIND THEIR VEHICLE. "SORRY, CAMPAIGN HAS EXPIRED. WE'RE NOT RESPONSIBLE FOR THE US MAIL."

Mileage: 172,000

VEHICLE FRAME IS ROTTING. THIS IS A COMMON PROBLEM WITH THE TOYOTA TUNDRA. FOR WHATEVER REASON, PRIOR RECALLS DID NOT APPLY TO THE 2004 MODEL YEAR EVEN THOUGH THE SAME PROBLEM EXISTS WHEN THE VEHICLE IS USED IN AREAS THAT ARE TREATED WITH SALT DURING THE WINTER. FRAME CORROSION HAS RENDERED THIS VEHICLE UNSAFE TO DRIVE.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE THE VEHICLE WAS UNDERGOING ROUTINE MAINTENANCE, THE CONTACT WAS ABLE TO SEE THAT THE FRAME WAS RUSTED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE DEALER AND MANUFACTURER WERE MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 224,300.

Mileage: 224,300

EXCESSIVE RUST ON SUB-FRAME OF VEHICLE; FRONTAL SUB-FRAME COMPLETELY RUSTED OUT ON VEHICLE WITH NO APPARENT BODY RUST; GARAGED THROUGHOUT ITS HISTORY; AND WITH LESS THAN 100K MILES; REAR FRAME RUSTED

Mileage: 98,000

2004 TOYOTA TUNDRA. CONSUMER WRITES IN REGARDS TO SEVERE ROTTING ON FRAME. *LD *TR

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE FRAME WAS RUSTED, ROTTED, AND THE BOTTOM PORTION DEVELOPED BUBBLES. THE VEHICLE WAS TAKEN TO LAKEWOOD TOYOTA (1118 OCEAN AVENUE RT88, LAKEWOOD, NJ 08710, 732-364-9000), BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND NO ASSISTANCE WAS PROVIDED. THE FAILURE MILEAGE WAS 190,000. .*BF *TR

Mileage: 190,000

04 TUNDRA HAD RECALL DONE 5/15, TOYOTA CHAPMANVILLE WV SAID UNDERCOATING WAS ALL NEEDED DONE. TUNDRA IN ANOTHER SHOP AT INDEPENDENT SHOP, THEY INFORM ME TO MAKE APPOINTMENT WITH A TOYOTA DEALER TO HAVE FRAME INSPECTED ASAP, AND DO NOT TOW ANYTHING WHATSOEVER. BALL TOYOTA CHARLESTON WVA REFUSE TO LOOK AT, AND SAID NOTHING THEY CAN DO, RECALL HAS EXPIRED, SORRY WE CAN'T HELP YOU.

Mileage: 166,310

FRAME RUSTING AND REAR DIFFERENTIAL RUSTING OUT. FRAME IS CORRODING FROM RUST. REAR DIFFERENTIAL HAS SEVERAL PIN HOLES CAUSING FLUID TO LEAK. THESE ARE BOTH KNOWN PROBLEMS WITH THE GEN 1 TUNDRA'S. CONTACTED TOYOTA CUSTOMER CARE AND BASICALLY TOLD ME THERE ISN'T ANYTHING THEY CAN DO SINCE THE FRAME RECALL CAMPAIGN ENDED IN 2015. I NEVER RECEIVED NOTIFICATION OF THE FRAME RECALL. I WAS TOLD THAT THERE WASN'T ANY RECALL FRO THE DIFFERENTIAL BUT THAT IS A VERY COMMON PROBLEM FOR TUNDRA'S USED IN NE USA WHEREBY ROAD SALT IS USED IN WINTER. THE SALT CAUSES FRAME AND DIFFERENTIAL RUST BECAUSE MATERIAL USED BY TOYOTA IS OF POOR CORROSION RESISTANCE QUALITY. THE CONSUMER IIS ON THEIR OWN. TOYOTA WON'T DO ANYTHING EVEN THOUGH IT'S THEIR FAILURE TO BUILD THE VEHICLE FIT FOR IT'S INTENDED USE.

Mileage: 130,000

RUSTED FRAME' I RECEIVED A LETTER FOR RECALL FROM TOYOTA ON THE RUSTED FRAME . SO I WENT TO MY LONGTIME MECHANIC AND HE INFORMED ME IT WAS BAD, HE THEN BEGAN TO HIT PARTS OF THE FRAME WITH A SMALL HAMMER AND PUNCHED A HOLE THROUGH IT AND THAN STOPED ANY MORE HAMMERING. WHEN I CHECKED MY RECALL VIN# IT DOES NOT SHOW UP, EVEN THOUGH I RECEIVED LETTERS FOR IT.

I RECEIVED A RECALL NOTICE AND HAD MY VEHICLE FRAME INSPECTED IN 2014. I WAS TOLD IT WAS OK AND AN UNDERCOATING WAS SPAYED ON THE FRAME. ON 11-23-2018 I WAS LOOKING IN THE ENGINE COMPARTMENT AND NOTICED A SIZABLE HOLE IN THE FRAME OF THE VEHICLE ON THE PASSENGER SIDE BEHIND THE FRONT WHEEL. I HAD TOOK IT TO THE DEALERSHIP AND THEY CONFIRMED THE RUSTED HOLES ON THE FRAME. I WAS ADVISED IT WASN'T COVERED UNDER ANY CURRENT RECALLS OR CAMPAIGNS AND ADVISED TO CALL TOYOTA CORPORATE TO ASK FOR ASSISTANCE. I SPOKE TO A REPRESENTATIVE AND A SUPERVISOR AND WAS GIVEN A FLAT NO. MY VEHICLE IS NOT COVERED UNDER ANY CURRENT CAMPAIGNS OR RECALLS AND THE REPAIR WOULD BE AN OUT OF POCKET EXPENSE. I WAS INFORMED IT IS NOT SAFE TO DRIVE IN THE CURE CONDITION.

Mileage: 257,000

HAD RECALL FOR RUST, DEALER INSPECTED, SAID OK AND UNDERCOATING WAS DONE, NO NOW RUST HOLES IN FRAME.

Mileage: 111,903

I RECENTLY TOOK MY TRUCK INTO TARBOX TOYOTA IN RHODE ISLAND FOR A STATE REQUIRED INSPECTION. I PURCHASED MY TUNDRA FROM THIS DEALERSHIP IN 2004. THE TRUCK FAILED THE INSPECTION. A MAJOR DEFECT WAS RUST RELATED HOLES IN THE FRAME. WHEN THE TARBOX DEALERSHIP INSTALLED A RUST PREVENTING UNDERCOATING 2-1/2 YEARS AGO, I ASKED AND WAS INFORMED THAT THERE WERE NO HOLES IN THE FRAME. AS YOU CAN TELL BY THE ATTACHED PICTURES, THE FRAME HAS SUBSTANTIAL RUST AND A HOLE IN THE SAME AREAS EXPERIENCED BY OTHER 2004 TUNDRA OWNERS. IT IS ALSO OBVIOUS BY THE PICTURES THAT THE UNDERCOATING INSTALLED TO PREVENT RUST FAILED AND PEELED OFF--AND IN FACT COVERED UP EXISTING RUST AREAS--RATHER THAN PROVIDE PROTECTION AGAINST FUTURE RUST DAMAGE. I WAS INFORMED BY THE DEALERSHIP THAT TOYOTA WOULD NOT DO ANYTHING TO ADDRESS THE RUST DAMAGE ON MY TRUCK--OR TAKE RESPONSIBILITY FOR ENHANCING THE RUST DAMAGE CAUSED BY IMPROPERLY COATING THE FRAME OVER EXISTING RUST. IN FACT, THE ADVICE OFFERED WAS TO JUST "LEASE A NEW VEHICLE." MY SAFETY CONCERN IS THAT IN ADDITION TO MYSELF, THIRD PARTY OWNERS MAY NOT BE AWARE THAT TOYOTA COVERED UP RUSTED FRAME DAMAGE WITH THE UNDERCOATING INSTALLED OVER RUST--AND I DO NOT KNOW IF THERE ARE ADDITIONAL HOLES IN THE FRAME THAT ARE NOT VISIBLE.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN FOR A STATE INSPECTION WHERE IT WA DISCOVERED THAT THE ENTIRE SUBFRAME WAS RUSTED THROUGH. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO OPERATE. HOSELTON TOYOTA (50 MARSH RD, EAST ROCHESTER, NY 14445, (585) 381-8530) WAS CONTACTED AND INFORMED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THERE WAS AN EXTENDED WARRANTY FOR AN ANTI-CORROSION SPRAY OF THE SUBFRAME THAT EXPIRED IN 2015. THE MANUFACTURER WAS CONTACTED AND WAS INFORMED THAT SINCE THE WARRANTY PERIOD WAS EXCEEDED, THERE WOULD BE NO FURTHER ASSISTANCE. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.

Mileage: 79,000

FRAME IS RUSTED IN MY 2004 TUNDRA AND TOYOTA WON'T REMEDY THE THE PROBLEM . THE FRAME IS THE SAME AS THE 01-03 BUT THE RECALL ONLY APPLIES TO THOSE YEARS WHICH IS LUDICROUS. I HAVE HEARD OF TOYOTA REPLACING SOME FRAMES FOR 04-06 BUT THEY WON'T EVEN LOOK AT MINE

ON 11/19/2014 I TOOK MY TUNDRA TO TEAM TOYOTA FOR THE FRAME RECALLED BECAUSE THERE WERE CORROSION AROUND THE FRAME. TEAM TOYOTA INSPECTED AND APPLIED SOME TYPE OF BLACK SPRAY AND GIVEN ME BACK MY TRUCK WHILE THE COATING WAS WET. THIS WAS DONE ON THE RECALLED WARRANTY. I BOUGHT 4 NEW MICHELIN TIRES FROM BJ'S AND HAVE THEM INSTALLED BECAUSE TEAM TOYOTA DIDN'T HAVE MICHELIN TIRES MY SIZE WHEN THEIR PROMOTIONS BUY 3 GET THE 4. 6 THOUSAND MILES DRIVEN, I TOOK MY TRUCK BACK TO BJ'S FOR TIRES ROTATION AND WAS INFORMED THAT MY FRAME ARE CORROSIVE AND NEED TO BE CAREFUL. I CALL TOYOTA TODAY AND TALK ABOUT THE ISSUES WITH THE FRAME AND THE WAY IT WAS DONE BY TEAM TOYOTA AND WAS TOLD THERE ISN'T ANYTHING THAT THEY CAN DO. WHAT CAN I DO ABOUT THE FRAME PROBLEMS? PICTURES THAT I ATTACHED ARE TAKEN TODAY WITH MY PHONE.

EXCESSIVE RUST CORROSION ON FRAME RENDERING FAILURE OF STATE INSPECTION

Mileage: 150,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE FRAME HAD PREMATURE RUST AND HOLES. THE CONTACT STATED THAT THE VEHICLE HAD BEEN SERVICED PER AN UNKNOWN RECALL FOR RUST COATING OF THE FRAME AT AN UNKNOWN TOYOTA DEALER. THE VEHICLE WAS TAKEN TO TOYOTA OF GREENFIELD (1 MAIN ST, GREENFIELD, MA 01301, (413) 773-5455) WHERE IT WAS DIAGNOSED THAT THE FRAME NEEDED TO BE REPLACED DUE TO THE SEVERE RUST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND DID NOT ASSIST. THE VIN AND FAILURE MILEAGE WERE NOT AVAILABLE.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE FRAME HAD PREMATURE RUST AND HOLES. THE CONTACT STATED THAT THE VEHICLE HAD BEEN SERVICED PER AN UNKNOWN RECALL FOR RUST COATING OF THE FRAME AT AN UNKNOWN TOYOTA DEALER. THE VEHICLE WAS TAKEN TO TOYOTA OF GREENFIELD (1 MAIN ST, GREENFIELD, MA 01301, (413) 773-5455) WHERE IT WAS DIAGNOSED THAT THE FRAME NEEDED TO BE REPLACED DUE TO THE SEVERE RUST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND DID NOT ASSIST. THE VIN AND FAILURE MILEAGE WERE NOT AVAILABLE.

RUSTED HOLES IN FRAME

Mileage: 130,000

I HAVE EXCESSIVE RUST ON MY FRAME. I HAS HOLES IN FRAME AND ALMOST RUSTED IN TWO. TOYOTA WILL NOT DO ANYTHING ABOUT ISSUE. NOT SURE WHAT TO DO ABOUT IT. THE TRUCK RUNS GREAT AND THE BODY IS IN GREAT SHAPE. FRAME IS IN BAD CONDITION.

Mileage: 142,000

EXCESSIVE FRAME RUST CAUSING FAILURE TO PASS STATE INSPECTION.

Mileage: 160,000

BOUGHT MY TRUCK LAST YEAR OFF A TOYOTA DEALERSHIP THEY SAID THEY DID A SAFTY INSPECTION ON THE TRUCK, I WAS RECENTLY JUST TOLD I SHOULD HAVE MY FRAME CHECKED, SO I DID, AND THE FRAME DID NOT PASS BUT DO TO THE PREVIOUS OWNER FORGOT TO GET THE FRAME UNDER COATED IT VOIDED OUT GETTING A NEW FRAME, SO I WENT BACK TO THE DEALERSHIP THAT I BOUGHT THE TRUCK AT AND ASK THEM WHY THEY SOLD ME A TRUCK THAT HAS A BAD FRAME BUT TOLD ME THAT IT PASSED THEIR SAFTY INSPECTION, THERE ANSWER WAS SOMETIME THOSE THINGS HAPPENS AND THERE'S NOTHING THEY CAN DO. SO MY ISSUE HERE IS I OWE OVER $10.000 ON A TRUCK THAT I WAS TOLD IS IT'S NOT SAFE TO DRIVE, BUT NOBODY WANT TO FIX SOMEONE SCREW UP. I'M WONDERING IF THERE ANY LEAGAL ACTIONS I SHOULD CONSIDER OR IF SOMEBODY CAN HELP ME RESOLVE THIS ISSUE. THE DEALERSHIPS NAME THAT I BOUGHT THE TRUCK FROM IS, SUMMIT TOYOTA OF AKRON, OHIO. THANK YOU FOR LISTENING. MR.SUMMERS

FRAME HAS RUST HOLES. I CALL TOYOTA AND TOLD ME THERE IS NOTHING THEY CAN DO ABOUT IT CASE CLOSED.

MY FRAME HAS RUSTED TO THE POINT IT BROKE,I BELIEVE IT FALLS UNDER THE 1ST GENERATION FRAME AS THE 2003 MODELS.I WENT FOR AN INSPECTION AND IT FAILED DUE TO FRAME

FRAME RUST, THE ENTIRE FRAME IS RUSTED AND THE SPRAY OF THE UNDER CARRIAGE IS FALLING OFF AND NOW RUSTING EVEN MORE

REAR STRAP SUPPORTING THE GAS TANK CORRODED ON ONE SIDE AND BENT DUE TO THE WEIGHT OF THE TANK. THIS RESULTED IN THE STRAP RUBBING AGAINST THE UNIVERSAL JOINT OF THE DRIVE TRAIN AND MAKING A CLICKING SOUND WHILE IN MOTION.

Mileage: 140,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT TOOK THE VEHICLE TO CREEK SIDE AUTO MECHANIC SHOP FOR INSPECTION WHERE THE TECHNICIAN FOUND SEVERE CORROSION. TOYOTA OF GRAND RAPIDS WAS CONTACTED AND REFERRED THE CONTACT TO TOYOTA USA. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000. UPDATED 08/29/17*LJ *CN

Mileage: 90,000

I PURCHASED MY 2004 TUNDRA FROM A SUBARU DEALER LAST SUMMER AND DID NOT REALIZE IT WAS INCLUDED IN THE MANY TRUCKS WHICH HAD PREMATURE FRAME RUST. TOYOTA ADMITTED IT WAS AN ISSUE AND STATED THAT THE PREVIOUS OWNER HAD UNDERCOATING PUT ON THE TRUCK PAID FOR BY TOYOTA, HOWEVER, CLEARLY THIS WAS INEFFECTIVE AND A TEMPORARY BAND-AID FOR INFERIOR METAL. TOYOTA STATED THAT THEY WOULD NOT DO ANYTHING TO CORRECT THIS PROBLEM, AND AS A COLLEGE STUDENT, I NEED ACCESS TO A SAFE VEHICLE. I AM AFRAID TO DRIVE THIS TRUCK AS IF IT IS STRUCK BY ANOTHER VEHICLE, I DO NOT BELIEVE IT WOULD WITHSTAND THE IMPACT DUE TO SEVERE FRAME DETERIORATION. I UNDERSTAND THE TRUCK IS FROM 2004, HOWEVER, THE RUST ON THIS FRAME IS BEYOND A NORMAL RATE. MEANWHILE, I AM OUT $16,000 AND THE RUST HAS OVERTAKEN THE TRUCK GREATLY WITHIN THE PAST YEAR. TOYOTA STILL REFUSES TO HELP DESPITE MY GAS TANK NEEDING TO BE REPLACED AND MY PICTURES OF ALL OF THE DETERIORATION. DESPITE DOING MY RESEARCH AND SEEING HOW WELL-MAINTAINED THIS TRUCK WAS, THE FRAME ITSELF HAS RUSTED BEYOND RECOGNITION AND YET, THE OTHER PARTS REMAIN RELATIVELY INTACT. THIS VEHICLE IS OTHERWISE IN EXTRAORDINARILY GOOD SHAPE AND IS AND WAS WELL-MAINTAINED. IT ONLY HAD 58,000 MILES ON IT WHEN PURCHASED AND STILL HAS LESS THAN 80,000 MILES.

Mileage: 78,000

REAR CROSS MEMBER THAT TRAILER HITCH HOOKS TO HAS A HOLE THAT I PUSHED THRU WITH MY FINGER WHILE SHOWING A NEIGHBOR A 3 IN, CRACK IN THE CROSS MEMBER ON THE DRIVERS SIDE, AND OTHER METAL FLAKING ON FRONT OF FRAME. TOYOTA TREATED FRAME DEC. OF 2014. CROSS MEMBER WAS NOT TREATED.TOYOTA CORP. OR THE DEALER DID NOT TELL ME IT WAS UNSAFE TO HOOK A BOAT OR TRAILER TO THE HITCH. TOYOTA SAID THEY WOULD NOT DO ANYTHING TO REPAIR THE FRAME PER MY VIN NUMBER.

Mileage: 118,400

SHIFT CONTROLLER ASSEMBLY BRACKET (TOYOTA P/N 33501-0C011) HAS A DESIGN DEFECT IN THAT THE PART IS CAST WITHOUT THREADED BOLT HOLES, RELYING ON THE INSTALLATION OF THE SCREWS TO CUT THREADS, BY THE ACT OF INSTALLING THE PART AT THE FACTORY, THE RADIAL OUTWARD FORCE THAT THE SCREW EXERTS CREATES A CIRCUMFERENTIAL TENSILE STRESS AROUND THE HOLE, AND MICROFRACTURES IN THE CAST ALUMINUM. OVER TIME, THE MICROFRACTURES CAUSE FAILURE OF THE PART. WHEN THE PART HAS FINALLY BROKEN, UNKNOWN TO THE OWNER, THE VEHICLE MAY NOT FULLY ENGAGE INTO THE PARK GEAR, SUCH THAT THE PARKING PAWL DOES NOT ENGAGE, RESULTING IN THE VEHICLE POTENTIALLY ROLLING WHICH CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. MY VEHICLE WAS PARKED, AND BEGAN TO ROLL AS I WAS EXITING THE VEHICLE, AND NEARLY PINNED ME UNDER THE VEHICLE. I BARELY ESCAPED SERIOUS INJURY. I HAVE SINCE DISCOVERED TOYOTA HAS DEVELOPED A REVISED PART (P/N 33501-0C012) APPARENTLY TO ADDRESS THIS DANGEROUS DESIGN DEFECT. SINCE OWNERS DO NOT SEE THE PART TO KNOW ITS BROKEN (ITS CONCEALED IN THE STEERING COLUMN), THEY WILL BE COMPLETELY UNAWARE OF THE DANGER. TOYOTA SHOULD INITIATE A VOLUTARY RECALL OR TSB TO INSPECT THE PART, AND REPLACE IT WITH THE NEWER PART IF BROKEN OR SHOWING EVIDENCE OF FRACTURE.

Mileage: 143,000

MY TUNDRA WAS UNDER THE FRAME RUST RECALL IN 2014. TOYOTA'S CLAIM WAS THAT THE SALT FROM THE ROADS CAUSED THE SEVERE CORROSION. AS WE ALL KNOW THIS WAS ACTUALLY FROM THE USE OF SUB STANDARD STEEL IN THE MANUFACTURING PROCESS. MY FRAME WAS ACTUALLY DE LAMINATING, NOT JUST SIMPLE SURFACE RUST. WHEN I HAD TAKEN IT IN FOR INSPECTION ALL THAT WAS DONE WAS WIRE BRUSH THE FRAME AND SPRAY WITH AN UNDERCOATING. NOW JUST A LITTLE UNDER THREE YEARS LATER THE COATING IS PEELING OF ALONG WITH MORE LAYERS OF METAL. MOST OF THE PEOPLE I KNOW WITH TACOMAS AND TUNDRAS HAD THEIR FRAMES REPLACED WHEN THEIRS WERE TAKEN IN. SO NOW I HAVE A TRUCK THAT IS NO BETTER THAN IT WAS BEFORE. ALSO MOST OF THE CHASSIS COMPONENTS ARE RUSTING OUT PREMATURELY AS WELL. MY SPARE TIRE WINCH MECHANISM (CARRIER) BRACKET WAS ABOUT TO RUST THROUGH, LUCKILY I CAUGHT THIS BEFORE I POSSIBLY COULD HAVE DROPPED MY SPARE WHEN TRAVELING ON THE INTERSTATE. I WOULD APPRECIATE SOMEONE FROM NHTSB TAKING A LOOK AT MY VEHICLE TO SEE THE EXTENT OF WHAT I AM TALKING ABOUT. MY VEHICLE ONLY HAS 67,000 MILES ON IT. I DID CONTACT TOYOTA SERVICE ABOUT THIS, BUT THEIR ANSWER WAS YOU HAVE WHAT YOU HAVE AND THEY WILL NOT DO ANYTHING FURTHER. I'M SURE I'M NOT THE ONLY ONE IN THIS SITUATION. MY FRAME SHOULD HAVE BEEN REPLACED. THANKS

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT RECEIVED A NHTSA RECALL NOTIFICATION REGARDING RUST ON THE VEHICLE'S FRAME. THE VEHICLE WAS TAKEN TO A DEALER TO BE SERVICED PER THE RECALL, BUT WAS INFORMED THAT THE VIN WAS NOT INCLUDED; THEREFORE, NO RECALL REPAIRS WERE COMPLETED. THE VEHICLE WAS LATER TAKEN IN FOR ROUTINE MAINTENANCE. THE INDEPENDENT MECHANIC INFORMED THE CONTACT THAT THE FRAME OF THE VEHICLE WAS SEVERELY RUSTED AND UNSAFE TO DRIVE. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE AND A CASE WAS FILED. THE RECALL DETAILS WERE NOT PROVIDED. THE FAILURE MILEAGE WAS 118,000.

Mileage: 118,000

CAR A RUSTY MESS. PARTS FALLING OFF. TOYOTA SAID TOO BAD, WE ARE NOT REPLACING FRAMES ANYMORE. WON'T PASS INSPECTION NEXT TIME. LESS THAN 35,000 MILES ON CAR.

MY 2004 TUNDRA FRAME IS ROTTING OUT, AND TOYOTA WANTS NOTHING TO DO WITH IT. OR TO HELP ME..

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE DRIVING 55 MPH, THE FRAME RODS FRACTURED DUE TO EXCESSIVE RUST AND CORROSION. THE CONTACT TEMPORARILY LOST STEERING FUNCTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 130,000.

Mileage: 130,000

I JUST GOT OFF THE PHONE WITH A CASE MANAGER NAME MARQUITA FROM TOYOTA. I HAD CALLED THREE DAYS EARLIER AND WAS TOLD A CASE MANAGER WOULD CALL. I RECEIVED NO PHONE CALL, AND HAD TO CALL THEM MYSELF. MY TUNDRA IS ONE OF THE VEHICLES AFFECTED BY THE LACK FRAME PROTECTION RESULTING IN A SEVERELY RUSTY FRAME. I HAD THE FRAME INSPECTED BY A LOCAL TOYOTA DEALER AND WAS TOLD THAT THE UNDERCOATING THAT WAS MEANT TO SOLVE THE PROBLEM WAS POORLY APPLIED. HUGE CHUNKS ARE MY FRAME ARE FALLING OFF AND THE FRAME IS EXPOSED CAUSING IT TO CONTINUE TO RUST. THE MASTER TECHNICIAN BROUGHT ME BACK TO SHOW HOW THE FRAME WAS NOT ORIGINALLY PREPPED AND THE UNDERCOATING WAS THINLY APPLIED. SO BACK TO THE CONVERSATION WITH THE CASE MANAGER. MARQUITA PROCEEDED TO TELL ME THE UNDERCOATING WAS A ONE TIME REMEDY TO THE FRAME RUST PROBLEM. WHETHER OR NOT THE UNDERCOATING WAS DONE WELL OR NOT, TOYOTA IS NOT WILLING TO RECTIFY A POORLY DONE "SOLUTION". THE SAME RUSTY FRAME IS UNDER ALL THE SLIME THEY APPLIED AND NOW IT IS GOING TO CONTINUE TO GET WORSE. THIS IS A KNOWN ISSUE, AND I BELIEVE TOYOTA SUED THE MANUFACTURER OF THE FRAMES. AND ME AND THE OTHER OWNERS ARE LEFT TO RUST.

Mileage: 154,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR SCHEDULED MAINTENANCE. THE VEHICLE COULD NOT BE REPAIRED BECAUSE THE FRAME WAS SEVERELY RUSTED. THE CONTACT STATED THAT THE VEHICLE WAS EVALUATED BY THE DEALER TWO AND A HALF YEARS AGO WHERE IT WAS DIAGNOSED THAT THE FRAME WAS FINE. THE VEHICLE WAS DIAGNOSED A SECOND TIME AND THE DEALER DETERMINED THAT IT WAS NOT SEVERE ENOUGH FOR THE FRAME TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS ADVISED BY THE MANUFACTURER THAT THE RECALL HAD EXPIRED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.

Mileage: 135,000

IN FEBRAURY 2014 I RECEIVED A RECALL FOR THE FRAME RUSTING ON MY TRUCK, I BROUGHT THE TRUCK TO TOYOTA OF KEENE FOR INSPECTION AND THEY UNDERCOATED THE FRAME. THEY DID A LOUSY JOB OF UNDERCOATING AND I COMPLAINED TO TOYOTA, BECAUSE THEY DID WHAT THEY WERE INSTRUCTED TO DO THEY WOULD NOT REVIEW OR REINSPECT THE VEHICLE. MY TUNDRA HAD 58,970 MILES ON IT WHEN IT WAS UNDERCOATED FOR THE RUST ISSUE, IT NOW HAS 66,406 MILES ON IT. THE WHOLE FRAME IS RUSTED, SO BAD WHEN I DROVE DOWN MY DRIVEWAY BIG PATCHES OF RUST FELL OFF OF IT. OPEN THE HOOD AND YOU SEE NOTHING BUT RUST. I DO NOT FEEL LIKE THIS VEHICLE IS SAFE FOR THE ROAD BUT BECAUSE OF MY HEALTH SITUATION I CANNOT AFFORD TO GET A NEW VEHICLE. ALL I WANT IS THE VEHICLE TO BE REPAIRED THE WAY IT SHOULD HAVE BEEN IN THE BEGINNING. THE SPARE TIRE HOLDER HAS RUSTED TO THE POINT OF LOSS OF THE USE, CARRYING THE SPARE TIRE IN THE BED ON THE BACK OF THE TRUCK, THE GAS TANK DOOR RUSTED RIGHT OFF SO I HAD TO GET A NEW DOOR, I JUST NEED SOMEONE TO HELP RESOLVE THIS UNFORTUNATE RUST BUCKET OF A SITUATION.

Mileage: 66,405

FRONT SUSPENSION STABILIZER BAR RUSTED OFF OF FRAME, RESULTING IN LARGE, STRUCTURALLY COMPROMISING HOLE IN THE WELDING LOCATION ON THE FRAME. WHEN TURNING INTO MY DRIVEWAY I HEARD THE STABILIZER BAR DETACH FROM THE FRAME. THE DRIVEWAY IS MODESTLY SLOPED WHICH CAUSED MY LEFT WHEEL SUSPENSION TO FLEX AS IT WOULD IN ANY ORDINARY DRIVING CONDITIONS. UPON INSPECTION OF THE FRAME, I NOTICED THAT THE DETACHMENT RESULTED IN A SMALL HOLE. UPON CLEANING UP THE EFFECTED AREA, HOWEVER, I NOTICED A MASSIVE HOLE IN THE FRAME. LITTLE DID I REALIZE THAT I HAD BEEN DRIVING ON A COMPLETELY UNSAFE VEHICLE THIS WHOLE TIME. TOYOTA HAS A RECALL IN PLACE FOR THESE EXACT SAME COMPONENTS FOR 2000 -2003 TOYOTA TUNDRAS. WHY ISN'T THERE A RECALL IN PLACE FOR THESE? THEY ARE THE SAME PARTS. THE FIRST TWO PHOTOS ARE BEFORE WIRE BRUSHING THE AREA. THE LAST TWO ARE FROM AFTER BRUSHING THEM. *TR

Mileage: 140,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THERE WAS AN ABNORMAL NOISE COMING FROM THE VEHICLE. IT WAS TAKEN TO A DEALER FOR A FRONT END ALIGNMENT AND THE MECHANIC INDICATED THAT THE SWAY BAR FRACTURED FROM THE FRAME. IN ADDITION, THE MECHANIC STATED THAT THERE WAS EXTENSIVE RUST ON THE SWAY BAR AND FRAME. THE DEALER INDICATED THAT THE SWAY BAR AND THE FRAME NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INDICATED THAT THERE WAS NO RECALL TO ADDRESS THE REPAIR. THE FAILURE MILEAGE WAS NOT AVAILABLE.

OBSERVING EXCESSIVE FRAME RUST AND FRAME DECAY. CONCERNED ABOUT STRUCTURAL SAFETY BASED ON THE SIGNIFICANT FRAME DEGREDATION. *TR

Mileage: 162,029

THIS IS AN ONGOING AND ESCALATING PROBLEM WITH THE RUSTING OF THE CHASSIS. I NOTICED A LEAK ORIGINATING FROM THE REAR DIFFERENTIAL. TOOK IT TO THE DEALER ON 10-20-16 WHERE I WAS TOLD THE FUEL TANK STRAPS HAD COMPLETELY RUSTED OFF AND NOTHING WAS HOLDING THE TANK. THE DIFFERENTIAL LEAK WAS ALSO A RESULT OF EXCESSIVE RUST AND THAT THE ENTIRE REAR END WOULD NEED REPLACED FOR $2K. THE DEALER GAVE ME A RENTAL DUE TO THE SAFETY HAZARD OF THE FUEL TANK SUPPORT STRAPS BEING COMPLETELY GONE. ANOTHER $400 DOLLAR REPAIR. THE BODY OF MY TUNDRA IS IN VERY GOOD SHAPE AS FAR AS RUST GOES. THE "KNOWN" ISSUE OF EXCESSIVE CHASSIS CORROSION WAS ADDRESSED BY TOYOTA WITH A "BANDAID" RECALL WHERE THEY SPRAYED THE CHASSIS WITH ANTI CORROSIVE MATERIAL WHICH I HAD DONE. A YEAR LATER MOST OF THIS ANTI CORROSIVE MATERIAL HAS FLAKED OFF DUE TO THE APPLICATION OF THE MATERIAL OVER THE EXISTING RUST ON THE CHASSIS AT THE TIME. IT IS A GOOD THING THAT THE REAR DIFFERENTIAL RUSTED OUT WHEN IT DID BECAUSE THE FUEL TANK FALLING OUT WOULD HAVE BEEN A MAJOR SAFETY PROBLEM.

Mileage: 147,000

NOTICED LAST WEEK THE FRAME OF MY TRUCK WAS ROTTING ON MY DRIVEWAY! UPON FURTHER INSPECTION I DISCOVER LARGE HOLES COMPLETELY THROUGH MY BOX FRAME. AFTER CLEANING OUT ALMOST 5LBS OF ROTTED FRAME I CAN NO LONGER PUT MY FAMILY AND FRIENDS IN THIS VEHICLE. THAT WOULD MAKE ME IRRESPONSIBLE AND NEGLIGENT LIKE THE MANUFACTURER! I PURCHASED THIS VEHICLE IN JAN 2015 WHEN IT ONLY APPEARED TO BE A SURFACE RUST ISSUE. RECIEVED NOTICE OF THE LIMITED SERVICE CAMPAIGN THE MONTH AFTER IT WAS OVER SO TOYOTA REFUSED TO EVEN INSPECT IT. NOW THIS YEAR I HAVE HOLES YOU CAN PUT YOUR HAND THROUGH AND TOYOTA STILL REFUSES THE FRAME IS BAD. IN THE LIMITED SERVICE CAMPAIGN TOYOTA SAYS "THE CONDITION IS UNRELATED TO AND SEPARATE FROM NORMAL SURFACE RUST". HOW COULD THIS BE S VOLUNTARY LIMITED SERVICE CAMPAIGN AND NOT A MANDATORY SAFETY RECALL?? SOUNDS LIKE A LOOPHOLE CREATED BY DESIGN!

Mileage: 120,000

FOUND 4 INCH RUST HOLE THROUGH FRAME ON 2004 TUNDRA WITH 80,000 MILES THAT WAS TREATED WITH THE COATING IN 2014. TOYOTA CORPORATE SAID THERE IS NOTHING THEY WILL DO TO FIX IT AS THE RECALL OR WHATEVER EXPIRED IN 2015. HOW CONVENIENT. FRAME ROT IS A SAFETY ISSUE! THIS IS A FAMILY VEHICLE! IF NOT REPAIRED, THE FRAME WILL FAIL.

Mileage: 80,000

RUSTED REAR DIFFERENTIAL. RUSTED FRAME AT FRONT RIGHT SWAY BAR. CAN'T PASS INSPECTION. SEEMS TO BE A COMMON PROBLEM JUST LIKE THE 2003 MODEL. I STILL HAVE PAYMENTS ON THIS VEHICLE I CAN'T DRIVE.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE THE VEHICLE WAS UNDERGOING ROUTINE MAINTENACNE, THE TECHNICIAN NOTICED THAT THE FRAME WAS COMPLETELY CORRODED AND DEEMED IT UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED. THE DEALER AND MANUFACTURER WERE MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 60,000. UPDATED 09/06/16*LJ

Mileage: 60,000

FRAME RECALL- MY 2004 TUNDRA WAS RECALLED FOR THE FRAME RUSTING OUT. TOYOTA DEEMED THAT A NEW FRAME WAS NOT NEEDED AND DID THE CRC TREATMENT WHICH IS ABSOLUTE JUNK AND ONLY CAUSES THE FRAME TO RUST EVEN WORSE. REAR DIFFERENTIAL IS COMPLETELY RUSTED AND LEAKING FLUID. PROBLEM ALSO WITH CATALYTIC CONVERTERS.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE VEHICLE WAS PREVIOUSLY SERVICED PER A NHTSA CAMPAIGN RELATED TO THE FRAME RUSTING; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 109,265. THE VIN AND NHTSA CAMPAIGN NUMBER WERE NOT AVAILABLE.

Mileage: 109,265

MY SIDE RUNNING BOARD BROKE AWAY FROM THE FRAME DUE TO THE SCREWS RUSTING OUT. SO I CRAWLED UNDERNEATH TO FASTEN THEM BACK IN PLACE. WHILE UNDERNEATH THE TRUCK I NOTICED A VERY DISTURBING AND SCARY SIGHT (SEE IMAGES ATTACHED). MY FRAME IS ALMOST MISSING IN ONE SECTION UNDERNEATH. SO I GOT ONLINE TO LOOK AND SEE IF THIS IS NORMAL, AND WHAT I FIND IS THAT THIS IS NOT NORMAL AND I'M NOT THE ONLY ONE WITH THIS ISSUE. TOYOTA KNOWS THAT THEY HAVE SUB STANDARD FRAMES UNDER THESE AND OTHER VEHICLES. THEY PUT OUT A CAMPAIGN TO REPLACE THE FRAMES ON 2000-20003 TRUCKS, AND ALSO INCLUDED A LIMITED CAMPAIGN TO CHECK ON THE FRAMES OF VEHICLES 2004-2006. THIS CAMPAIGN ENDED IN JULY OF 2015 I BOUGHT THE TRUCK IN JULY OF 2014, BUT WAS NEVER MAID AWARE OF THIS ISSUE. WHEN I CALLED TOYOTA TO SEE WHY THEY SAID NOT THERE PROBLEM. I SPOKE TO THREE DIFFERENT PEOPLE WITH THE COMPLAINTS DEPARTMENT I SPOKE WITH ONE WHO I DID NOT CATCH THERE NAME ON 6/14/2016 FROM 9:18AM-9:49AM WHERE I WAS MERELY TOLD THEY DON'T CARE THAT THERE'S AN ISSUE ALL THEY ARE LEGALLY OBLIGATED TO DO IS CHECK AND HONOR THERE CURRENT RECALL PROGRAMS. THE NEXT LADY I TALKED TOO WHO'S NAME WAS AUTUMN ON 6/15/2016 FROM 12:36-12:42 TOLD ME THE EXACT SAME THINGS. FINALLY THE LAST ONE I WILL SPEAK TOO BECAUSE I'M FALLING ON DEAF EARS IS CHRISTINE AT 2:54PM 6/16/2016 WHO I WAS TOLD WAS A SUPERVISOR IN THE COMPLAINTS DEPARTMENT. TOLD ME THE EXACT SAME THINGS. WHEN I ASKED WHY THEY ARE NOT DOING ANYTHING WITH THESE FRAMES WHEN THEY KNOW THERE IS A SERIOUS ISSUE. I WAS MERELY TOLD IT'S A COMPANY WIDE DECISION THAT WE WILL TAKE NO FURTHER ACTION. I TAKE THIS AS TOYOTA DOES NOT CARE ABOUT THE QUALITY OF VEHICLE THEY PUT ON THE ROAD AS LONG AS THERE ARE STILL PROFITS BEING MADE. I KNOW THERE ARE SEVERAL MAYBE HUNDREDS MAYBE THOUSANDS OF OWNERS OF VEHICLES THAT FALL WITHIN THIS COMPLAINT I HOPE SOMETHING CAN BE DONE TO HELP US.

Mileage: 107,000

MY 2004 TUNDRA WAS PARKED IN MY DRIVEWAY AND I NOTICED ON LEFT SIDE BACK AND FRONT WHEN IT RAINED BIG RUST SPOTS APPEARED ON MY CEMENT.

FRAME RECALL- MY 2004 TUNDRA WAS RECALLED FOR THE FRAME RUSTING OUT. TOYOTA DEEMED THAT A NEW FRAME WAS NOT NEEDED AND DID THE CRC TREATMENT WHICH IS ABSOLUTE JUNK AND ONLY CAUSES THE FRAME TO RUST EVEN WORSE. I WANT A NEW FRAME INSTALLED BY TOYATA AND ANY OTHER RUSTY PART- ALL SHOULD BE REPLACED FREE OF CHARGE

Mileage: 85,000

11/2014 I BROUGHT MY VEHICLE TO TOYOTA DEALERSHIP FOR THE FRAME RECALL. IT WAS INSPECTED AND RETURNED TO ME WITH A SUMMARY THAT ALL WAS WELL AND THE FRAME WAS IN VERY GOOD CONDITION. 6 MONTHS LATER I HAD IT BACK INTO THE DEALERSHIP FOR SOME REPAIRS TO BRAKES AND INSPECTION STICKER. NOTHING WAS MENTIONED ABOUT THE FRAME CONDITION AT THAT TIME. 1 WEEK LATER, I WAS TRAVELING WITH MY FAMILY IN THE VEHICLE WHEN THE FRONT GAS TANK STRAP SNAPPED, WHILE WE WERE ENTERING THE HIGHWAY. I WAS ABLE TO STOP VEHICLE BEFORE ANY DISASTER OCCURRED. I SECURED THE TANK AND RETURNED MY TRUCK HOME. I DID NOT PURSUE ANY ACTION AT THE TIME BECAUSE OF DISTRESS AND ANGER OVER THE INCIDENT. I BROUGHT TRUCK TO DEALERSHIP THAT PERFORMED THE RECALL ON BEHALF OF TOYOTA CORP. THE DEALERSHIP INSPECTED THE FRAME AND IMMEDIATELY ADMITTED TO FACT THAT THE RECALL WORK WAS NOT PERFORMED CORRECTLY. THE ETCHANT WAS NOT PROPERLY REMOVED AND THE FRAME WAS RECOATED. THE GAS TANK STRAPS WERE ALSO COMPROMISED BY THE ETCHANT. 6 MONTHS AFTER THE RECALL WORK WAS PERFORMED THE TANK STRAP SNAPPED. I HAVE OPENED A CASE # WITH TOYOTA, BUT THEY INFORMED ME THAT IT WAS NOT THERE FAULT AND THEY WERE NOT GOING TO HELP ME. THE DEALERSHIP MENTIONED THAT THEY WOULD RE-STRIP AND RE-COAT A SECOND TIME, BUT I WANT COMPENSATION FOR THE DAMAGE THAT OCCURRED. THE DEALERSHIP IS SAYING THEY WILL NOT DO ANYTHING BECAUSE ITS TOYOTA THAT NEEDS TO DEAL WITH AND TOYOTA IS SAYING ITS THE DEALERSHIP.

Mileage: 150,000

2004 TOYOTA TUNDRA HAS SIGNIFICANT FRAME RUST. TOOK TO DEALER THEY SPRAYED IT WITH AN UNDER COATING WHICH WITHIN 1 YEAR ALL FELL OFF DUE TO RUST UNDERNEATH THE COATING. THE TOYOTA DEALER THEN RE SPRAYED AND NOW ITS FALLING OFF AFTER THE VEHICLE SAY IN A GARAGE WITHOUT BEING DRIVEN. ALSO THE REAR AXEL HOUSING RUST STRAIGHT THROUGH AND NOW DOESN'T OLD ANY FLUID. I FILED A CASE WITH TOYOTA AND THEY SAID THEY COMPLETED THERE PART OF THE RECALL. WHICH WAS APPARENTLY PAINT OVER THE RUST.

Mileage: 140,000

I TOOK MY 2004 TOYOTA TUNDRA TO A TOYOTA DEALER IN VERMONT DUE TO THE FRAME RECALL LETTER FROM TOYOTA WHERE THE FRAME WOULD BE CHECKED AND EITHER REPLACED OR UNDERCOATED. THE TOYOTA DEALER DETERMINED IT ONLY NEEDED TO BE UNDERCOATED. THE TRUCK WAS UNDERCOATED ON JUNE 25TH 2015. I JUST HAD MY TRUCK LOOKED AT BY AN INDEPENDENT GARAGE DUE TO A FRONT END ISSUE AND THEY ASKED ME TO COME LOOK AT THE TRUCK ON THE LIFT AND THEY SHOWED ME WHERE ON THE REAR PART OF THE FRAME IT WAS SEPARATING. HOW CAN THIS BE POSSIBLE? THAT APPROXIMATELY 9 MONTHS AFTER THE FRAME WAS DIAGNOSED BY A TOYOTA DEALER TO ONLY NEED AN UNDERCOATING THAT MY TRUCK FRAME IS NOW SEPARATING AND WILL LIKELY NOT HOLD UP FOR ANOTHER YEAR PER THE MECHANIC AT THE GARAGE.

Mileage: 108,000

HELLO, THE FRAME ON MY 2004 TOYOTA TUNDRA HAS BEGUN TO RUST. TOYOTA SENT OUT A RECALL ON MY VEHICLE THAT I NEVER RECEIVED. WHEN I TOOK THIS TO TOYOTA THEY STATED THAT MY RECALL HAD EXPIRED ONE MONTH PRIOR IN AUGUST 2015. THIS IS UNACCEPTABLE. THEY KNOW THEY HAVE ISSUES WITH THE FRAMES ON THE TRUCKS RUSTING. THE TOYOTA TACOMAS FIRST NOW THE TUNDRAS. THIS IS MY ONLY VEHICLE AND TOYOTA IS REFUSING TO REPAIR THE FRAME.

Mileage: 160,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE PERFORMING AN OIL CHANGE ON THE VEHICLE, THE TECHNICIAN DIAGNOSED THAT THERE WERE BLISTERS AND CORROSION ON THE FRAME. THE FAILURE OCCURRED AFTER THE VEHICLE WAS TAKEN TO THE DEALER TO BE SERVICED FOR CORROSION. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 134,203.

Mileage: 134,203

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE DRIVING APPROXIMATELY 20 MPH, THE SPARE TIRE DETACHED FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FRAME OF THE VEHICLE AND THE SPARE TIRE HOUSING WERE CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000. UPDATED 02/26/16*LJ UPDATED 03/01/16*LJ THE CONSUMER STATED DUE TO THE SEVERITY OF CORROSION, THE FRAME CAN NOT BE REPLACED. UPDATED 05/05/16.*JB *CN

Mileage: 100,000

FRAME ROTTED EVEN AFTER GETTING COATED BY DEALERSHIP. I REPORTED TO TOYOTA THAT THE FRAME WAS FALLING APART. THEY TOLD ME THAT IS NORMAL WEAR & TEAR. THE FOLLOWING WEEK MY SPARE TIRE COMPLETELY ROTTED OFF CAUSING ME TO LOSE CONTROL AS I CAME OFF HIGHWAY. THANK GOD I ONLY ENDED UP RUNNING OFF THE ROAD. I HAVE A 2003 HIGHLANDER WITH 180000 MILES STILL IN GREAT SHAPE. THIS IS NOT NORMAL WEAR & TEAR, IT IS DANGEROUS & TOYOTA SHOULD TAKE CARE OF THIS. THEY NEW 2 YEARS AGO THERE WAS A PROBLEM WITH THE FRAMES & TOLD US THAT THEY WOULD REPLACE THE FRAME IF NECESSARY BUT DID NOT DO WHAT THEY PROMISED.

TOYOTA DEALER INSPECTED FRAME STATING: "VEHICLE NEEDS FRAME REPLACEMENT - DECLINED FOR REPLACEMENT FROM TOYOTA- REPLACEMENT HAS EXPIRED JULY 15, 2015" "VEHICLE IS NOT SAFE TO DRIVE". TRUCK HAS 74,260 MILES ON IT. I LIVE IN NORTH CAROLINA. BOUGHT TRUCK IN MARCH 2014 AND WAS NEVER INFORMED OF RECALL.

Mileage: 74,260

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE THE VEHICLE WAS BEING SERVICED, THE INDEPENDENT MECHANIC DISCOVERED THAT THE REAR SUBFRAME SEPARATED DUE TO RUST AND CORROSION AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 128,389.

Mileage: 128,389

IN DEC. 2014 I HAD MY TOYOTA INSPECT THE FRAME ON MY TUNDRA. UNDER THERE PROGRAM IF THERE IS NO HOLES THEY WOULD UNDERCOAT IT. THEY SAID THERE WAS NO HOLES. IN OCTOBER 2015 I TRIED TO GAT IT INSPECTED AND IT FAILED FOR THE FRAME. I WAS TOLD THE TRUCK WAS IN GREAT SHAPE EXCEPT THE FRAME. IT ONLY HAS 76K MILES ON IT. THEY SPRAYED OVER THE HOLES. NOW THE BOOKS ARE CLOSED AND TOYOTA WON'T REPLACE THE FRAME.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT WHILE ATTEMPTING TO HAVE THE VEHICLE INSPECTED, THE VEHICLE FAILED DUE TO FRAME CORROSION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 86,000. UPDATED 12/03/15*LJ

Mileage: 86,000

TOYOTA RECALLED MY TUNDRA FOR A RUSTED FRAME. DEALER TOOK POSSESSION OF THE VEHICLE IN APRIL. THEY PROVIDED A RENTAL CAR, BUT NO OTHER UPDATE OR CONTACT UNTIL A WEEK AGO WHEN THE FRAME ARRIVED. NOW NEARLY COMPLETE, THEY WANT TO CHARGE ME $8000 FOR ADDITIONAL PARTS NOT COVERED BY THE RECALL WHICH THEY CLAIM IS NECESSARY TO MAKE THE VEHICLE PASS INSPECTION AND ROADWORTHY YET MANY OF THESE PARTS WERE UNAFFECTED PRIOR TO THE RECALL. AT NO TIME DID TOYOTA EVER INFORM US OF ADDITIONAL COSTS NOT COVERED BY THE RECALL. TWO OF THE ITEMS ARE CRITICAL TO THE VALUE AND DRIVABILITY OF THE CAR. THEY INCLUDE THE REAR AXLE AND DIFFERENTIAL WHICH I BELIEVE FAILED DUE TO THE SAME RUSTED ISSUES AS THE FRAME. THE ADDITIONAL PARTS AFFECTED WERE THE BRAKES. THE FRONT BRAKES SEIZED FROM 6 MONTHS OF NON USE AND MAINTENANCE BY THE DEALER, THE REAR BRAKES WERE FAILED BY FLUID LEAK FROM REAR AXLE WHILE IN POSSESSION OF THE DEALER FOR 6 MONTHS. IN SHORT, AFTER GETTING A NEW FRAME, THE DEALER WAS HOLDING TRYING TO CHARGE $8000 IN EXTRA REPAIRS OR THEY WOULD RETURN ME A TRUCK THAT HAD A NEW FRAME BUT WAS STILL INOPERABLE IN THE CONDITION UNDER WHICH IT WAS STORED BY THE DEALER. THE DEALER AND TOYOTA WERE RESPONSIBLE FOR MAINTAINING THE VEHICLE AND RETURNING IT IN AS GOOD OR BETTER CONDITION THAN THEY RECEIVED IT, BUT INSTEAD IT LOST 1005 OF ITS VALUE. I CANT DRIVE IT, I CANT SELL IT. IT HAS A NEW FRAME BUT NOW HAS NO DIFFERENTIAL OR BRAKES IT HAS LOST ALL MARKETABLE VALUE, WHERE IT COULD HAVE BEEN TRADED IN OR SOLD PRIOR TO THE "FRAME REPLACEMENT" THAT WAS SUPPOSED TO RIGHT ALL THE WRONGS" OF TOYOTA'S DOING. I HAVE FULL SERVICE RECORDS SHOWING RESPONSIBLE OWNERSHIP OF THE TRUCK FOR THE LAST 10 YEARS. NEEDS TO MAKE IT RIGHT AND FIX MY TRUCK SO I CAN DRIVE AGAIN, OR BUY ME OUT, OR OFFER ME A TRADE ALLOWANCE THAT IS FAIR AND EQUITABLE. THIS TOYOTA CASE NUMBER IS 1504140934.

Mileage: 187,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. WHILE HAVING ROUTINE MAINTENANCE PERFORMED ON THE VEHICLE, THE CONTACT WAS INFORMED BY THE TECHNICIAN THAT THE FRAME WAS RUSTED AND CORRODING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 200,000.

Mileage: 200,000

FRAME RUSTED THROUGH UNSAFE TO DRIVE. RECEIVED VERY FIRST LETTER IN JULY ABOUT A RECALL. IT IS SEPTEMBER 21, 2015 AND THE RECALL ENDED AUGUST 31, 2015.

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. AFTER THE VEHICLE WAS INSPECTED, THE TECHNICIAN STATED THAT THE FRAME OF THE VEHICLE WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 138,000.

Mileage: 138,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE PASSENGER SIDE AIR BAG COVER ON THE DASHBOARD WAS STICKY AND UNABLE TO BE CLEANED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 78,000.

Mileage: 78,000

ANYTIME IT RAINS WATER LEAKS IN BEHIND THE DASHBOARD ON THE PASSENGER SIDE, LEAKING WATER THROUGH THE ELECTRICAL WIRING AND INTO THE FLOORBOARD OF THE TRUCK THERE ARE LOTS OF WIRES AND A BLOWER MOTOR IN THIS AREA WHERE FIRE COULD CAUSE ANY NUMBER OF UNSAFE CONDITIONS. THE CAUSE HAS BEEN NARROWED DOWN TO ONE OR BOTH OF TWO THINGS. THE FIRST IS A CRACK THAT ORIGINATES IN THE SEAM BEHIND THE DASH BOARD OF THESE VEHICLES DUE TO PRODUCTION ERROR. THE SECOND IS ROTTING GROMMET PLUGS UNDER THE WINDSHIELD WIPER COWL. THE FIRST BEING MUCH MORE SEVERE AS IT COULD ALSO CAUSE STRUCTURAL INTEGRITY.

Mileage: 98,000

WAS DRIVING WITH 2 FAMILY MEMBERS IN TRUCK.HAD BACK WINDOW DOWN WHICH WAS A GOOD THING,WHEN SUNROOF EXPLODED IT INBEDDED GLASS IN THE TOPPER THAT WAS ON THE TRUCK.GLASS WAS ALL OVER US ,LUCKILY WE WERE NOT CUT AND I DONT KNOW HOW WE WASN'T I STOPPED IMMEDIATELY AND GOT AWAY FROM THE TRUCK BECAUSE I THOUGHT WE HAD BEEN SHOT AT WITH A SHOTGUN.I CALLED TOYOTA TO REPORT IT AND THEY SAID THEY HAD NO OTHER CALLS LIKE THIS.MY INSURANCE COMPANY PAID THE WHOLE BILL WHICH WAS A LOT.I DO NOT OPEN THE SUNROOF AT ALL NOW BECAUSE I HAVE A FEAR OF IT HAPPENING AGAIN. I KEEP THE COVER SLID OVER IT.

Mileage: 105,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE VEHICLE'S FRAME WAS RUSTED. THE VEHICLE WAS TAKEN TO A DEALER FOR INSPECTION. THE TECHNICIAN STATED THAT THERE WERE NO HOLES IN THE FRAME AND PAINTED THE FRAME WITH CRC PAINT. THE CONTACT STATED THAT THE REMEDY FAILED TO REPAIR THE FAILURE AND THE RUST RETURNED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 58,000. UPDATED 09/09/15*LJ UPDATED 12/06/2017*CN

Mileage: 58,000

6/13/13 VEHICLE DID NOT PASS INSPECTION MAJOR FRAME PERFORATION TOYOTA PERFORMED LIMITED FRAME REPLACEMENT AT THEIR COST AFTER MUCH DISCUSSION . NOT ALL SEVERELY RUSTED PARTS WERE REPLACED ONLY THE MAJOR ASSEMBLY MOUNTING PIECE ITEMS THAT WERE DISASSEMBLED AND COULDN'T BE REUSED WERE REPLACED. NO SUB PIECES OF THE MAJOR ASSEMBLY WERE REPLACED. IF THE WERE RUSTED THEY WERE REINSTALLED. 8/4/14 VEHICLE DID NOT PASS INSPECTION MAJOR RUST FAILURE DEFORMATION AND LEAKING OF STEERING RACK HOUSING THAT WAS SEVERELY RUSTED AND NOT REPLACED WHEN FRAME WAS REPLACED. RACK WAS REPLACED BY OWNER AT OWNERS EXPENSE. 4/15/15 REAR DIFFERENTIAL HOUSING RUST THRU AND HOUSING FAILURE. HOUSING WAS SEVERELY CORRODED WHEN FRAME WAS REPLACED. OWNER WAS INFORMED IT WAS NOT PART OF THE FRAME REPLACEMENT . TOYOTA DOES NOT HAVE ANY RECALL BULLETIN ISSUED DESPITE THE NUMEROUS COMPLAINTS FOUND ON THE INTERNET. REPLACEMENT WILL BE AT OWNERS EXPENSE. BRAKE BACKING PLATES AND AXLE MOUNTING HARDWARE THAT WERE SEVERELY CORRODED WHEN FRAME WAS REPLACED ARE NOT SALVAGEABLE AND WILL REQUIRE REPLACEMENT AS WELL IN ORDER TO REPLACE THE REAR AXLE HOUSING. *TR

Mileage: 65,526

MY SON BORROWED MY 2004 TUNDRA TO HELP A FRIEND MOVE. WHEN HE ARRIVED, HE WALKED TO REAR OF TRUCK AND THE SPARE TIRE FELL TO THE GROUND. UPON CHECKING I FOUND THAT THE WINCH MECHANISM THAT HOLDS THE SPARE TIRE WAS ROTTED. THIS IS DEFINITELY A SAFETY HAZARD. I HAVE READ HORROR STORIES ABOUT TIRES FALLING OFF WHILE IN TRAFFIC AND SERIOUS INJURIES INCURRED. THERE SHOULD BE A RECALL ON THIS. *TR

Mileage: 90,000

RUST ON EVERYTHING UNDER THE TRUCK AS WELL AS THE REAR BUMPER. PARTS THAT HAVE HAD TO BE REPLACED BECAUSE OF RUST AND/OR RUST PERFORATION OR NEED TO BE REPLACED: 1) ENTIRE FRAME ' PERFORATION GREATER THAN 10MM FOUND ON PASSENGER SIDERAIL 2) REAR DIFFERENTIAL (LEAKING FROM RUST PERFORATION) 3) BRAKE LINES 4) POWER STEERING LINE (LEAKING FROM RUST) 5) SKID PLATE (SUPPORT BRACKETS RUSTED - FELL OFF WHILE DRIVING) 6) BRAKE CALIPERS (MULTIPLE TIMES) 7) COIL SPRINGS 8) AXLES (FRONT AND BACK) 9) CONTROL ARMS 10) CV- JOINT 11) BOOTS 12) HITCH RECEIVER 13) EXHAUST 14) MUFFLER 15) CAMBER BOLT 16) MULTIPLE SETS OF TIRES (UNABLE TO ALIGN TIRES PROPERLY DUE TO RUSTED/SEIZED CAMBER BOLT) CAUSING PREMATURE TREAD WEAR. 17) BRAKE DRUMS (WARPED AND PITTED) 18) WHEEL BEARING 19) TRUCK TAILGATE SUPPORT WIRES ' WIRES RUSTED AND BROKE. TAILGATE WON'T OPEN/CLOSE WITHOUT EXTREME EFFORT BECAUSE IT IS NOT ALIGNED PROPERLY. 20) SHOCKS/STRUTS 21) SEALS, BRACKETS, NUTS AND BOLTS - THE PARTS LISTED ABOVE IS NOT COMPLETE. BASICALLY, EVERYTHING YOU SEE UNDER THE TRUCK IS SUFFERING FROM EXTREME RUST AND/OR PERFORATED. *TRUCK HAS HAD A HORRIBLE SHIMMY FOR YEARS THAT NO ONE HAS BEEN ABLE TO FIGURE OUT, PARTICULARLY BAD WHEN TOWING. STEERING WHEEL SHAKES VIOLENTLY AS WELL AS THE ENTIRE TRUCK. IMPROVED SLIGHTLY WHEN REAR DIFFERENTIAL AND AXLES WERE REPLACED. MOST LIKELY RELATED TO FRAME WARP OR INSTABILITY. *TRUCK HAS HAD ISSUES WITH GETTING IN AND OUT OF 4WD. INCONSISTENT WITH HOW LONG IT TAKES TO GET IN AND OUT OF 4WD. THERE IS A LOUD AND JARRING CLUNK WHEN ENGAGING OR DISENGAGING 4WD. *TRUCK FEELS LIKE IT IS ON THE VERGE OF GOING OUT OF CONTROL WHEN A HOLE OR BUMP IS HIT. THE TRUCK WILL LITERALLY JUMP SIDEWAYS. *TRACTION STABILITY CONTROL COMES ON RANDOMLY WHEN HITTING A BUMP OR HOLE. ANOTHER MYSTERY TO MECHANIC. *TR

DEALER JUST INFORMED ME THAT MY ROTTED FRAME NEEDS TO BE REPLACED. DEALER INSISTING THAT TRUCK IS ?SAFE? AND IS SAFE TO DRIVE FOR THE NEXT 90 DAYS UNTIL THE FRAME PARTS ARRIVE. DEALER IS REFUSING TO PROVIDE ME WITH A SAFE LOANER FOR THESE 90 DAYS. DEALER IS REFUSING TO PROVIDE CRITERIA USED TO DETERMINE THE SAFETY OF MY FRAME AND TRUCK. DEALER ADMITTED VIA EMAIL THE BED OF THE TRUCK AS WELL AS THE SPARE TIRE CARRIER WAS ?NOT REMOVED DURING INSPECTION?. DEALER STATED (VIA EMAIL) THAT ?ONCE THE >10MM HOLE WAS DISCOVERED, THERE WAS NO NEED TO CONTINUE THE INSPECTION BECAUSE THE FRAME WOULD HAVE TO BE REPLACED.? DEALER IS REFUSING TO TELL ME WHAT CRITERIA WAS USED TO DETERMINE HOW SAFE THE VEHICLE WAS TO DRIVE. DEALER REFUSING TO PROVIDE THE FRAME INSPECTION REPORT AFTER MANY REQUESTS. SAYS ?IT DOESN'T EXIST?. DEALER REFUSED TO GIVE FRAME SAFETY INSPECTION CRITERIA USED TO DETERMINE A FRAMES SAFETY. CONTACTED CUSTOMER SERVICE AND ASKED FOR SAME CRITERIA. 1ST RESPONSE WAS ?ITS PROPRIETARY INFORMATION THAT I CANNOT GIVE YOU?. AFTER PUSHING THE ISSUE FARTHER, AND STATING THAT ALL I WANTED WAS A SAFE LOANER CAR TO DRIVE WHILE MY TRUCK IS WAITING ON A FRAME, THEY TOLD ME TO CONTACT DEALER FOR THE CRITERIA I AM REQUESTING BECAUSE THEY HAVE BEEN GIVEN THAT INFORMATION FROM TOYOTA. CONTACTED DEALER AGAIN, AFTER MULTIPLE EMAILS ASKING THE SAME THING, EVENTUALLY HIS RESPONSE WAS ?THERE IS NO CRITERIA?. I AM DENIED THE USE OF A SAFE LOANER BECAUSE THE DEALER IS SAYING THAT MY TRUCK IS SAFE TO DRIVE (BASED ON NON EXISTENT CRITERIA AS WELL AS AN INCOMPLETE FRAME INSPECTION). ACCORDING TO THE FLOWCHART, IF MY FRAME NEEDS TO BE REPLACED, A LOANER WILL BE PROVIDED FOR UP TO 60 DAYS (OR EVEN LONGER), IF PARTS AVAILABILITY IS CAUSING A DELAY. NOWHERE DOES IT STATE THAT I AM ONLY ENTITLED TO A LOANER IF AT MY DEALERS DISCRETION DEEMS IT AS "UNSAFE TO DRIVE". *TR

EXCESSIVE RUST PRETTY MUCH EVERYWHERE. JUST HAD TO REPLACE THE REAR DIFFERENTIAL AND ASSOCIATED PARTS BECAUSE RUST CAUSED DIFFERENTIAL LEAK. COST WAS OVER 3,500. REPLACED RUSTED BRAKE LINES AND CALIPERS. TAILGATE WIRE RUSTED AND BROKE. OPENING MECHANISM TO TAILGATE IS RUSTED AND IS EXTREMELY DIFFICULT (IF NOT IMPOSSIBLE) TO OPEN/CLOSE. REAR BUMPER IS RUSTED THROUGH, AND NOT SAFE TO STEP ON. HITCH RECEIVER IS COMPLETELY RUSTED AND CANNOT REMOVE HITCH NOW. SKID PLATE AND BRACKETS RUSTED THROUGH - SKID PLATE FELL OFF. DEALER JUST INSPECTED THE TRUCK AND WILL BE REPLACING THE ENTIRE FRAME BECAUSE OF EXCESSIVE RUST. *TR

I OWN A 2004 TOYOTA TUNDRA. UPON INSPECTION FROM SERVCO TOYOTA, I WAS TOLD MY FRAME HAS HOLES THE SIZE OF QUARTERS THROUGH IT IN SEVERAL PLACES. I WAS ADVISED TO GET ANOTHER VEHICLE BECAUSE THIS ONE WAS NO GOOD. I ALSO OWN A 1994 TOYOTA PICKUP AND HAVE NO FRAME OR OTHER ISSUES WITH IT. HOW IS IT POSSIBLE THAT THEY CAN USE SUBSTANDARD METAL ON A TRUCK THAT WAS $29,000 AT PURCHASE, ONLY LASTS 10 YEARS AND IS A HAZARD TO DRIVE ON THE ROAD. I CANNOT EVER CONSIDER OR RECOMMEND OWNERSHIP OF A TOYOTA AGAIN WITH SUCH TERRIBLE QUALITY. VERY DISMAYED AT THE HORRIBLE CONDITION OF MY 2004 TOYOTA TUNDRA TRUCK FRAME AND THE LACK OF QUALITY FROM A COMPANY THAT AT ONE TIMES NAME MEANT QUALITY. A VERY SAD, DISAPPOINTING AND COSTLY DECISION TO PURCHASE A TOYOTA. *TR

Mileage: 78,323

THE BLOWOUT PANEL ON THE PASSENGER DASH AIRBAG HAS BECOME VERY TACKY AND GOOEY. THE FINISH COMES OFF WHEN RUBBED. *TR

Mileage: 109,400

SPARE TIRE ASSEMBLY HAS EXCESSIVE CORROSION. SPARE TIRE COULD FALL FROM VEHICLE WHILE TRAVELING. THE TUNDRA FRAMES ARE UNDER RECALL FOR RUST, THIS ASSEMBLY IS INCLUDED WITH THE NEW FRAMES. MY TRUCK FRAME IS IN GOOD CONDITION AND DOES NOT NEED TO BE REPLACED. THE ONLY AREA OF MY TRUCK WITH RUST IS THE SPARE TIRE ASSEMBLY BUT TOYOTA REFUSES TO REPLACE IT. HOW CAN THIS BE PART OF THE REPLACEMENT PACKAGE IF MY ENTIRE FRAME WAS RUSTY, BUT NOT IF IT IS THE ONLY AREA WITH RUST ? SURE SEEMS LIKE A SAFETY ISSUE TO ME. *TR

Mileage: 116,000

VEHICLE FRAME HAS EXCESSIVE SURFACE RUST, ALSO ON REAR AXLE CASING. FLAKING DELAMINATION OF FRAME/CROSS MEMBER WHERE CROSS MEMBER JOINS REAR FRAME. FRAME NOT PROTECTED CORRECTLY WHEN VEHICLE WAS MANUFACTURED. *TR

Mileage: 135,698

THE UNDERCARRIAGE OF THE TRUCK IS COMPLETELY CORRODED. CANNOT REMOVE THE SPARE TIRE, THE PARTS HOLDING IT WILL FALL OFF. THE TRUCK IS UNSAFE DUE TO THE POSSIBILITY OF THE UNDERCARRIAGE AND CROSSBARS FALLING OFF. SAME ISSUE AS THE RECALL OF THE 2003 THUNDEROUS. CALLED TOYOTA LOCAL, REGIONAL, AND US CUSTOMER SERVICE WHO KEEP TELLING ME THE TRUCK IS NOT PART OF THE RECALL THEREFORE THEY CANNOT HELP ME. THE TRUCK WAS PURCHASED IN RI, MOVED TO NC IN OCTOBER 2012. LOCAL TOYOTA DEALERSHIP ALSO CONTACTED CUSTOMER SERVICE WITH NO LUCK.

Mileage: 98,000

THE UNDERCARRIAGE OF THE TRUCK IS COMPLETELY CORRODED. CANNOT REMOVE THE SPARE TIRE, THE PARTS HOLDING IT WILL FALL OFF. THE TRUCK IS UNSAFE DUE TO THE POSSIBILITY OF THE UNDERCARRIAGE AND CROSSBARS FALLING OFF. SAME ISSUE AS THE RECALL OF THE 2003 THUNDEROUS. CALLED TOYOTA LOCAL, REGIONAL, AND US CUSTOMER SERVICE WHO KEEP TELLING ME THE TRUCK IS NOT PART OF THE RECALL THEREFORE THEY CANNOT HELP ME. THE TRUCK WAS PURCHASED IN RI, MOVED TO NC IN OCTOBER 2012. LOCAL TOYOTA DEALERSHIP ALSO CONTACTED CUSTOMER SERVICE WITH NO LUCK.

Mileage: 98,000

I HAVE A 2004 TOYOTA TUNDRA THAT HAS 52,400 MILES ON IT. THE FRAME IS COMPLETELY RUSTING OUT WITH HOLES FORMING IN THE FRAME . MAINLY ON THE DRIVERS SIDE FRONT AREA FRAME. EXHAUST IS ROTTED OFF AS WELL AS MANY BOLTS AND NUTS. *TR

I HAVE RECENTLY RECEIVED A FRAME RECALL NOTICE DUE TO EXCESSIVE CORROSION WHICH I ADDRESSED AT THE LOCAL DEALERSHIP. I WAS INFORMED THAT THE RUST HAD NOT PERFORATED THE FRAME AND THAT IT WOULD BE TREATED TO PREVENT FURTHER RUSTING. WHEN I PICKED UP THE TRUCK AT THE DEALERSHIP THE ASSOCIATE ADVISED ME THAT THE RECALL WAS DONE AND THAT A FULL SAFETY INSPECTION WAS COMPLETED WHICH REVEALED NO OTHER PROBLEMS. WHEN I RETURNED HOME I LOOKED UNDER THE TRUCK TO INSPECT THE FRAME AND NOTICED THAT BOTH SWAY BAR LINKS HAD CORRODED AND BROKEN OFF . I ALSO SUBSEQUENTLY TOOK THE VEHICLE TO AN ALIGNMENT SHOP BECAUSE I NOTICED THE STEERING WHEEL WAS NOT STRAIGHT AND WAS TOLD BY THE SHOP THAT THE TRUCK COULD NOT BE ALIGNED. I WAS TOLD THAT THE VEHICLE WAS VERY DANGEROUS TO DRIVE AND TO BRING IT TO THE DEALERSHIP IMMEDIATELY WHICH I DID. THE DEALERSHIP SERVICE DEPARTMENT DISCOVERED THAT THE STEERING SHAFT COUPLING WAS SO CORRODED THAT THEY NEEDED TO REPLACE IT AND DO A WHEEL ALIGNMENT. I AM CONCERNED THAT THIS MAY BECOME A COMMON SAFETY ISSUE WITH THE TUNDRA WHICH SEEMS SUSCEPTIBLE TO EXCESSIVE RUSTING AND AM REQUESTING THAT THIS ISSUE IS INVESTIGATED AN A RECALL ISSUED IF NECESSARY. *TR

Mileage: 45,000

RUST ALL OVER THE UNDERTRUCK, EVEN THE CATALYTIC CONVERTER IS RUSTED. I WAS PART OF THAT RECALL AND THE DEALER IS GOING TO SPRAY THE FRAME TO STOP THE CORROSION. CAN THE CORROSION PROCESS ENDS WITH THE SPRAYING? *TR

Mileage: 35,000

REAR DIFFERENTIAL COVER IS ROTTED OUT AND LEAKING OIL. IT IS VERY RUST. *TR

Mileage: 129,000

TL*THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE VEHICLE WAS SEVERELY CORRODED AND AFFECTED THE POWER TRAIN, REAR END, WHEEL, AXLE AND BELT HOUSING. THE CONTACT RECEIVED A NOTICE FOR NHTSA CAMPAIGN NUMBER: PE09049 (FUEL SYSTEM, GASOLINE , SERVICE BRAKES, HYDRAULIC , STRUCTURE , TIRES) AND THE DEALER WAS MADE AWARE OF THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 86,000.

Mileage: 86,000

MASSIVE GENERALIZED RUST UNDER VEHICLE. THIS IS AFFECTING THE FRAME, SUSPENSION, ALL LINES, EXHAUST, ALL METAL FITTINGS, WHEELS, BRAKES, SPARE TIRE. MY MECHANIC DOES NOT KNOW HOW TO PROCEED AND SUGGESTED WE NO LONGER DRIVE THIS VEHICLE. TOYOTA DEALER SAID THIS IS NOT INCLUDED IN THE RUST RECALL WHICH IS IN EFFECT FOR TUNDRA TRUCKS EXACTLY LIKE THIS ONE , BUT OFF BY A COUPLE MONTHS BY MANUFACTURING DATE. OUR TOYOTA DEALER DID NOT HAVE A SUGGESTION OR ANSWER FOR HOW TO FIX THIS, OTHER THAN TO ASK IF WE WERE INTERESTED IN BUYING A NEW CAR. WE BOUGHT THIS TRUCK NEW AND HAVE TAKEN EXCELLENT CARE OF IT. THE INSIDE AND UPPER BODY LOOKS NEW. *TR

Mileage: 100,000

HAD TRUCK IN FOR OIL CHANGE WHOLE FRAME, DRIVE SHAFT PARKING BRAKE CABLE IS RUSTING THROUGH. *TT

Mileage: 165,000

DURING OUR 2013 INSPECTION WE WERE TOLD WE HAVE SEVERE CORROSION IN THE UNDER CARRIAGE... WE TOOK IT TO THE TOYOTA DEALERSHIP WHERE WE WERE TOLD THERE HAS BEEN A RECALL ON 2000,2001,2002,2003. NOT 2004. OUR TUNDRA WAS BUILT IN MARCH 2004 AND HAS THE SAME CORROSION. HOWEVER, NO RECALL YET. WE JUST HAD OUR 2014 INSPECTION DONE AND THE VEHICLE FAILED. WE CAN NO LONGER PUT IT ON THE ROAD...SO- WE HAVE A 10 YEAR OLD VEHICLE, 30,800 MILES AND IF WE WANT TO HAVE THE CORROSION REPAIRED IT WILL COST APPROX. $10,000... IS THERE ANYTHING YOU CAN DO TO HELP? ARE THERE ANY CLASS ACTION LAW SUITS WE COULD JOIN? I'M SURE THERE ARE OTHER SIMILAR MAKES AND MODELS ON THE ROAD WITH THIS VERY ISSUE. UNBELIEVABLE POSSIBILITY OF ACCIDENTS. WE EVEN HAD TO TAKE THE SPARE TIRE OFF FROM UNDER THE VEHICLE AS WE FEARED IT WOULD FALL OFF ON THE HIGHWAY... *TR

Mileage: 30,800

WHILE MY 2004 TUNDRA WAS IN THE DEALERS FOR A REPAIR, THE SERVICEMAN NOTICED A CORROSION PERFORATION IN RIGHT FRONT FRAME RAIL. I WAS INFORMED THAT THE VEHICLE WOULD NO LONGER PAST INSPECTION UNLESS A $10,000 FRAME REPLACEMENT WAS DONE. THIS IS A LOW MILEAGE VEHICLE WHICH WAS MAINTAINED ACCORDING TO MANUFACTURER MAINTENANCE SCHEDULE. DAMAGE IS DUE TO MANUFACTURING DEFECT. *TR

Mileage: 41,429

AFTER A SCHEDULED OIL CHANGE THE MECHANIC SUGGESTED I TAKE MY TRUCK TO A TOYOTA DEALER TO CHECK OUT THE UNDERCARRIAGE RUST. WHEN TO MASSEY TOYOTA, WHITE OAK, PA . THEY SAID I NEED TO DEAL WITH IT BUT IT WOULD COST SEVERAL HUNDREDS OF DOLLARS BECAUSE TOYOTA DOESN'T HAVE A RECALL ON 2004. I'VE TALKED TO OTHER TUNDRA OWNER WITH THE SAME PROBLEMS. WHEN IS TOYOTA GOING TO ACKNOWLEDGE THIS MANUFACTURING PROBLEM AS YOU DID PREVIOUS MODELS? I CURRENTLY OWN TWO TOYOTA'S: TUNDRA AND CAMRY. *TR

Mileage: 77,151

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THE HE TOOK HIS VEHICLE IN FOR A CHECK UP AND WAS INFORMED THAT HIS SUBFRAME WAS CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 67,500. *TR

Mileage: 67,500

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT WHILE AT AN INDEPENDENT MECHANIC FOR ROUTINE MAINTENANCE, HE WAS INFORMED THAT THE FRAME WAS SEVERELY CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 40,000.

Mileage: 40,000

THE T BRACKET THAT HOLDS SPARE TIRE UP UNDER BED OF TRUCK BROKE DUE TO EXCESSIVE RUST DROPPING SPARE TIRE OUT ON ROAD AT 30 MPH...VERY UNSAFE TO SAY THE LEAST. ALSO, FRONT TORSION BAR FRAME MOUNT PASSENGER SIDE HAS BROKEN OFF FRAME DUE TO EXCESSIVE RUST. 2 INCH BY 5 INCH HOLE IN THE FRAME BOTTOM AT THIS LOCATION. *TR

Mileage: 145,000

TOOK MY TRUCK IN FOR AN OIL CHANGE AT THE LOCAL TOYOTA DEALER. AFTER THE ROUTINE INSPECTION THEY TOLD ME THE TRUCK WAS UNSAFE TO DRIVE DUE TO HOLES GREATER THAN 10MM FOUND IN THE FRAME CAUSED BY SEVERE RUST. TOYOTA HAS SAID THE 04 MODEL IS NOT PART OF THE RECALL, AND I APPEAR TO BE IN LIMBO. THIS ISSUE IS STILL UNRESOLVED.THE TRUCK WILL NEED NEW FRAME AND COMPONENTS FOR IT TO BE ROAD WORTHY AGAIN. *TR

Mileage: 105,419

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT POWER STEERING FLUID WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE RACK AND PINION WAS DEFECTIVE. IN ADDITION, HE STATED THAT WHILE HE WAS INSPECTING THE VEHICLE HE NOTICED THAT THE FRAME WAS CORRODED AND THE CROSS MEMBERS WERE FRACTURED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 178,000.

Mileage: 178,000

ON 9/27/13 WHEN MY 2004 TUNDRA WAS BEING CHECKED OUT FOR A RECALL FOR SEVERE FRAME RUST THE RI TOYOTA DEALER BROUGHT TO MY ATTENTION THE REAR DIFFERENTIAL WAS ROTTED THROUGH AND LEAKING OIL AND SAID THAT THIS RUST IS NOT COVERED BY RECALL. THE WHOLE AXLE HAS TO BE REPLACED. MY QUESTION TO YOU IS, SHOULDN'T TOYOTA BE RESPONSIBLE FOR ALL THE SUB-STANDARD STEEL? SHOULDN'T THIS BE UNDER A SAFETY RECALL FOR OIL LEAKAGE? AS FAR AS I KNOW THE OIL LEAK CANNOT BE FIXED W/O COMPLETE AXLE HOUSING REPLACEMENT AND THIS IS A PROBLEM THAT EFFECTS A HUGE # OF TUNDRAS. *TR

Mileage: 44,394

I RECENTLY NOTICED A LEAK UNDER THE REAR OF THE VEHICLE. UPON INSPECTION, THE DIFFERENTIAL WAS FOUND TO BE RUSTED RIGHT THROUGH AND LEAKING. I EXAMINED THE FRAME AS WELL AND NOTICED SEVERE RUSTING IN VARIOUS PLACES ON THE FRAME. I NEVER RECEIVED A NOTICE OF RECALL ON THE FRAME. APPARENTLY THERE IS NOT ONLY FRAME DAMAGE TO MANY TUNDRAS, BUT ALSO TO NECESSARY WORKING PARTS. I HAVE NEVER HAD AN AXLE ROT OUT ON ANY OF MY CARS AND BECAUSE OF THE INABILITY TO SIMPLY REPAIR A SEAL, THE ENTIRE AXLE WILL NEED REPLACING? SEEMS A BIT EXTREME. I LIKE THE TUNDRA AND WILL BASE MY DECISION TO REMAIN A CUSTOMER ON HOW I'M TREATED IN THE RECALL APPOINTMENT. *TR

Mileage: 160,000

THE 2004 AND EARLIER TOYOTA TUNDRA HAS HAD MAJOR CORROSION ISSUES AND FRAME RECALLS. MY TUNDRA WAS JUST INSPECTED BY THE LOCAL TOYOTA DEALER AND MAJOR CORROSION WAS NOTED ON THE VEHICLE FRAME. TOYOTA APPLIED A FIBERGLASS BASED RUSTPROOFING TO THE FRAME. HOWEVER, THEY WOULD NOT ACKNOWLEDGE ANY OTHER CORROSION OR ROT ON THE VEHICLE. MY VEHICLES MOTOR MOUNTS ARE SO CORRODED THAT I AM AFRAID THAT THE ENGINE WILL FALL OUT OF THE VEHICLE. ALSO, THE MOUNTS THAT HOLD THE RADIATOR ARE SO CORRODED THEY ARE ALMOST GONE. THERE ARE NUMEROUS OTHER AREAS IN THE ENGINE COMPARTMENT AND UNDERCARRIAGE THAT ARE COMPLETELY CORRODED. THE VEHICLE IS UNSAFE TO DRIVE AND TOYOTA WILL NOT ADDRESS IT. *TR

Mileage: 84,000

THERE IS EXTENSIVE CORROSION DAMAGE TO ALL METAL FITTINGS AND METAL FUEL AND HYDRAULIC LINES. THE REAR AXLE IS SEVERELY CORRODED AND LEAKING OIL THROUGH THE CASTING REQUIRING REPLACEMENT. THERE IS A FUEL LINE FAILURE NEXT TO THE EXHAUST MANIFOLD. THE CORROSION DAMAGE TO THE STEERING SYSTEM FITTINGS REQUIRES REPLACEMENT OF THE RACK ASSEMBLY ALTHOUGH THE SYSTEM OPERATES PROPERLY. THERE IS CORROSION DAMAGE TO MANY OF THE SUSPENSION CONNECTION POINTS TO THE FRAME INCLUDING REAR SPRINGS. DEALER DEEMS THE VEHICLE UNSAFE IN IT'S CURRENT CONDITION AND RECOMMENDS IT BE SOLD FOR SALVAGE. THERE IS LITTLE TO NO CORROSION DAMAGE TO THE BODY THAT CAN BE SEEN FROM A VISUAL UNDERSIDE INSPECTION AND VEHICLE LOOKS IN EXCELLENT CONDITION FROM THE OUTSIDE. VEHICLE WAS DEALER MAINTAINED PER THE MANUFACTURER'S MAINTENANCE SCHEDULE.

Mileage: 110,280

WHILE DRIVING THE SPARE TIRE FELL OFF OF THE TRUCK DUE TO A BADLY RUSTED SPARE TIRE WENCH, AS I LOOKED UNDER THE TRUCK TO SEE IF THEIR WAS ANY OTHER DAMAGE I NOTICED A LOT OF RUST ON THE FRAME. MOST NOTABLY AROUND THE SUSPENSION. *TR

Mileage: 105,112

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE SPARE TIRE DISLODGED FROM THE SPARE TIRE WELL AND ONTO THE ROAD. THE FAILURE WAS CONTRIBUTED TO THE UNDER CARRIAGE BEING EXCESSIVELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. THE VIN WAS UNAVAILABLE.

Mileage: 80,000

BROUGHT MY TRUCK IN FOR AN OIL CHANGE. I WAS CALLED AT WORK BY MY GARAGE, THEY TOLD ME THE TRUCK WAS UNSAFE TO DRIVE DUE TO SEVERAL HOLES AND CRACKS IN THE FRAME DUE TO SEVERE RUST. I BROUGHT THE TRUCK TO THE DEALER I PURCHASED IT FROM AND THEY AGREED THAT THE TRUCK WAS NOT DRIVABLE. TOYOTA HAS SAID THE 04 MODEL IS NOT PART OF THE RECALL, AND I APPEAR TO BE IN LIMBO. IT HAS BEEN 3 WEEKS AND THIS ISSUE IS STILL UNRESOLVED. THE ONLY CERTAINTY IS THAT THE TRUCK WILL NEED MANY NEW FRAME COMPONENTS FOR IT TO BE ROAD WORTHY AGAIN. *TR

Mileage: 68,000

THE FRAME OF MY 2004 TOYOTA TUNDRA IS RUSTING SO BAD THAT I WROTE A LETTER TO TOYOTA AND SENT THEM PICTURES OF THE TRUCK, THEY HAD A RECALL FOR RUST IN FRAMES WITH 2003 TUNDRAS AND I BELIEVE THAT I HAVE THE SAME PROBLEM BUT TOYOTA DOES NOT WANT TO ASSUME RESPONSIBILITY FOR IT. ALSO I ALREADY REPLACED SEVERAL PARTS DO TO RUST. *TR

Mileage: 90,000

I TOOK MY TRUCK TO THE TOYOTA DEALER BECAUSE OF A NOISE IN THE FRONT END. IT TURNS OUT THE FRAME AT THE ATTACHMENT POINTS FOR THE STABILIZATION BAR WAS BADLY RUSTED. THERE ARE RUST HOLES IN THE FRAME AND THE ATTACHMENT POINT ON THE LEFT SIDE HAD RUSTED FREE OF THE FRAME AND THE OTHER SIDE IS NOT TO FAR BEHIND. TOYOTA HAS A HISTORY OF RUSTED FRAMES BUT ACCORDING TO THE VIN NUMBER IT IS NOT PART OF THE CURRENT RECALLS. I WAS TOLD SORRY WE CAN'T FIX IT. THIS IS NOT RIGHT!!!! CAN YOU HELP. *TR

Mileage: 75,200

THE FRAME HAS SEVERE RUST. ALSO REAR DIFFERENTIAL IS LEAKING FLUID THROUGH THE STEEL BOWL. *TR

Mileage: 265,000

FRAME IS BADLY RUSTED IN MANY AREAS INCLUDING WHERE SUSPENSION AND BRAKE COMPONENTS MOUNT. I AM CONCERNED A MAJOR FAILURE COULD LEAD TO INJURY TO MYSELF OR A MEMBER OF MY FAMILY. I UNDERSTAND THERE WAS A RECALL FOR 2000-2003 TUNDRAS FOR THE SAME ISSUE BUT MY 2004 WAS NOT INCLUDED IN THE RECALL. *TR

MAIN FRAME SUPPORT FRONT OF VEHICLE ; WHOLES HAVE RUSTED THROUGH. SUPPORTS ENGINE! *TR

Mileage: 75,000

*THE REAR DIFFERENTIAL AND BRAKE HOUSING LEFT AND RIGHT ARE ROTTING FROM THE OUTSIDE. LARGE PARTS OF THE DIFFERENTIAL HOUSING ARE ALREADY MISSING! *THE FRONT TRANSFER CASE AND TRANSMISSION ARE PERFECT! *THE ENTIRE REAR TRANS-AXLE IS ROTTING FROM THE OUTSIDE. *THE EMERGENCY BRAKE ADJUSTMENT TURNBUCKLE IS ROTTING. *STRUCTURAL MOUNTS FOR THE EMERGENCY BRAKE ARE ROTTED. *THE STEEL IN THE FRAME AND MOST FACTORY WELDS ARE DE-LAMINATING. *BRACKETS HOLDING THE BRAKE LINE AND JUNCTIONS ARE ROTTING. *CAPTURE PLATE AND HARDWARE HOLDING SPARE TIRE IN PLACE ARE ROTTED. I WILL NEED A CUTTING TORCH TO REMOVE THE SPARE TIRE. I HAVE EXCELLENT PHOTOS TO SEND. RESPECTFULLY, *TR

Mileage: 90,704

2004 TOYOTA TUNDRA TAKEN IN FOR SERVICE ON 05/18/13. WELL CARED FOR VEHICLE AND SERVICED FAITHFULLY AT EVERY INTERVAL.TOLD BY SERVICE MANAGER THAT THE FRAME HAS A HOLE IN IT.THIS IS A KNOWN PROBLEM BY TOYOTA. FRAME IS VERY RUSTY AND WAS PART OF A PROBLEM TOYOTA HAD WITH A BAD BATCH OF METAL USED FOR FRAMES.SERVICE MANAGER COULD OFFER NO RELIEF FOR THIS PROBLEM AND REFERRED ME TO TOYOTA CUSTOMER CARE. CUSTOMER CARE COMPLAINT NUMBER [XXX]. CUSTOMER CARE ADVISED THEY COULD DO NOTHING ABOUT THIS AND BASICALLY HAVE A NICE DAY. SERVICE MANAGER ADVISED THAT I SHOULD BE CAREFUL WHEN GOING OVER BUMPS. WHAT SHOULD BE A 14 TO 16 THOUSAND DOLLAR VEHICLE IS NOW WORTH NOTHING. SHAME ON TOYOTA FOR SELLING FAULTY AND UNSAFE EQUIPMENT. ACCIDENT WAITING TO HAPPEN. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Mileage: 80,700

FRAME ROTTED THROUGH. DEALER STATED( APPROX) 75 PERCENT OF FRAME WHERE SWAYBAR WAS WELDED TO FRAME IS GONE..SWAYBAR IS ROTTED OFF PASSENGER SIDE FRAME. ADVISED NOT TO DRIVE ANYMORE. TOOK TO DEALER AS REQUESTED BY TOYOTA MOTOR CORPORATION. THEY TOOK PICTURES AND SENT THEM TO TOYOTA REPRESENTATIVE. *TR

Mileage: 119,500

FRAME APPEARS TO BE EXCESSIVELY RUSTY. WHEN I HAD TIRES REPLACED AT TIRE DEALER, THEY RAISED VEHICLE AND IT SOUNDED LIKE FRAME WAS GOING TO BREAK A LOT OF CRACKING AND LOUD POPPING SOUNDS. IS THERE ANY RECALLS FOR MY VEHICLE?

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT UPON INSPECTION, IT WAS DETERMINED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS CONFIRMED THAT THE FRAME WAS PERFORATED DUE TO RUST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED. THE FAILURE MILEAGE WAS NOT AVAILABLE.

NOTICED SMALL OIL SPOT IN DRIVEWAY. THE DIFFERENTIAL WAS LEAKING. I TOOK IT TO COLONIAL TOYOTA IN SMITHFIELD, RI AND THEY CHECKED IT FOR A RECALL AND TOLD ME THERE WAS NONE. THEY DID NOTE THE AXLE WAS NOT IN GOOD SHAPE AND SHOULD PROBABLY BE REPLACED AS THE DIFFERENTIAL IS PART OF THE HOUSING. NOT READY TO DROP 3K FOR A POORLY MADE PRODUCT. RESEARCH AND OTHER RECALLS TELL ME THAT THE METAL USED WAS OF AN INFERIOR QUALITY AND WILL NOT HOLD UP IN THE NORTHEAST. TOYOTA OF COURSE, WANTS NO PART OF THIS AND WILL NOT TAKE RESPONSIBILITY FOR ANYTHING. ALSO HAD SPARE TIRE FALL OFF ON HIGHWAY DUE TO SEVERE CORROSION. I CANNOT UNDERSTAND HOW THIS VEHICLE IS NOT ON ANY RECALL LIST, I GUESS NO ONE HAS BEEN KILLED YET. LEAK PROGRESSIVELY GETTING WORSE. *TR

Mileage: 110,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT WHILE REPLACING THE FRONT PASSENGER SIDE TIRE, IT WAS NOTICED THAT APPROXIMATELY SIX INCHES OF THE FRAME WAS EXTREMELY RUSTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 157,000. THE VIN WAS NOT AVAILABLE.

Mileage: 157,000

AT THE SERVICE CENTER I WAS ADVISED THAT MY TRUCK HAD EXTENSIVE FRAME RUST. I CONTACT LOCAL TOYOTA DEALERSHIP (WAPPINGERS DCH) AND SERVICE MANAGER SAID IT IS KNOW PROBLEM WITH THIS GENERATION TUNDRA. TOYOTA CURRENTLY BUYING BACK 2000-2003, BUT MY 2004 WAS NOT YET INCLUDED. HE ADVISED THAT I WAIT TO HEAR BACK. CONTACT TOYOTA AND WAS TOLD MAYBE, BUT I NEEDED TO WAIT. I WAS ALSO TOLD THAT THERE WAS AN INSPECTION RECALL AND FRAME REPAIR OPTION FOR THIS, BUT THEY DID NOT HAVE ME ON FILE AS OWNER, SO I WAS NOT CONTACTED. I HAVE OWNED THIS TRUCK FOR 4 YEARS AND SERVICED IT AT A REGISTERED TOYOTA DEALER. THEY WERE NOT ABLE TO ANSWER WHAT HAPPENED AND RECOMMENDED THAT I WAIT. NOW I CAN'T PASS INSPECTION OR DRIVE MY TRUCK AND I'M STUCK. PLEASE ADVISE. *TR

Mileage: 95,000

NOTICED EXTREME RUST ON FRAME AND OTHER METAL PARTS FLAKING AND FALLING OFF. CONDITION APPEARS UNSAFE TO DRIVE. TR

Mileage: 68,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE ENTIRE FRAME EXHIBITED SEVERE FLAKING RUST, WHICH SEPARATED IN CHUNKS. THE CORROSION BECAME PROGRESSIVELY WORSE OVER A PERIOD OF TIME. THE VEHICLE WAS INSPECTED BY AN AUTHORIZED DEALER WHO STATED THAT THE FRAME RUSTED WITHOUT ANY PERFORATION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 30,000.

Mileage: 30,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE SPARE TIRE FELL FROM THE VEHICLE DUE TO THE CARRIER BEING RUSTED. IN ADDITION, HE NOTICED THAT THE FRAME WAS SEVERELY RUSTED. THE VEHICLE WAS TAKEN TO A DEALER WHERE THEY ADVISED HIM THAT THE CARRIER WAS RUSTED AND NEEDED TO BE REPLACED. ALSO, THE FRAME WAS NOT COMPLETELY CORRODED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 80,000. THE CURRENT MILEAGE WAS APPROXIMATELY 123,000.

Mileage: 80,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE FRAME WAS SEVERELY RUSTED AND COULD POSSIBLY FRACTURE IN HALF AT ANY TIME. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS HOWEVER, THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 55,000.

Mileage: 55,000

SEVERE FRAME RUST. WILL NOT PASS INSPECTION. LOCAL DEALER TOOK PICTURES AND FORWARDED THEM TO LOCAL FIELD REP. TOYOTA HAS RECALLED TUNDRAS FROM 2000 TO 2003 FOR THIS SAME PROBLEM, REPLACING THE FRAMES. MY VEHICLE, ALTHOUGH A 2004 MODEL, WAS ASSEMBLED IN DECEMBER OF 2003. *TR

Mileage: 67,500

MY 2004 TUNDRA HAS A RUSTED FRAME THAT IS NOT SAFE. THE TRUCK HAS 48,000 MILES ON IT AND THE FRAME HAS RUST HOLES THROUGH IT. THIS IS NOT NORMAL SURFACE RUST. THE TRUCK HAS NO OTHER RUST ISSUES. TOYOTA NEEDS TO RECALL THIS VEHICLE. *TR

Mileage: 48,000

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE CONTACT STATED THAT THE FRAME EXHIBITED AN EXCESSIVE AMOUNT OF RUST THAT WAS SURROUNDING THE REAR TIRES AND THE FUEL TANK. THE CONTACT DID NOT TAKE THE VEHICLE TO A DEALER OR MECHANIC FOR INSPECTION. THE CONTACT CALLED THE MANUFACTURER REGARDING THE RUST ISSUE AND THE MANUFACTURER ADVISED THE CONTACT THAT RUST WAS NOT COVERED UNDER ANY SPECIFIC RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 113,369.

Mileage: 113,369

2004 TOYOTA TUNDRA. CONSUMER WRITES IN REGARDS TO FRAME RUST. *TGW THE CONSUMER STATED THERE IS CURRENTLY A RECALL FOR THE 2001-2003 LATER MODELS. *JB

TL* THE CONTACT OWNS A 2004 TOYOTA TUNDRA. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR UNRELATED REPAIRS WHEN THE MECHANIC INFORMED THE CONTACT THAT THE ENTIRE FRAME WAS CORRODED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND A COMPLAINT WAS FILED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.

Mileage: 130,000

MY VEHICLE NEEDS AN ALIGNMENT. I WAS TOLD BY THE TOYOTA DEALERSHIP THAT THE FRAME ON MY VEHICLE IS RUSTED AND NEEDS TO BE REPLACED. TOYOTA TUNDRAS DO HAVE A RECALL FOR THE RUSTED FRAME BUT MY VEHICLE ISN'T PART OF THIS RECALL SINCE ITS 3 MONTHS NEWER. I WAS TOLD BY THE TOYOTA SERVICE REP AT THE DEALERSHIP THAT MY VEHICLE IS UNSAFE TO DRIVE. I CONTACTED TOYOTA AND THEY CLAIM THAT THEY CANNOT DO ANYTHING ABOUT THIS. *TR

Mileage: 107,400

I HAD THE CHECK ENGINE LITE CHECKED AT THE TOYOTA DEALER. THE TUNDRA REQUIRED A COMPLETE EXHAUST SYSTEM INCLUDING CATALYTIC CONVERTERS AT A COST OF $4000.00. THE DEALER FOUND THAT THE FRAME WAS RUSTED THROUGH AND NOTIFIED TOYOTA. TOYOTA WILL PAY TO REPLACE THE FRAME. HOWEVER THE 2004 MODEL YEAR IS NOT PART OF A RECALL. *TR

Mileage: 45,000

EXCESSIVE RUST THROUGHOUT UNDERBODY AND DRIVE TRAIN COMPONENTS. POROUS, RUSTED THROUGH DIFFERENTIAL NOW LEAKING OIL. RUST ISSUES STARTED WHILE VEHICLE STILL UNDER 3/36 WARRANTY. BELT TENSIONER BRACKET, BRACKET MOUNT AND BALL JOINTS AT 33,921 MILES, SWAY BAR LINKAGES RUSTED THROUGH AT 45,168 MILES. BOTH ISSUED REPAIRED AS WARRANTY MATTERS. TOYOTA CLAIMS CURRENT PROBLEM NOT COVERED BUT ADMITS DEFECTIVE MATERIAL AND OFFERS TO PROVIDE REPLACEMENT PARTS ONLY, REQUIRING ESTIMATED $770 TO COMPLETE THE REPAIR. HAVE INITIATED COMPLAINT WITH TOYOTA, FILE NUMBER AVAILABLE UPON REQUEST. *TR

Mileage: 62,900

DURING THE COURSE OF ROUTINE SERVICE AT INDEPENDENT GARAGE MECHANIC POINTED OUT THREE MAJOR COMPONENTS WITH SEVERE CORROSION ISSUES THAT NEED TO BE ADDRESSED IMMEDIATELY: 1) FRAME SEVERELY ROTTED BY RUST, A PERFORATION WAS IDENTIFIED ON FRONT DRIVER'S SIDE 2) REAR AXLE BODY SEVERELY CORRODED BY RUST, NOT LEAKING YET BUT LIKELY WILL SOON 3) POWER STEERING RACK SEVERELY ROTTED BY RUST ON PASSENGER SIDE, NOT LEAKING YET BUT LIKELY WILL SOON, DESCRIBED BY MECHANIC AS "TENDER" FAILURE OF ANY OF THESE ITEMS COULD CAUSE AN ACCIDENT LEADING TO SERIOUS INJURY. *TR

Mileage: 147,526

THE 2003 TUNDRA HAVE REPORTED FRAME RUST THE 2004S ARE THE SAME WE NEED HELP IN GETTING TOYOTA TO DO SOMETHING THEY ARE GOOD TRUCKS AN MINE CAN BE FIXED IF IT IS DONE EARLY THE RUST IS FALLING OFF IN MY DRIVEWAY THIS IS A REAL PROBLEM SO IF WE OWNERS CAN GET HELP FROM THE GOV. TO GET THIS ADDRESSED THANK YOU. *TR

Mileage: 44,318

REAR END LEAKING OIL. MECHANIC ABLE TO PUT FINGER THROUGH HOUSING DUE TO SEVERE RUSTING. ENTIRE REAR END REPLACED UNDER EXTENDED WARRANTY I PURCHASED. ENTIRE FRAME RUSTED HEAVILY. ALL WELDS SEVERELY RUSTED. FRAME INTEGRITY GONE. FRONT ARM RUSTED SO BADLY MECHANIC SAYS IT WILL NOT PASS INSPECTION IN OCTOBER, 2012. FRONT ARM SO RUSTED IT IS LIKELY TO COLLAPSE. EMERGENCY BRAKE NOT FUNCTIONING DUE TO HEAVY CORROSION...ADVISED TO REPLACE. BODY IMMACULATE. NO RUST ANYWHERE BUT FRAME. *TR

Mileage: 109,000

EXTENSIVE RUST IS LOCATED ON THE FRAME OF THE TRUCK. THIS 2004 TOYOTA TUNDRA WAS BUILT ON THE TOYOTA TACOMA FRAMES BEFORE TOYOTA MADE THE LARGER TUNDRA AND FRAMES. IT'S THEREFORE LIKELY THAT THE SAME EXTENSIVE RUST RECALL FOR THE PREVIOUS YEARS TACOMA'S SHOULD EXTEND TO THE TUNDRA'S THAT WERE ONCE BUILT ON THESE FRAMES. SINCE THE DELIVERY DATE ON THIS TRUCK IS DECEMBER 31, 2003, IT IS BELIEVED THAT THIS VEHICLE SHOULD ALSO BE RECALLED UNDER THE SAME PREMISE. THE PICTURES FROM THE RECALLED TACOMA FRAMES LOOK VERY, VERY SIMILAR AND THERE SHOULD BE A CHECK ON WHETHER OR NOT THIS 2004 TOYOTA TUNDRA FRAME HAS THE SAME EXACT PROBLEM. *TR

Mileage: 100,742

EXCESSIVE RUST ACCUMULATION ON FRAME OF TRUCK. RECALL CAMPAIGN # 09V444000 STATES TOYOTA WILL INITIATE A FIELD ACTION ON 2004 THROUGH 2006 MODELS. CALL TO TOYOTA CUSTOMER RELATIONS (CASE # [XXX]), PROVED TO BE USELESS. NO ACTION BEING TAKEN BY TOYOTA. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

MY 2004 TOYOTA TUNDRA LIMITED, PURCHASED IN 2004 DIRECTLY FROM TOYOTA DEALERSHIP FOR 39000 DOLLARS HAS AN EXTREMELY RUSTY FRAME. THE STEEL PEELS AWAY IN LAYERS AT THE WELDS. THE PROLIFERATION CAN BE DESCRIBED AS "LAYERS OF A BISCUIT FLAKING A PART." THE DEALERSHIP POUNDED ON THE FRAME WITH A TOOL AND SAID THAT IT DID NOT FAIL THE "TOYOTA FRAME TOOL" TEST AND SINCE THE VEHICLE IS A 2004 THEY WOULD NOT DO ANYTHING ABOUT IT UNTIL IT FAILS OR BECOMES PART OF A RECALL. I HAUL A TRAVEL TRAILER WITH MY FAMILY AND I FEEL THAT IT IS EXTREMELY UNSAFE. HOW CAN A 7.8 YEAR OLD TRUCK ROT OUT THIS QUICKLY? THERE HAS A TO BE AN ISSUE HERE THAT TOYOTA IS NOT WILLING TO ACKNOWLEDGE. PLEASE ADVISE. *TR

Mileage: 69,000

OUR 2004 TOYOTA TUNDRA HAS SUCH EXCESSIVE RUST ON THE UNDERCARRIAGE THAT THE REAR AXLE HOUSING WHICH HOLDS THE GEARS HAS RUSTED THROUGH, CAUSING FLUID TO LEAK. TOYOTA SAYS THERE IS NOTHING THAT CAN BE DONE FOR US. *TR

Mileage: 83,605

[XXX], THE OWNER OF TOYOTA 2004 TUNDRA VEHICLE ID [XXX] FOR TOYOTA CASE #[XXX]. AS REPORTED TO THE TOYOTA CUSTOMER EXPERIENCE CENTER (CENTER) ON MARCH 7, 2011, [XXX] AND HIS VEHICLE WERE INVOLVED IN A VERY FRIGHTENING AND TRAUMATIC INCIDENT ON MARCH 3RD. THE FRONT ARM, JOINT, AND WHEEL OF THE VEHICLE SUDDENLY BROKE APART AND FELL OFF THE VEHICLE WHILE DRIVING 65 MPH ON THE HIGHWAY. WITH OTHER DRIVERS WATCHING, [XXX]WAS ABLE TO CONTROL AND MANEUVER THIS CRIPPLED VEHICLE 2,000 FEET - FROM THE INNER MOST LANE TO THE SHOULDER OF THE ROAD WITHOUT CAUSING INJURY TO HIM AND OTHERS, DRIVERS/VEHICLES. AS STATED BY THE POLICE AT THE SCENE AND OTHERS WITNESSED THE INCIDENT, IT WAS SIMPLY A MIRACLE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

Mileage: 140,000

I OWN A 2004 TOYOTA TUNDRA PICKUP TRUCK. THE BOTTOM OF THE TRUCK IN THE REAR HAS RUSTED AND THE SHOCK MOUNT BROKE OFF. THE PIECE THAT BROKE OFF ALSO HAS THE BRAKE LINES ATTACHED. THIS CAN POTENTIALLY LEAD TO THE LINES SNAPPING AND FAILING. I SAW A RECALL ON THIS FOR 2000 TO 2003 YEARS BUT NOT FOR 2004. THE PROBLEM IDENTIFIED IN THE RECALL IS THE EXACT PROBLEM I AM HAVING. I AM ALSO CONCERNED THAT THE MOUNT FOR THE SPARE TIRE WILL CONTINUE TO RUST AND FALL OFF. *TR

Mileage: 95,250

MY 2004 TOYOTA TUNDRA DOUBLE CAB HAS AN EXCESSIVE AMOUNT OF RUST ON THE UNDERCARRIAGE. BECAUSE OF THIS RUST, THE CAMBER BOLTS CANNOT BE REMOVED TO PROPERLY ALIGN THE VEHICLE. I HAVE BEEN TOLD THAT THEY WILL HAVE TO USE HEAT TO REMOVE THEM, ALONG WITH A LOT OF FORCE, AND IN TURN MAY DO FRAME DAMAGE IN THE PROCESS. I HAVE BEEN QUOTED BY MY DEALER $5,200 TO FIX THE PROBLEM WHICH INITIALLY STARTED WITH A SMALL SHIMMY IN THE STEERING WHEEL WHICH GREW INTO A BIG SHIMMY ESPECIALLY WHILE TOWING. THAT QUOTE DOES NOT INCLUDE ANY POSSIBLE CHARGED FROM THE BODY SHOP IF DAMAGE TO THE FRAME SHOULD OCCUR. I DO NOT HAVE $5,200 SO I ENDED UP WITH A NEW SET OF TIRES AND HALF OF AN ALIGNMENT BECAUSE THE CAMBER BOLTS WERE NOT ABLE TO BE REMOVED. HERE I AM MONTHS LATER AND MY NEW TIRES ARE SO BALD ON THE FRONT THAT I AM ACTUALLY SEEING THE TREAD SHOWING THROUGH. I HAVE ALWAYS LOVED MY TUNDRA, BUT ALL OF THIS RUST ON THE FRAME AND UNDERCARRIAGE IS VERY CONCERNING REGARDING THE LONGEVITY OF MY VEHICLE. I WAS TOLD THAT TOYOTAS LAST FOREVER. AT THIS POINT I FEEL THAT MY TRUCK IS DANGEROUS TO EVEN DRIVE BUT IT IS MY ONLY VEHICLE. I HAVE OWNED AND MAINTAINED MANY VEHICLES AND NEVER HAD RUST ISSUES LIKE THIS, NOR HAVE I EVER BEEN FACED WITH SUCH A COSTLY REPAIR ON A NOT SO OLD VEHICLE. I AM STUCK IN A BAD PLACE AND JUST DON'T KNOW WHERE TO GO OR WHAT TO DO. I DESPERATELY NEED MY TRUCK. WITHOUT IT I LOSE MY SOURCE OF TRANSPORTATION AS WELL AS MY ABILITY TO EARN A LIVING. I JUST SIMPLY CANNOT AFFORD... MEANING I JUST DO NOT HAVE THIS KIND OF MONEY TO BRING MY TRUCK BACK TO HEALTH. ALL OF THIS STRESS AND FRUSTRATION IS A RESULT OF THIS EXCESSIVE RUST. INCLUDED IN THE ESTIMATE IS REMOVE AND REPLACE CAMBER BOLTS $1,957 --- STEERING RACK BOOTS 400.00 ALIGNMENT 90.00---- DRIVESHAFT ASSEMBLY $2,003---- REAR U-JOINT $433.00---- DIFFERENTIAL FLUID $330.00 IT DOES NOT INCLUDE ANY POSSIBLE DAMAGE TO THE FRAME/BODY IN THEIR ATTEMPT TO REMOVE THE CAMBER BOLTS OR ANOTHER BRAND NEW SET OF TIRES. *TR

MY 2004 TOYOTA TUNDRA DOUBLE CAB HAS AN EXCESSIVE AMOUNT OF RUST ON THE UNDERCARRIAGE. BECAUSE OF THIS RUST, THE CAMBER BOLTS CANNOT BE REMOVED TO PROPERLY ALIGN THE VEHICLE. I HAVE BEEN TOLD THAT THEY WILL HAVE TO USE HEAT TO REMOVE THEM, ALONG WITH A LOT OF FORCE, AND IN TURN MAY DO FRAME DAMAGE IN THE PROCESS. I HAVE BEEN QUOTED BY MY DEALER $5,200 TO FIX THE PROBLEM WHICH INITIALLY STARTED WITH A SMALL SHIMMY IN THE STEERING WHEEL WHICH GREW INTO A BIG SHIMMY ESPECIALLY WHILE TOWING. THAT QUOTE DOES NOT INCLUDE ANY POSSIBLE CHARGED FROM THE BODY SHOP IF DAMAGE TO THE FRAME SHOULD OCCUR. I DO NOT HAVE $5,200 SO I ENDED UP WITH A NEW SET OF TIRES AND HALF OF AN ALIGNMENT BECAUSE THE CAMBER BOLTS WERE NOT ABLE TO BE REMOVED. HERE I AM MONTHS LATER AND MY NEW TIRES ARE SO BALD ON THE FRONT THAT I AM ACTUALLY SEEING THE TREAD SHOWING THROUGH. I HAVE ALWAYS LOVED MY TUNDRA, BUT ALL OF THIS RUST ON THE FRAME AND UNDERCARRIAGE IS VERY CONCERNING REGARDING THE LONGEVITY OF MY VEHICLE. I WAS TOLD THAT TOYOTAS LAST FOREVER. AT THIS POINT I FEEL THAT MY TRUCK IS DANGEROUS TO EVEN DRIVE BUT IT IS MY ONLY VEHICLE. I HAVE OWNED AND MAINTAINED MANY VEHICLES AND NEVER HAD RUST ISSUES LIKE THIS, NOR HAVE I EVER BEEN FACED WITH SUCH A COSTLY REPAIR ON A NOT SO OLD VEHICLE. I AM STUCK IN A BAD PLACE AND JUST DON'T KNOW WHERE TO GO OR WHAT TO DO. I DESPERATELY NEED MY TRUCK. WITHOUT IT I LOSE MY SOURCE OF TRANSPORTATION AS WELL AS MY ABILITY TO EARN A LIVING. I JUST SIMPLY CANNOT AFFORD... MEANING I JUST DO NOT HAVE THIS KIND OF MONEY TO BRING MY TRUCK BACK TO HEALTH. ALL OF THIS STRESS AND FRUSTRATION IS A RESULT OF THIS EXCESSIVE RUST. INCLUDED IN THE ESTIMATE IS REMOVE AND REPLACE CAMBER BOLTS $1,957 --- STEERING RACK BOOTS 400.00 ALIGNMENT 90.00---- DRIVESHAFT ASSEMBLY $2,003---- REAR U-JOINT $433.00---- DIFFERENTIAL FLUID $330.00 IT DOES NOT INCLUDE ANY POSSIBLE DAMAGE TO THE FRAME/BODY IN THEIR ATTEMPT TO REMOVE THE CAMBER BOLTS OR ANOTHER BRAND NEW SET OF TIRES. *TR

2004 TOYOTA TUNDRA DOUBLE CAB HAD SEVERE RUSTING WHICH CAUSED THE EMERGENCY BRAKE CABLE AND PIN ATTACHMENTS TO BREAK. WHEN THE DEALER FIXED THE BRAKE, I WAS TOLD THAT THE PROBLEM WAS CAUSED BY VERY RUSTED PARTS WHICH THEN LED ME TO DISCOVER THAT THE ENTIRE FRAME OF THE TRUCK IS HEAVILY RUSTED. DEALER CALLED IT FLAKING. I CONTACTED TOYOTA AND THE DEALER WAS INSTRUCTED TO INSPECT THE TRUCK AND SEND RESULTS TO TOYOTA. THEY NOW CALL IT SURFACE RUST. I ASKED THE DEALER TO PUT IN WRITING THAT THE TRUCK WAS SAFE BUT THEY DID NOT. I AM NOW CONCERNED THAT WITH THE FRAME, BOLTS, NUTS AND JOINTS SO RUSTY IT WILL SOON BECOME A SAFETY ISSUE. I HAVE LOOKED AT OTHER TUNDRA'S THE SAME AGE AND THE UNDERCARRIAGE APPEARS TO HAVE AN UNDERCOATING THAT I DO NOT. I AM NOT SATISFIED WITH THE ANSWER THAT TOYOTA HAS GIVEN ME WHICH STATES THAT IT IS ONLY SURFACE RUST. *TR

Mileage: 65,000

FRAME RUST. *TR

Mileage: 85,000

VEHICLE FRAME AND UNDERCARRIAGE SEEMS TO HAVE AN EXCESSIVE AMOUNT OF RUST AND DETERIORATION. AS I PERFORM MAINTENANCE ON THE VEHICLE, I AM REPLACING RUSTED PARTS INCLUDING BOLTS, DRAIN PLUGS AS WELL AS SPRAYING THE UNDERCARRIAGE WITH WD-40, 3M UNDERCOATING SPRAY AND CORROSION STOP. THIS ISSUE IS AN ON-GOING FIGHT TO KEEP THE RUST AT BAY. *TR

Mileage: 43,741

VEHICLE FRAME AND UNDERCARRIAGE SEEMS TO HAVE AN EXCESSIVE AMOUNT OF RUST AND DETERIORATION. AS I PERFORM MAINTENANCE ON THE VEHICLE, I AM REPLACING RUSTED PARTS INCLUDING BOLTS, DRAIN PLUGS AS WELL AS SPRAYING THE UNDERCARRIAGE WITH WD-40, 3M UNDERCOATING SPRAY AND CORROSION STOP. THIS ISSUE IS AN ON-GOING FIGHT TO KEEP THE RUST AT BAY. *TR

Mileage: 43,741

THERE ARE TWO CABLES THAT HOLD THE TAILGATE IN PLACE WHEN FULLY OPENED(EXTENDED). YESTERDAY(7/17/08) WHILE UNLOADING MY MOTORCYCLE, BOTH CABLES BROKE SIMULTANEOUSLY MID WAY THROUGH THE UNLOADING PROCESS. THE CABLES BROKE AT THE EXACT SAME PLACE WHICH WAS EXACTLY HALF WAY FROM ONE END TO THE OTHER. THE CABLE IS ENCLOSED IN A PLASTIC SLEEVE. THAT SLEEVE IS NOT SEALED AT EACH END. WHEN THE TAILGATE IS IN THE CLOSED POSITION, WHICH IS MOST OF THE TIME, RAIN OR OTHER MOISTURE COLLECTS IN THE PLASTIC ENCLOSURE AND SETTLES AT THE BOTTOM OF THE "U" SHAPED TUBE. OVER TIME THAT MOISTURE HAS CAUSED THE CABLES TO RUST AND WEAKEN THUS THE BREAK IN MY OPINION. THE RESULT OF THE BRAKE WAS THAT THE TAILGATE FEEL UNANNOUNCED TO THE TOP OF THE BUMPER THUS DENTING THE BUMPER AND POTENTIALLY CAUSING HARM TO THE INDIVIDUAL WHO WAS DOING THE UNLOADING. IN MY OPINION THIS IS A FLAWED PRODUCT. *TR

Mileage: 65,269

SUN ROOF EXPLODED AND GLASS FELL INSIDE OF VEHICLE. ALSO, DAMAGED OUTSIDE OF CAB AND HARD COVER ON BED OF TRUCK. THE TEMPERATURE WAS 79 DEGREES AND THERE WERE NO VEHICLES OR OBSTACKLES AROUND TO HAVE CAUSED THIS PROBLEM.*AK

Mileage: 2,700