This Problem Across All Years
EXPERIENCED FAILURE OF EMISSIONS EVAP SYSTEM DUE TO WATER INTRUSION THROUGH POORLY DESIGNED COMPONENTS. CHECK ENGINE LAMP (CEL) ILLUMINATED CONSTANT ON DURING HIGHWAY TRAVEL. STORED DTCS OF P043E, P043F, P2401, P2402, AND P2419. INTERNET SEARCH REVELED EXISTING ISSUE IN TSB EG048-07 WHICH NOTES WATER ENTERS FILLER PIPE COVER, CONTAMINATES CANISTER FILTER, THEN DAMAGES THE EVAP PUMP LOCATED IN CHARCOAL CANISTER. REPAIR REQUIRES AN UPDATED FILLER COVER ($6), REPLACEMENT OF FILTER ($50), NEW CANISTER ($600), PLUS 0.5HR OF LABOR CHARGES. APPLICABLE WARRANTY IS 3YEAR/36000MILES. DURING REPAIR REPLACED FILLER COVER, FILTER, THEN CLEANED ENTIRE SYSTEM OF WATER. NOTE: THIS YARIS WAS ALREADY BUILT USING THE UPDATED FILLER COVER P/N. YARIS FAILED THE FOLLOWING TEST DRIVE DONE IN ATTEMPT TO AVOID EXPENSIVE CANISTER REPLACEMENT. FOLLOWED TOYOTA SERVICE MANUAL TO TROUBLESHOOT CANISTER WHICH LEAD TO PERMANENT DAMAGE. THREE BOLTS ATTACH THE PUMP VALVE TO THE CANISTER VIA PLASTIC THREADED INSERTS. THESE INSERTS STRIPPED INSIDE THE PLASTIC, RENDERING THE CANISTER UNUSABLE. REPLACING WITH NEW CANISTER AND RETESTING FOR REPAIR. THIS PORTION OF THE EMISSIONS SYSTEM IS RELATED TO A MANDATED REQUIREMENT. THIS FAILURE SHOULD BE COVERED UNDER THE LONGER TERM EMISSIONS WARRANTY PERIOD AND NOT THIS SHORTER TERM PERIOD. FAILURE OF A $6 COMPONENT RESULTING IN VICTIM FAILURES OF $650 IN ADDITIONAL COMPONENTS IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT SEEM TO AFFECT MPG OR OPERATION BUT DOES ILLUMINATE THE CEL. CONSUMERS MIGHT OPERATE W/O REPAIR WHICH WILL CONDITION THEM TO ACCEPT AN ILLUMINATED CEL. THEY MIGHT NOT BE NOTIFIED OF OTHER OBD MALFUNCTIONS AND PARTIALLY DISABLED EMISSIONS CONTROL SYSTEM. *TR
EXPERIENCED FAILURE OF EMISSIONS EVAP SYSTEM DUE TO WATER INTRUSION THROUGH POORLY DESIGNED COMPONENTS. CHECK ENGINE LAMP (CEL) ILLUMINATED CONSTANT ON DURING HIGHWAY TRAVEL. STORED DTCS OF P043E, P043F, P2401, P2402, AND P2419. INTERNET SEARCH REVELED EXISTING ISSUE IN TSB EG048-07 WHICH NOTES WATER ENTERS FILLER PIPE COVER, CONTAMINATES CANISTER FILTER, THEN DAMAGES THE EVAP PUMP LOCATED IN CHARCOAL CANISTER. REPAIR REQUIRES AN UPDATED FILLER COVER ($6), REPLACEMENT OF FILTER ($50), NEW CANISTER ($600), PLUS 0.5HR OF LABOR CHARGES. APPLICABLE WARRANTY IS 3YEAR/36000MILES. DURING REPAIR REPLACED FILLER COVER, FILTER, THEN CLEANED ENTIRE SYSTEM OF WATER. NOTE: THIS YARIS WAS ALREADY BUILT USING THE UPDATED FILLER COVER P/N. YARIS FAILED THE FOLLOWING TEST DRIVE DONE IN ATTEMPT TO AVOID EXPENSIVE CANISTER REPLACEMENT. FOLLOWED TOYOTA SERVICE MANUAL TO TROUBLESHOOT CANISTER WHICH LEAD TO PERMANENT DAMAGE. THREE BOLTS ATTACH THE PUMP VALVE TO THE CANISTER VIA PLASTIC THREADED INSERTS. THESE INSERTS STRIPPED INSIDE THE PLASTIC, RENDERING THE CANISTER UNUSABLE. REPLACING WITH NEW CANISTER AND RETESTING FOR REPAIR. THIS PORTION OF THE EMISSIONS SYSTEM IS RELATED TO A MANDATED REQUIREMENT. THIS FAILURE SHOULD BE COVERED UNDER THE LONGER TERM EMISSIONS WARRANTY PERIOD AND NOT THIS SHORTER TERM PERIOD. FAILURE OF A $6 COMPONENT RESULTING IN VICTIM FAILURES OF $650 IN ADDITIONAL COMPONENTS IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT SEEM TO AFFECT MPG OR OPERATION BUT DOES ILLUMINATE THE CEL. CONSUMERS MIGHT OPERATE W/O REPAIR WHICH WILL CONDITION THEM TO ACCEPT AN ILLUMINATED CEL. THEY MIGHT NOT BE NOTIFIED OF OTHER OBD MALFUNCTIONS AND PARTIALLY DISABLED EMISSIONS CONTROL SYSTEM. *TR
EXPERIENCED FAILURE OF EXHAUST SYSTEM DUE TO POOR CONNECTION JOINT AND GASKET DESIGN. INTERNET SEARCH REVELED OTHER FAILURES OF EXHAUST GASKET MATERIAL BUT NO TSB WAS FOUND. ENGINE OPERATION RESULTS IN MOVEMENT OF EXHAUST JOINT WHICH WEARS AT THE GASKET MATERIAL. THIS OPERATIONAL WEAR AND EXHAUST HEAT BREAKS DOWN THE GASKET MATERIAL DEVELOPING AN EXHAUST LEAK PRODUCING AN AUDIBLE NOISE AND IN-CABIN SMELL COMPLAINT. THE NOISE IS MOST AUDIBLE DURING ACCELERATION BUT THE IN-CABIN EXHAUST SMELL IS MORE CONSTANT. REPAIR REQUIRES A NEW EXHAUST GASKET ($30), NEW BOLTS ($5), NEW TENSION SPRINGS ($5), PLUS 0.5HR OF LABOR CHARGES. PARTS REPLACED AND TEST DRIVE CONFIRMED COMPLETE REPAIR. NONE OF THE PARTS ARE UPDATED FROM ORIGINAL SO IT IS EXPECTED THAT THIS FAILURE WILL RETURN IN TIME. THERE IS CONCERN THAT THE LEAKING EXHAUST GASES ARE ENTERING THE CABIN WHICH COULD BE A CONTAMINATE RISK FOR THE DRIVER AND OCCUPANTS. FAILURE OF THIS SIMPLE COMPONENT IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT ILLUMINATE THE CHECK ENGINE LAMP (CEL). *TR
EXPERIENCED FAILURE OF EXHAUST SYSTEM DUE TO POOR CONNECTION JOINT AND GASKET DESIGN. INTERNET SEARCH REVELED OTHER FAILURES OF EXHAUST GASKET MATERIAL BUT NO TSB WAS FOUND. ENGINE OPERATION RESULTS IN MOVEMENT OF EXHAUST JOINT WHICH WEARS AT THE GASKET MATERIAL. THIS OPERATIONAL WEAR AND EXHAUST HEAT BREAKS DOWN THE GASKET MATERIAL DEVELOPING AN EXHAUST LEAK PRODUCING AN AUDIBLE NOISE AND IN-CABIN SMELL COMPLAINT. THE NOISE IS MOST AUDIBLE DURING ACCELERATION BUT THE IN-CABIN EXHAUST SMELL IS MORE CONSTANT. REPAIR REQUIRES A NEW EXHAUST GASKET ($30), NEW BOLTS ($5), NEW TENSION SPRINGS ($5), PLUS 0.5HR OF LABOR CHARGES. PARTS REPLACED AND TEST DRIVE CONFIRMED COMPLETE REPAIR. NONE OF THE PARTS ARE UPDATED FROM ORIGINAL SO IT IS EXPECTED THAT THIS FAILURE WILL RETURN IN TIME. THERE IS CONCERN THAT THE LEAKING EXHAUST GASES ARE ENTERING THE CABIN WHICH COULD BE A CONTAMINATE RISK FOR THE DRIVER AND OCCUPANTS. FAILURE OF THIS SIMPLE COMPONENT IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT ILLUMINATE THE CHECK ENGINE LAMP (CEL). *TR
EXPERIENCED FAILURE OF EMISSIONS EVAP SYSTEM DUE TO WATER INTRUSION THROUGH POORLY DESIGNED COMPONENTS. CHECK ENGINE LAMP (CEL) ILLUMINATED CONSTANT ON DURING HIGHWAY TRAVEL. STORED DTCS OF P043E, P043F, P2401, P2402, AND P2419. INTERNET SEARCH REVELED EXISTING ISSUE IN TSB EG048-07 WHICH NOTES WATER ENTERS FILLER PIPE COVER, CONTAMINATES CANISTER FILTER, THEN DAMAGES THE EVAP PUMP LOCATED IN CHARCOAL CANISTER. REPAIR REQUIRES AN UPDATED FILLER COVER ($6), REPLACEMENT OF FILTER ($50), NEW CANISTER ($600), PLUS 0.5HR OF LABOR CHARGES. APPLICABLE WARRANTY IS 3YEAR/36000MILES. DURING REPAIR REPLACED FILLER COVER, FILTER, THEN CLEANED ENTIRE SYSTEM OF WATER. NOTE: THIS YARIS WAS ALREADY BUILT USING THE UPDATED FILLER COVER P/N. YARIS FAILED THE FOLLOWING TEST DRIVE DONE IN ATTEMPT TO AVOID EXPENSIVE CANISTER REPLACEMENT. FOLLOWED TOYOTA SERVICE MANUAL TO TROUBLESHOOT CANISTER WHICH LEAD TO PERMANENT DAMAGE. THREE BOLTS ATTACH THE PUMP VALVE TO THE CANISTER VIA PLASTIC THREADED INSERTS. THESE INSERTS STRIPPED INSIDE THE PLASTIC, RENDERING THE CANISTER UNUSABLE. REPLACING WITH NEW CANISTER AND RETESTING FOR REPAIR. THIS PORTION OF THE EMISSIONS SYSTEM IS RELATED TO A MANDATED REQUIREMENT. THIS FAILURE SHOULD BE COVERED UNDER THE LONGER TERM EMISSIONS WARRANTY PERIOD AND NOT THIS SHORTER TERM PERIOD. FAILURE OF A $6 COMPONENT RESULTING IN VICTIM FAILURES OF $650 IN ADDITIONAL COMPONENTS IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT SEEM TO AFFECT MPG OR OPERATION BUT DOES ILLUMINATE THE CEL. CONSUMERS MIGHT OPERATE W/O REPAIR WHICH WILL CONDITION THEM TO ACCEPT AN ILLUMINATED CEL. THEY MIGHT NOT BE NOTIFIED OF OTHER OBD MALFUNCTIONS AND PARTIALLY DISABLED EMISSIONS CONTROL SYSTEM. *TR
EXPERIENCED FAILURE OF EMISSIONS EVAP SYSTEM DUE TO WATER INTRUSION THROUGH POORLY DESIGNED COMPONENTS. CHECK ENGINE LAMP (CEL) ILLUMINATED CONSTANT ON DURING HIGHWAY TRAVEL. STORED DTCS OF P043E, P043F, P2401, P2402, AND P2419. INTERNET SEARCH REVELED EXISTING ISSUE IN TSB EG048-07 WHICH NOTES WATER ENTERS FILLER PIPE COVER, CONTAMINATES CANISTER FILTER, THEN DAMAGES THE EVAP PUMP LOCATED IN CHARCOAL CANISTER. REPAIR REQUIRES AN UPDATED FILLER COVER ($6), REPLACEMENT OF FILTER ($50), NEW CANISTER ($600), PLUS 0.5HR OF LABOR CHARGES. APPLICABLE WARRANTY IS 3YEAR/36000MILES. DURING REPAIR REPLACED FILLER COVER, FILTER, THEN CLEANED ENTIRE SYSTEM OF WATER. NOTE: THIS YARIS WAS ALREADY BUILT USING THE UPDATED FILLER COVER P/N. YARIS FAILED THE FOLLOWING TEST DRIVE DONE IN ATTEMPT TO AVOID EXPENSIVE CANISTER REPLACEMENT. FOLLOWED TOYOTA SERVICE MANUAL TO TROUBLESHOOT CANISTER WHICH LEAD TO PERMANENT DAMAGE. THREE BOLTS ATTACH THE PUMP VALVE TO THE CANISTER VIA PLASTIC THREADED INSERTS. THESE INSERTS STRIPPED INSIDE THE PLASTIC, RENDERING THE CANISTER UNUSABLE. REPLACING WITH NEW CANISTER AND RETESTING FOR REPAIR. THIS PORTION OF THE EMISSIONS SYSTEM IS RELATED TO A MANDATED REQUIREMENT. THIS FAILURE SHOULD BE COVERED UNDER THE LONGER TERM EMISSIONS WARRANTY PERIOD AND NOT THIS SHORTER TERM PERIOD. FAILURE OF A $6 COMPONENT RESULTING IN VICTIM FAILURES OF $650 IN ADDITIONAL COMPONENTS IS IRRITATING TO THE CONSUMER AND IRRESPONSIBLE OF THE MANUFACTURER. CUSTOMER HAS ALREADY NOTED THAT THIS EVENT WILL AFFECT (NEGATIVELY) FUTURE VEHICLE PURCHASE DECISIONS. NOTE: THIS FAILURE DOES NOT SEEM TO AFFECT MPG OR OPERATION BUT DOES ILLUMINATE THE CEL. CONSUMERS MIGHT OPERATE W/O REPAIR WHICH WILL CONDITION THEM TO ACCEPT AN ILLUMINATED CEL. THEY MIGHT NOT BE NOTIFIED OF OTHER OBD MALFUNCTIONS AND PARTIALLY DISABLED EMISSIONS CONTROL SYSTEM. *TR
A/C DRAIN LINE GETS CLOGGED AND DRAINS WATER ON FLOOR. HAVE TAKEN LINE OFF AND CLEANED SEVERAL TIMES. PROBLEM RETURNS. *TR
A/C DRAIN LINE GETS CLOGGED AND DRAINS WATER ON FLOOR. HAVE TAKEN LINE OFF AND CLEANED SEVERAL TIMES. PROBLEM RETURNS. *TR
WHEN THE ENGINE IS RUNNING IT WILL ACCELERATE AND DECELERATE BY ITSELF WITHOUT ME EVEN TOUCHING THE GAS PEDAL. THERE DOESN'T SEEM TO BE ANY PATTERN AS THIS HAPPENS RANDOMLY - WHEN I AM DRIVING ALONG, SLOWING DOWN TO TURN A CORNER, WHEN I AM STOPPED, BASICALLY AT ANY TIME. DEALERSHIP CAN'T FIX IF THEY DON'T SEE THE PROBLEM HAPPENING. HAS HAPPENED RANDOMLY OVER THE LAST 3 YEARS AT LEAST 20 TIMES. LAST TIME WAS 1/21/10. NO MATS IN VEHICLE FOR PEDAL TO STICK AND PEDAL IS NOT STICKING. HAPPENS WHEN DON'T EVEN TOUCH PEDAL IN NEUTRAL ENGINE REVS UP. *TR
WHEN THE ENGINE IS RUNNING IT WILL ACCELERATE AND DECELERATE BY ITSELF WITHOUT ME EVEN TOUCHING THE GAS PEDAL. THERE DOESN'T SEEM TO BE ANY PATTERN AS THIS HAPPENS RANDOMLY - WHEN I AM DRIVING ALONG, SLOWING DOWN TO TURN A CORNER, WHEN I AM STOPPED, BASICALLY AT ANY TIME. DEALERSHIP CAN'T FIX IF THEY DON'T SEE THE PROBLEM HAPPENING. HAS HAPPENED RANDOMLY OVER THE LAST 3 YEARS AT LEAST 20 TIMES. LAST TIME WAS 1/21/10. NO MATS IN VEHICLE FOR PEDAL TO STICK AND PEDAL IS NOT STICKING. HAPPENS WHEN DON'T EVEN TOUCH PEDAL IN NEUTRAL ENGINE REVS UP. *TR